ClimateMaster CM3500 Series Installation And Operaion Manual
ClimateMaster CM3500 Series Installation And Operaion Manual

ClimateMaster CM3500 Series Installation And Operaion Manual

Room control system
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Summary of Contents for ClimateMaster CM3500 Series

  • Page 2 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 3 This warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability, and extends only to the original purchaser. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 4 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 5: Table Of Contents

    Modes & Time .......................22 2.3.1.2 Outside Air Dewpoint ....................23 2.3.1.3 Outside Air Temperature Setpoints ...............23 2.3.1.4 I/O Status ......................24 2.3.1.4.1 Digital Inputs (Binary) ................24 2.3.1.4.2 Analog Inputs ..................25 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 6 Supply Air Temperature Sensor Failure ................38 2.5.10 Room Reset Network Failure .....................38 2.5.11 Alarm History Screen ......................38 2.5.12 - Air Filter Service Required ....................38 2.6 - Air Filter Service Required .......................39 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 7 Remote Room Sensor ........................40 Suction Pressure Transducer ......................40 Discharge Pressure Transducer .......................41 Supply Air Temperature Sensor ......................41 Outside Air Temperature and Relative Humidity Sensor ..............41 Air Flow Switch..........................41 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 8: Installation

    1. - Installation 1.1 - Humidity and Temperature Control Package Your ClimateMaster controller is designed for precise monitoring and control of air temperature and relative humidity (RH) within a conditioned environment. This CM3500 control system is easy to install and operate. It features a wall-mountable remote display terminal which allows you to view and adjust set points and modes of operation.
  • Page 9: Auxiliary Air Heating Control Wiring

    1.3 - Auxiliary Air Heating Control Wiring Note: You must use the ClimateMaster CM3500 control system to interlock the room heating system. This prevents wide fluctuations in room air temperature. It also prevents the heater from trying to heat the room while the DOAS unit is running in the cooling mode.
  • Page 10: Wiring For Ventilation Air

    1.4 - Wiring for Ventilation Air ClimateMaster DOAS units have a set of dry contacts to interlock with a field-supplied exhaust blower. The contacts close during the occupied mode to energize this blower. See your wiring schematics and the DOAS unit’s installation and operation manual for more details on installing and controlling ventilation air intakes.
  • Page 11: Overview

    ENTER from the Alarm Screen. If the remote terminal is not functioning after review of the above, consult ClimateMaster’s Technical Service Department at (405) 745-6000. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 12: Iaq Controller Details

    Figure 3 2.1 - Menu Overview and General Instructions Your ClimateMaster CM3500 Controller is pre-programmed and configured at the factory for use in the application you have specified. The remote terminal allows the operator to monitor the operation and adjust the setpoints of the DOAS unit.
  • Page 13: Main Menu

    The temperature settings for your unit can be modified from this menu. Select the appropriate item with the UP and DOWN keys and press the ENTER key to select. To return to the MAIN MENU, press the Esc key. Figure 5 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 14: Supply Air Temperature Setpoint

    Low Limit ranges from 35.0ºF to 70.0ºF, with a 60.0ºF default. To return to the TEMPERATURE SETTINGS MENU, press the Esc key. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 15: Operation Of The Remote Room Sensor

    Press the SLEEP button, symbolized as a crescent moon on the left side of the sensor, fourth button from the top. This will display “1” and the crescent moon. The unit will CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 16: Unoccupied Settings

    60.0%. To modify the setpoint, press the ENTER key and use the arrow keys until the desired setting is shown. To return to the TEMPERATURE SETTINGS MENU, press the Esc key. Figure 9 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 17: Temporary Occupancy

    MENU. This menu allows you to access and adjust the Schedule Options, Temporary Holidays, Annual Holidays and Time settings. To return to the MAIN MENU, press the Esc key. Figure 11 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 18: Schedule Options

    These allow for different start and stop times on various days of the week, weekends or programmed holidays. To return to the OCCUPANCY SCHEDULE MENU, press the Esc key. Figure 13 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 19: Temporary Holidays

    Select the number to assign to the Annual Holiday and then select the Start Date and the End Date for that holiday. To return to the OCCUPANCY SCHEDULE MENU, press the Esc key. Figure 15 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 20: Set Time

    The Unit Revision Screen shows the version of the application program that is running along with the release date of the software. This information should be passed to ClimateMaster in the event a service call is necessary. The SERVICE MENU and Factory Configuration are accessible ONLY from this screen.
  • Page 21: Service Menu

