Bernal G 501 User Manual
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Bernal G 501 User Manual

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USER MANUAL
G 501
GB
BERNAL
G E R M A N Y
8
8
WWW.BERNAL.DE
1

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Summary of Contents for Bernal G 501

  • Page 1 USER MANUAL G 501 BERNAL G E R M A N Y WWW.BERNAL.DE...
  • Page 2 Your comfort is our drive.

  • Page 3: Table Of Contents

    CONTENTS GENERAL INFORMATION RADIO ASSEMBLY AND OPERATING MANUAL PROGRAMME A RADIO HAND TRANSMITTER (MENU C1.) STORAGE AND TRANSPORT DELETE A RADIO HAND TRANSMITTER (MENU C2.-C3.) SCOPE OF DELIVERY REPLACE BATTERY IN RADIO HAND TRANSMITTER APPROPRIATE USE PROFESSIONAL EXTENSIONS: SAFETY INSTRUCTIONS PROGRAMME DRIVE FUNCTIONS SYMBOLS SETUP FORCE (MENU F)

  • Page 4: General Information

    1. GENERAL INFORMATION Dear customer, 1.4 APPROPRIATE USE May we thank you for deciding to invest into a modern quality The garage door drive is designed for automation of non-com- product from our company. Please first read through all of this mercial, counterweighted garage doors within an integral anti- manual before beginning with the assembly and installation of derail device, within its technical limits of use.

  • Page 5: Safety Instructions

    2. SAFETY INSTRUCTIONS ATTENTION: IMPORTANT SAFETY INSTRUCTIONS. IT IS IM- emergency release system. PORTANT FOR THE SAFETY OF PERSONS TO COMPLY WITH Do not fasten any objects to the cable for the emergency re- THESE INSTRUCTIONS. THESE INSTRUCTIONS SHOULD BE lease system or other components of the door drive.

  • Page 6: Electrical Installation

    2.3.4 ELECTRICAL INSTALLATION sembly of the drive. The set-up to programme the paths and the force curve as well ! Danger of injury to persons and damage to equipment due to as programming (programming / teaching in) of radio hand receiving an electric shock ! transmitters may only be performed inside the garage.

  • Page 7: Servicing And Repair Work

    2.3.7 SERVICING AND REPAIR WORK particular the cable / Bowden cable on the emergency release system should be observed in relation to the height of the ve- ! General danger of injury to persons and damage to equipment ! hicle and any attached accessories (roof luggage rack). Repair work may only be undertaken by a professional fitter.

  • Page 8: Prerequisites For Installation

    3. ASSEMBLY 2.2.1 – 2.2.2. – 2.3.1 – 2.3.2 – 2.3.3 – 2.3.5 – 2.3.6 Do not use the door anymore and have it repaired by a qualified engineer before assembling the garage door drive if there deficits established concerning damage, wear or ease of movement! 3.1 PREREQUISITES FOR INSTALLATION A protective grounded contact socket is essential for the power...

  • Page 9: Assembly Of The Rail

    3.2 ASSEMBLY 3.2.1 ASSEMBLY OF THE RAIL The rail can be delivered in various level of preconfigurations according to the device version: individual steps can develop if necessary. Unpack rail–observe packaging notes and lay to one side. Insert parts of the rail on both sides up to the pressed in end- stop (1) into the cap rail(s).
  • Page 10 Place the locking element (1) as shown on the end of the track. Pull the locking bolt (3) of the guide roller unit through the lo- cking element; put the locking spring (2) with its washer on to the locking bolt and fix with the washer and self-locking nut (a). If the nut does not fit (toothed belt / chain seems too short), check that the toothed belt / chain is sitting cleanly on the gui- de roller and the toothed belt pulley / chain pinion and check...

