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Summary of Contents for Axial AX010 Series
- Page 1 Standard Operating Manual AX010 Series Turntables ADDRESS 2230 Brush College Road Decatur, IL 62526 Phone: 217‐423‐6001 www.AxialIndustrialTurntables.com Fax: 217‐422‐1049 E‐mail: sales@alignprod.com ...
- Page 3 Table of Contents Important Precau ons ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4 Installa on and Start‐Up ∙ ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4 III. Specifica ons ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 5 Descrip on of Equipment ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6 Opera ng Instruc ons ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6 Maintenance ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7 VII. Troubleshoo ng ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7 VIII. Spare Parts ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7 Limited Warranty ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ ...
- Page 4 Standard Operating Manual I. Important Precautions Read the following safety precau ons before opera ng or servicing your Axial Industrial Turntable: Lockout the electrical BEFORE any service or maintenance is preformed to this equipment. Prevent personnel from leaning on equipment and containers or placement of arms, hands, legs or any bodily member in pinch point areas throughout the system. Instruct personnel in the proper placement of product on the turntable. Failure to place containers or loads in the engineered loca ons may hinder the opera on of the turntable or cause structural damage. Place stop barriers at the fork truck loading area(s) to prevent damage to turntable. Never operate the turntable without the provided covers and guards properly installed. Never walk or climb into or onto the turntable while it is in mo on. Never operate system sensors by hand. Never restore power or air pressure to the control system without first clearing the turntable of personnel, tools or other obstruc ons. Never alter the equipment in any way unless authorized by a qualified Axial/Align Produc on Systems employee. ...
- Page 5 AX010 Series Turntables Installation and Start-Up (Cont.) 5. Place the unit in the desired loca on on a clean, level, flat floor. a. Sweep the floor area to remove dirt and debris. b. The floor must be level and flat within ±1/8” over a 10’ span. Floor undula ons outside this specifica on may impact the opera on of the turntable and should be remedied. The turntable base needs to be fully supported underneath to transfer the loading. c. The floor must be a concrete surface or equivalent that is capable of suppor ng the load of the turntable plus the load of the product. 6. Drill the floor at the hole loca ons on the outer edge of the turntable base plate. 7. Install 1” diameter concrete anchors (epoxy stud anchors are preferred in concrete) or suitable equivalent to secure the turntable base to the floor. There are 16 holes. 8. If equipped, posi on the control stand in the desired loca on and lag to the floor using suitable anchors. 9. Install electrical control lines to motor, brake, and encoder. Connec ons are all located on the drive motor. 10. Connect the 480 volt electrical supply line to the control stand enclosure. III. Specifications...
- Page 6 Standard Operating Manual IV. Description of Equipment This equipment consists of a 48” ‐ 120” diameter (depending on model number) mechanical turntable for 360° rota on. The turntable rotates on a mechanical center bearing with an external gear. A posi onal encoder is mounted on the end of the motor a er the motor brake. Reference Drawings Axial Drawing Number Descrip on B07‐0144 Sht 1 & 2 Turntable Assembly ASY0143 Mechanical Turntable Assembly EMDL0004 Electrical Controls V. Operating Instructions Opera on: ...
- Page 7 AX010 Series Turntables VI. Maintenance Interval Inspection Corrective Action Every 3 months Lubricate main drive gear and Grease with EP1 by brushing pinion with gear lube. or wiping onto gear. Inspect drive gear for wear or Repair as required. looseness.
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Page 8: Limited Warranty
IMPLIED, INCLUDING, WITHOUT LIMITATION, FITNESS FOR state or federal safety/product standards codes. If the product fails A PARTICULAR PURPOSE AND MERCHANTABILITY, ALL OF to comply in any way with those codes, it shall not be considered a WHICH ARE EXPRESSLY DISCLAIMED. defect in materials or workmanship, and APS shall not be liable for any damages resul ng from noncompliance. This limited warranty For any claim under warranty, APS may elect to repair or replace the defec ve component or components. All claims for warranty is provided to the original purchaser (meaning the original end must be accompanied by a Return Goods Authoriza on number, user) and is nontransferable. This limited warranty cons tutes the complete and final agreement regarding APS warranty obliga ons which may be obtained from APS. This warranty does not cover, for the product. and APS is not responsible for, any labor or other expense for inspec ons, removal or reinstalla on of components or products. Align Production Systems Brand Lineup Airfloat Axial Industrial Turntables Silvestrini NA Tecbo Tooling Safebilt Phone: 217‐423‐6001 Fax: 217‐422‐1049 E‐mail: sales@alignprod.com 2230 Brush College Road, Decatur, IL 62526 ...
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