    5 minutes after it is first entered. This is displayed on the Login Screen with the text, “Still Logged In, Press PRG to Enter.” To re-enter the SERVICE MENU without entering the password, just press the Prg key. Figure 19 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 22: Unit Status

    Cooling, Dehumidifying, Unit Heating or Low Air Flow. The Compressor On/Off, Auxiliary Heat On/Off and current date and time will also be shown. To return to the Unit Status Screen, press the Esc key. Figure 21 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 23: Outside Air Dewpoint

    1.0ºF. The Actual Outside Air Temperature is shown for reference. Pressing the ENTER key will now change the setpoint. To return to the Unit Status Screen, press the Esc key. Figure 23 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 24: I/O Status

    Contact, “On” if a general fault exists and “Off” if no general fault exists. To return to the I/O Status Screen, press the Esc key. Figure 25 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 25: Analog Inputs

    The Digital Output Screen will show the state of the relays wired into port J12 of the controller. This screen is provided for troubleshooting of the control system. To return to the I/O Status Screen, press the Esc key. Figure 27 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 26: Analog Outputs

    This screen is provided for troubleshooting of the control system. To return to the I/O Status Screen press the Esc key. Figure 29 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 27: Parameter Settings

    Pressing the ENTER key will now change the setpoint. To return to the Parameter Settings, press the Esc key. Figure 31 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 28: Unoccupied Deadbands

    F. To modify these setpoints, press the ENTER key and use the arrow keys until the desired setting is shown. Pressing the ENTER key will now change the setpoint. To return to the Parameter Settings, press the Esc key. Figure 33 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 29: Heat Wheel Control Setpoints

    ENTER key until the desired setpoint is selected and use the arrow keys until the desired setting is shown. Pressing the ENTER key will now change the setpoint. To return to the Parameter Settings, press the Esc key. Figure 36 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 30: Sensor Offsets

    See Section 2.5.4 for details. To return to the SERVICE MENU, press the Esc key. Figure 35 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 31: Factory Configuration

    The Factory Configuration is preset before the controller is shipped and changes to the configuration could cause damage to the unit. Modification to these settings should only be done by a factory trained technician. Figure 37 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 32: Refrigerant

    The ENTER key will step to the next option. To return to the UNIT REVISION MENU, press the Esc key. Figure 38 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 33: Heat Wheel Vfd

    Enter the number of sensors the system uses to average these readings. To return to the UNIT REVISION MENU, press the Esc key. Figure 39 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 34: Building Automation Communications

    The baud rate can be set to 1200, 2400, 4800, 9600 or 19200. The address should be set for the node number this DOAS unit is on the ModBus® network. To return to the UNIT REVISION MENU, press the Esc key. Figure 40 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 35: Alarm Menu

    Pressure rises 30 psi above the Low Suction Pressure Trip Setpoint. Although the unit will restart automatically, the red ALARM led on the display will stay lit until the alarm is acknowledged. Figure 42 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 36: General Fault

    Alarm Screen. The red ALARM LED on the display will stay lit until the alarm is reset. Figure 44 CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 37: Multiple Low Pressure In Heat Pump Mode

    The red ALARM LED on the display will stay lit until the alarm is acknowledged, even after the alarm condition is cleared to alert the operator the alarm occurred. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 38: Supply Air Temperature Sensor Failure

    An additional pressure switch is required to activate this condition. In this state the unit operation will continue and the controller will signal an alarm condition. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 39: Air Filter Service Required

    If a human figure is in the house, the DOAS unit is in the occupied mode. If the network connection has failed, “oLon” is displayed to indicate the remote room sensor is off line. CM3500 Controller - ClimateMaster DOAS Water-Source Heat Pumps - Rev.: 7 Oct, 2008B...
  • Page 40: Hardware Details

    The remote room sensor is an electronic device designed as an interface to supply temperature and/or humidity data from remote areas to the control system. The unit operates on an RS485 pLAN network. The ClimateMaster replacement part number for the remote room sensor is available by calling our service department.
  • Page 41: Discharge Pressure Transducer

    3.8 - Air Flow Switch The air flow switch is internally mounted in the air stream of your DOAS unit. The ClimateMaster replacement part number for the air flow switch is available by calling our customer service department.
  • Page 42 97B0003N11 ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time for order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications.

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