  • Page 11: Installation Of The Rail On The Ceiling

    3.2.2 INSTALLATION OF THE RAIL ON THE CEI- LING Measure the door width and trace the middle of the door on the upper edge of the door as well as the lintel. Recommendation for alignment of the drive in the longitudinal axis of the door (Picture 20): Open the door fully and transfer the marking from the upper edge of the door to the ceiling.
  • Page 12 Firmly screw on the lintel fastening bracket using suitable screws and washers. Lift the rail and attach to the lintel fastening using M8x75 bolts as well as washers and self-locking nuts. If the rail is not fastened directly to the ceiling but rather by using suspension brackets, proceed with 3.2.3 (Figure 22).

  • Page 13: Installation Of The Rail Using Suspension Brackets

    3.2.3 INSTALLATION OF THE RAIL USING SUS- PENSION BRACKETS As an alternative to assembly on the ceiling (3.2.2)! Note figures 14-21 correspondingly! Place the middle suspension on the rail (a) and align (b). Swivel rail on the ceiling (a), align using the spirit level (b) and support.

  • Page 14: Mounting The Door Fastening Bracket

    3.2.4 ASSEMBLY OF THE HEAD OF THE MOTOR Release the drive cap by turning it anticlockwise and remove (a). Align the motor head: bring the front fastening of the drive head (1) in the ceiling to the second mount (2) for the drive head mount (b) and put on the drive head (c);...

  • Page 15: Assembly Of The Outer Emergency Release System

    3.2.6 ASSEMBLY OF THE OUTER EMERGENCY RELEASE SYSTEM Connection of the outer emergency release system is essential if there is no access point and escape route apart from the ga- rage door. If there is no (adequately stable) inner turning hand- le present on the door then an emergency release plug-in-key lock (accessory) should be installed.

  • Page 16: Manual Function Test

    3.2.8 MANUAL FUNCTION TEST Toothed belt version: After assembly of the garage door drive ensure with 2 - 3 ma- nually actuated opening and closing processes that the func- tion of the door was not impaired by the assembly (see also 3.1.1 Check condition of the door): Actuate the emergency release system in the garage and move the door by hand.

  • Page 17: Professional Extensions

    ! PROFESSIONAL EXTENSIONS ! 4. ELECTRICAL CONNECTIONS 2.3.1 – 2.3.2 – 2.3.4 – 2.3.5 – 2.3.6 – 2.3.7 Observe the notes on routing cable provided under 2.3.4! Only use original accessories released by the ma- nufacturer! Connections which make it necessary to perform pro- gramming can only be performed AFTER the first set-up of the paths and the force (see 5).

  • Page 18: Overview Of The Control Board

    4.1 OVERVIEW OF THE CONTROL BOARD DESIGNATION G 402 G 501 MODEL/TYPE DESCRIPTION REMARKS START Terminal, max. 1.5 mm² Start/stop command see 4.2 Terminal, max. 1.5 mm² Start/emergency stop command see 4.3 Terminal, max. 1.5 mm² Photocell, VU (24 V/AC) see 4.5 - 4.6...

  • Page 19: Start / Buttons

    ! PROFESSIONAL EXTENSIONS ! 4.2 START / BUTTONS 4.4 CONTACT SAFETY EDGE Only command devices with a press-button function (impulse signal) may be connected. Continuous signals Recognition of the contact safety edge must be activa- (for example connection of a switch instead of a button) ted in the menu b-5 to „1“! lead to blocking of all other control commands! Ohmic contact safety edges (8.2 kΩ) can be connected to the...

  • Page 20: Two Wires Photocell

    „L-“ and „L+“. Triggering of the photocell / safety edge during opening is ig- The terminal designation represents the BERNAL photocell. nored. Triggering of the photocell / safety edge during closing The connections for the receiver (RX) and transmitter (TX) are leads to Stop and Reversing.

  • Page 21: One-Way Photocell

    One or two pairs of one-way photocells with a reaction time ted in the menu b-5 to „1“! <500 ms can be connected to the terminals „L-“ and „L+“. The terminal designation for Figure 46/47 is that of a BERNAL (see figure 46) photocell with the type designation B 210.090.

  • Page 22: Relay Pk

    The antenna connection is only effective for the integral bidirectional radio receiver BERNAL „B-WAY“ 868.35 4.7.1 CAUTION LIGHT MHz! Radio receivers connected over the „HW-ERW“...

