Flomag 3000 Installation And Operation Manual

Flomag 3000 Installation And Operation Manual

Magnetic flowmeter
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FLOMAG s.r.o.
V Aleji 180/20a
CZ-620 00 Brno
Czech Republic
tel: +420 541212539
fax: +420 549240356
e-mail: info@flomag.com
www.flomag.com
Magnetic Flowmeter
FLOMAG
Installation and Operation
®
3000

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Summary of Contents for Flomag 3000

  • Page 1 Magnetic Flowmeter FLOMAG ® 3000 FLOMAG s.r.o. V Aleji 180/20a CZ-620 00 Brno Czech Republic tel: +420 541212539 fax: +420 549240356 e-mail: info@flomag.com Installation and Operation www.flomag.com...
  • Page 3: Principle Of Measurement

    Principle of measurement An magnetic flowmeter is used for volume flow measurement of electrically conductive liquids. Measurement principle is based on Faraday law on electromag- netic induction. A sensor con- sists of a non-magnetic tube with non-conductive lining, measuring electrodes and two coils generating electromag-...
  • Page 4: Installation Instructions

    Installation instructions The flowmeter will give the best least 25DN is required between results when flow of liquid is the pump and the sensor. steady. Therefore a few basic recommendations should observed for its locating in a pipeline. There should be no transitions between the sensor and the adjacent pipeline that Fig.
  • Page 5: Sensor Grounding

    Sensor grounding Correct function of the magnetic used to connect measured fluid connection of sensor clamping flowmeter requires perfect elec- electrical potential with ground. flanges with grounding point of trical connection between the the sensor. sensor and the adjacent pipe- line, grounding potential and the power supply protective wire.
  • Page 6 Correct sensor size selection Converter is capable to detect Range marking flow rates as low as 0.1 m/s. D100 Range Q3/Q1 Upper limit is determined by R100 capability of liquid to maintain 0.63 continuous flow at higher veloci- ties. This is usually true for flow rates up to 12 m/s.
  • Page 7: Terminal Connections

    B1 B5 C1 A1 Power connection A4, B1-B5, E1 F L O M A G 3 0 0 0 Magnetic flowmeter www.flomag.com Display module 6 A4, B1-B5, C1, D1, D2, E1 module 7 A1 - A5, B1-B5, E1 Not connected Power supply Tab.
  • Page 8 Sensor B1 B1 C1 A3 input F L O M A G 3 0 0 0 Magnetic flowmwter www.flomag.com Display Fig. 21: Sensor terminal box Fig. 22: Remote sensor connection Maximum length of the cable signal wires is highly inappropri- able.
  • Page 9: Displayed Data

    Displayed data The instrument is equipped with a high quality backlit two-line alphanumerical display with character height 9.6 mm (2x16 characters) providing good readability even from longer distances. Backlight function works in energy saving mode. Backlight time is limited to 254 seconds after last pressing of any key.
  • Page 10: Error Messages

    Archiving Electromagnetic flowmeter ples from the previous hour, - without power off FLOMAG3000 automatically -#s - power off time in secunds totally 192 hours back. -#m - power off time in minutes saves in fixed time intervals , By repeated pushing of key -#h - power off time in hours the value of the flowed volume.
  • Page 11 Appears for short after For modules F2 and F3, than it was assumed – set power fail indicates that the controlling higher flow rate value for E5: Old software electrode is not submerged Imax For proper operation of the E9: Low medium conductiv- E12: Serial line fail - module is required newer communication error...
  • Page 12: Parameter Setting

    Parameter setting The magnetic flowmeter con- system returns to the first avail- » En te r p a s s w o r d verter can be configured in two able character. Fig. Enter value ways, as required: either using Character set is always se- a PC connected via serial inter- lected with regard to possibility...
  • Page 13: Flowmeter Menu

    Flowmeter menu » Enter passw ord ↓ 0.Production data → Production date → ¤ Production date Serial number → ¤ Serial number Sof tw are → ¤ Sof tw are Meter's type → ¤ Meter's type Modules used → ¤ Embeded modules Date setting →...
  • Page 14 0. Production data causes delayed reaction to used only for percentage bar diagram display; it is not flow rate changes. This submenu relates to the ·Filters meant as range of the me- flowmeter converter. ter. ¨Noise filter partially re- ·Production date – of con- ·Flow rate units –...
  • Page 15: Current Output Modules