  • Page 23: Initialisation (Set Up) (Menu P)

    / distance). tion, operator / user briefing. For the version of the device with a display (G 501) the request is made to select the language. Then the set up assistant starts the menu autonomously with menu point „P“ (Setting force / distance).

  • Page 24: Radio

    Operation and status enquiries over a smart phone are availab- programmed one after the other for 4 different functions of the le with HWC and a BERNAL app (an IOS or Android compatible same garage door drive or smart phone with WLAN is necessary). The HWC and a BER-...

  • Page 25: Delete A Radio Hand Transmitter (Menu C2.-C3.)

    6.2 DELETE A RADIO HAND TRANSMITTER Deleting one hand transmitter: Activate programming and enter menu C-2 (Delete a hand transmitter). The drive signals „Wait for the hand transmitter“. Actuate one of the programmed channels (buttons) of the desi- red radio hand transmitter until the garage door drive confirms the deletion.

  • Page 26: Professional Extensions

    ! PROFESSIONAL EXTENSIONS ! 7. PROGRAMME DRIVE FUNCTIONS 7.5 SPECIAL FUNCTIONS (menu S) 2.3.1 – 2.3.2 – 2.3.5 – 2.3.6 – 2.3.7 7.5.1 FUNCTION VENTILATION (menu S-1 to 7.1 SETUP FORCE (menu F) S-3) Setup of the force cut-off can be adapted in 9 stages to the gate Definition: Additional–freely selectable–door position which (see programming manual).

  • Page 27: Function Relay Pk (Menu S4)

    ! PROFESSIONAL EXTENSIONS ! 1. Function ventilation (menu S-1) Initially move with the drive into the desired door position. Activate the function in that menu S-1 to „1“ (active) is switched. Then save the door position: 2. Position ventilation (menu S-2) Adopt the current door position as the ventilation position in that menu S-2 to „1“...

  • Page 28: Programme Drive Parameters (Menu B)

    ! PROFESSIONAL EXTENSIONS ! 8. PROGRAMME DRIVE PARAMETERS (MENU b) 8.4 LIGHT BARRIER (menu b-4) 2.3.1 – 2.3.2 – 2.3.5 – 2.3.6 – 2.3.7 Definition: Activation of the photocell evaluation. Change the setup by activating the desired setting in menu b-4. 8.1 REVERSION (menu b-1) „0“...

  • Page 29: Operation

    When the garage door drive is fitted with the Homewave Con- trol Box (HWC) operation of the above-mentioned functions is also possible using the BERNAL app (additional safety equip- ment required! Apple IOS or Android compatible smart phone / peripheral device necessary.

  • Page 30: Operating Conditions

    9.4 OPERATING CONDITIONS Event..during the door status²..leads in operating mode ...leads in operating mode Pulse repetition to: Automatic closing to: Command START End position Door Open Closing¹ Reset hold open time to the beginning End position Door Closed Opening¹...

  • Page 31: Operating Faults

    10. OPERATING FAULTS 10.1 ERROR MESSAGES The red LED „F“ lights up; the multi-segment display of the con- trol board continuously shows a 3-digit error code: The garage door drive documents various events and reports F (0.5 sec.) – DIGIT A (0.5 sec.) – DIGIT B (0.5 sec.) these on.

  • Page 32: Troubleshooting

    10.2 Troubleshooting THE PROBLEM CAUSE OPTION No function No power supply network voltage Check power supply and preceding fuses Internal fine fuse defective Check fuses F1 Transformer defective Check transformer, replace Control board defective Check control board, replace Motor/gearbox defective Replace motor Fuses activated in menu (b4 / b5) but not connected or Deactivate/check connections...

  • Page 33: Maintenance

    11. MAINTENANCE 11.1 WEAR PARTS 2.3.1 – 2.3.2 – 2.3.5 – 2.3.6 – 2.3.7 Components of the garage door drive which are subject to me- chanical wear should be replaced by a professional fitter every 80,000 operating cycles (HWC and HWC web service software The garage door drive is maintenance-free except for the drive required).