    Current output modules A1 – A4 Modules A – analog current Depending on flow rate (see output – are used for flow data diagrams), output can work in 5 transmission. There are 4 differ- modes: ent types available with various 0..+Q output ranges, accuracy and functions.
  • Page 16 Binary output modules B1 - B5 Flowmeter converter can con- mal delay between two pulses trol up to 4 multifunctional bi- “t ” and volume per pulse “V”. nary outputs in positions 4 – 7. Flow rate values are time inte- Following table indicates differ- grated.
  • Page 17 Fixed frequency mode is used for service purposes. Required frequency is set directly in Hz in range 1-120000 Hz in position 4 and 1-1200 Hz in position 5. Fig. IQI < Qlimit · N e g a t i v e / n o n - n e g a t i v e works in four modes of depend- flow rate ence on flow rate with output...
  • Page 18 Fig.RS232 cable connection ○ 115200 Bd The interface is connected to Adress ─► »Ow n adress the computer using a crosslink Protocol ─► ● FLOMAG ○ M-BUS cable Laplink 9F-9F. ○ MODBUS-RTU ○ MODBUS-ASCII ○ HART D1 – RS485 interface Parity ─►...
  • Page 19 Modul E1 Module E1 is galvanically Batching). batch volume (see section separated active binary input for Batching). · Batch Hold nonvolatile contacts or open · Reset Volumes Stops and holds the batch. collector. Input has SW tran- Counted batch can be contin- Enables reset of the chosen sient immunity.
  • Page 20 trode wires and the flowmeter is immersed in liquid. If it is not, indicated. The checking elec- can indicate totally random val- an error message will be dis- trode is connected to terminal 1. ues. To avoid this situation, the played and zero flow rate will be This electrode cannot be retro- sensor can be equipped with...
  • Page 21 or from outside with the event which first takes place. can indicate condition when help of module E in Batch Stop The advantage is that you can runs the batch (phase 2) or to mode. During this phase there set different advance for each sent a pulse for batch finish/ is no reaction to external signal output.
  • Page 22 Flowmeter dimensions – flanged versions “P”, “PDIN” and “PANSI” Weight** ISO 13359 Optional EN 14154 [mm] [inches] [Bar] [mm] [mm] [mm] [mm] [mm] [mm] [ kg ] 1 1/4 1 1/2 2 1/2 42.5 1010 1100 1115 1040 1185 1000 1220 1140 1290...
  • Page 23 Flowmeter dimensions – wafer version “B” Weight** lining lining lining TG, MG PTFE [mm] [inches] [mm] [mm] [mm] [mm] [ kg ] 1 1/4 1 1/2 2 1/2 * Standard construction length meets ISO 13359, different construction lengths should be indicated, e.g. “l=215”...
  • Page 24 Flowmeter dimensions – version with aseptic screwed fitting “B” (DIN 11851) Weight** ISO 13359 Optional EN 14154 [mm] [inches] [mm] [mm] [mm] [mm] [mm] [ kg ] 1 1/4 1 1/2 2 1/2 * Standard construction length meets ISO 13359, different construction lengths should be indicated, e.g.
  • Page 25 Flowmeter dimensions – version with tube thread “G” (DIN ISO 228 ) Weight** thread ISO 13359 Optional EN 14154 [mm] [inches] [inches] [mm] [mm] [mm] [mm] [mm] [ kg ] 1“ 1 1/4“ 1 1/2“ 1 1/4 2“ 1 1/2 2 1/2“...
  • Page 26 Sensor – marking and label PDIN compact version remote version (x = cable length in m) without full pipe check electrode optional full pipe check electrode without grounding electrode optional grounding electrode stainless steel electrodes Hastelloy electrodes Titanium electrodes platinum electrodes hard rubber lining soft rubber lining resistant rubber lining...
  • Page 27 Converter – marking and label FLOMAG 3 S1 F1 B1 B1 C1 A1 V1 -- module not fitted V1 display and keypad -- module not fitted A1 active output module 0(4)..20 mA (12 bit) - replaced by A5 A2 active output module 0(4)..20 mA (16 bit) - replaced by A5 A3 active output module 4..20 mA (16 bit) - replaced by A6...

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