  • Page 34: Inspection

    12. INSPECTION 2.4.2 - 2.2.1 - 2.2.2 - 2.3.2 We recommend general checking according to checking / in- spection specifications and the inspection book as well as the annual inspection by a competent person, also in the area of use according to EN 60335-2-95. 12.1 INSPECTION SPECIFICATIONS Inspection point to check for...

  • Page 35: Accessories

    HWC Homewave Control Bpx) HWC BERNAL app for IOS see App-Store, search term BERNAL HWC BERNAL app for Android see Google Play-Store, search term BERNAL „B-WAY“ 4-channel radio hand transmitter BY 135.104 „B-WAY+” 4-channel radio hand transmitter BY 135.105...

  • Page 36: Warranty Conditions

    - natural wear and tear. device itself, resulting from faults which can be shown to be due Status: November 2012 16. TECHNICAL DATA G 501 Weight in kg, ca.* Tensile or compressive force 1200 Opening speed in cm/sec., ca.

  • Page 37: Declaration Of Incorporation

    Adhesive sticker Type plate of the incomplete partial machine Garage door drive G 501 hereby declares: for the above-mentioned product the - essential health and safety requirements in relation to machi- ne directive 2006/42/EC were used and observed.

  • Page 38: Manufacturer

    The special technical documentation was created according to Annex VII B. The person authorised to compile the relevant technical documentation is the Managing Director of the abo- ve-mentioned manufacturer. If this incomplete partial machine is brought together with ano- ther incomplete partial machine, plant or machine to produce a final product (machine) according to the Machine Directive 2006/42/EC or installed then commissioning of the final pro- duct (machine) is not permitted until it has been established...

  • Page 39: A1 Documentation With Inspection Book

    A1 DOCUMENTATION WITH INSPECTION BOOK Submission for the product documentation including the ins- The machine should be checked at specified regular intervals pection book, inspection report, handover declaration and ma- by a competent person for a safe condition according to EN nufacturer declaration.
  • Page 40 A1.1 DETAILS OF THE OPERATING COMPANY Owner/operating company 1 From/to: _______________________________________________________________________________ Company designation: _______________________________________________________________________________ Name: _______________________________________________________________________________ Street/ No.: _______________________________________________________________________________ Postal code/place: _______________________________________________________________________________ Location 1 Designation of the plant: _______________________________________________________________________________ Street/No.: _______________________________________________________________________________ Postal code/place: _______________________________________________________________________________ IN THE CASE OF A CHANGE IN OWNER/OPERATING COMPANY Owner/operating company 2 From/to: _______________________________________________________________________________...
  • Page 41 A1.2 SPECIFICATION / MACHINE DATA Model/designation: _______________________________________________________________________________ Serial No.: _________________________________ Order No.: ____________________________________ Order No.: _______________________________________________________________________________ Manufacturer: _______________________________________________________________________________ Assembly company: _______________________________________________________________________________ Date of commissioning: _______________________________________________________________________________ The machine consists of the garage door Model/designation: _______________________________________________________________________________ Weight of door leaf: ___________kg Width: ___________cm Height: __________cm Fitting type: ____________ Spring tension:...
  • Page 42 Changes _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________...
  • Page 43 A1.3 DECLARATION OF INCORPORATION according to EG-RL 2006/42/EG Annex II A The manufacturer hereby declares ___________________________________________________________ (Company name 1) ___________________________________________________________ (Company name 2) ___________________________________________________________ (Street name/house number) ___________________________________________________________ (Postal code/place) of the machine ___________________________________________________________ (Model/designation) ___________________________________________________________ (Serial No.) The basic safety and health protection requirements of the following EC directives are used and complied with (please put a cross against the relevant items): Machine Directive 2006/42/EC ...
  • Page 44 A1.4 CHECKING REPORT (copy) Test certificate for power-driven doors according to EN 12635 Model/designation: ________________________________________________________________________________ Serial No.: ________________________________________________________________________________ The above-mentioned machine was submitted today to full checking according to the servicing and checking instructions. The checking procedures discovered no deficits. ...
  • Page 45 A1.5 HANDOVER REPORT (1) Copy for the  Assembly company  Owner/operating company The machine specified under A1.1-A1.3 (if necessary after a repeat inspection:) Model/designation: ________________________________________________________________________ Serial No.: ________________________________________________________________________ complies with the pertinent European and national guidelines and standards. Handover of the machine has (please put a cross against the relevant items:) taken place after finishing all installation and setting up work ...
  • Page 46 A1.5 HANDOVER REPORT (2) Copy for the  Assembly company  Owner/operating company The machine specified under A1.1-A1.3 (if necessary after a repeat inspection:) Model/designation: ________________________________________________________________________ Serial No.: ________________________________________________________________________ complies with the pertinent European and national guidelines and standards. Handover of the machine has (please put a cross against the relevant items:) taken place after finishing all installation and setting up work ...
  • Page 47 ANNEX A2 PROGRAMMING MANUAL G 501 The safety instructions given in the assembly and ope- Detailed information about the programmable func- rating manual for the garage door drive should be obser- tions and parameters in the menu can be obtained from ved for all changes made to the works settings.
  • Page 48 BUTTONS AND OPERATION OF THE MENU G 501 with a display is fitted with 3 buttons which are located rage door drive can be operated over the display and buttons in on the right next to the graphics display. After pressing a but-...
  • Page 49 End menu If the desired setups are executed, the menu points can be used to scroll to the menu point E of the first level (9). Confirming with ENTER changes the device back into operational readiness. The menu is always automatically ended 60 seconds after the last operator action at every position with the exception of when within SET-UP (menu P)! NOTE:...
  • Page 50 OVERVIEW OF THE STRUCTURE OF THE MAIN MENU (LEVEL 1)
  • Page 51 SETUP SETTING FORCE/DISTANCE (TRAVEL PATH AND FORCE CURVE - MENU P) SEE 5.1 ff.
  • Page 52 SETUP TRANSMITTERS: PROGRAMMING A HAND TRANSMITTER (MENU C-1) SEE 6.1...
  • Page 53 SETUP TRANSMITTERS: DELETE A HAND TRANSMITTER (MENU C-2) SEE 6.2...
  • Page 54 SETUP TRANSMITTER: DELETE ALL TRANSMITTERS (MENU C-2) SEE 6.2...
  • Page 55 Standard EN 12453) must be demonstrated with appropriate measuring equipment by the competent person who has carried out the adjustment. To the extent that this is allowed by law, BERNAL assumes no liability for damage caused by improper changes to the closing force settings. The PIN required for changing the closing force settings is: 5283.
  • Page 56 Continued from page 09 TIME TILL AUTOMATIC CLOSING (MENU A) SEE 7.2 WARNING TIME CAUTION LIGHT (MENU U) SEE 7.3 LIGHT (MENU L) SEE 7.3...
  • Page 57 SPECIAL FUNCTIONS: FUNCTION VENTILATION (MENU S-1 TO S-3) SEE 7.5.1...
  • Page 58 SPECIAL FUNCTIONS: FUNCTION RELAY (MENU S-4) SEE 7.5.2 SPECIAL FUNCTIONS: FUNCTION LIGHT (MENU S-5) SEE 7.5.3...
  • Page 59 DRIVE PARAMETERS (MENU b) SEE 8. ff.
  • Page 61 Vervielfältigung, Übersetzung, Verarbeitung bzw. Weitergabe von Inhalten in Datenbanken oder anderen elektronischen Medien und Systemen, ist verboten. Protected by copyright, 2014, BERNAL Torantriebe GmbH – all rights reserved. For every utilization, especially duplication, translation, converting or transfer of content in databases or every other electronic media or systems,...
  • Page 62 BERNAL Torantriebe GmbH STAMP / LOGO DEALER Industriepark Sandwiesen 72793 Pfullingen Germany Phone: +49 (0) 7121 / 707-240 Fax: +49 (0) 7121 / 707-225 E-Mail: info@bernal.de Internet: www.bernal.de BERNAL G E R M A N Y WWW.BERNAL.DE...

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