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Related Manuals for Marathon TS 830
Summary of Contents for Marathon TS 830
- Page 1 TS 830 AUTOMATIC TRANSFER SWITCHES INSTALLATION, OPERATING & SERVICE MANUAL PM059 REV 9 14/01/16 9087A – 198 Street, Langley, BC Canada V1M 3B1 Telephone (604) 888-0110 Telefax (604) 888-3381 E-Mail: info@thomsontechnology.com www.thomsontechnology.com...
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Page 3: Table Of Contents
TS 830 TRANSFER SWITCH TABLE OF CONTENTS PRODUCT REVISION HISTORY 1.1. ENVIRONMENTAL CONDITIONS NOTES TO INSTALLER 2.1. ELECTRICAL CONNECTIONS 2.2. TRANSFER SWITCHES WITH ADJUSTABLE OVER CURRENT PROTECTION 2.3. TRANSFER SWITCHES WITH MULTI-TAP VOLTAGE CAPABILITY 2.4. SYSTEM PHASING-HIGH LEG DELTA SYSTEMS 2.5. - Page 4 TS 830 TRANSFER SWITCH 12. FRONT VIEW (TYPICAL) 3 / 4 POLE 1000A-1600A TRANSFER MECHANISM 13. CABLE TERMINAL INFORMATION 14. ELECTRICAL RATINGS 15. TROUBLESHOOTING 16. REPLACEMENT PARTS 17. PRODUCT RETURN POLICY 18. NOTES PM059 REV 9 14/01/16 Thomson Power Systems...
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Page 5: Product Revision History
TS 830 TRANSFER SWITCH PRODUCT REVISION HISTORY The following information provides an historical summary of changes made to this product since the original release. Operating & Service Manual Version Rev 8 11/07/18 Miscellaneous corrections Rev 7 10/04/05 Revision to add S Style Mechanism 100A-800A... -
Page 6: Notes To Installer
TS 830 TRANSFER SWITCH area free of corrosive agents including fumes, salt and concrete/cement dust. Apply heat as necessary to prevent condensation. 1.1.2. EQUIPMENT OPERATING The transfer switch shall be operated in an environment with a temperature range not exceeding +5° to +122° Fahrenheit (-15° to +50° Celsius) and a humidity range not exceeding 5%-95% non-condensing. -
Page 7: Transfer Switches With Multi-Tap Voltage Capability
TS 830 TRANSFER SWITCH Do Not Energize this equipment until device settings have been verified to ensure proper system protection & coordination. Failure to do so may result in equipment failure. Refer to Section 5.1.3 of this manual for additional information on operation of the Transfer switch following an over current trip condition. -
Page 8: System Phasing-High Leg Delta Systems
TS 830 TRANSFER SWITCH 2.4. SYSTEM PHASING-HIGH LEG DELTA SYSTEMS For systems using high leg delta 240V 3 phase 4 wire systems, connection of supply conductors must have the correct phasing as shown below. WARNING! Failure to match correct system phasing will result in serious damage to the controller. -
Page 9: Remote Start Contact Field Wiring
TS 830 TRANSFER SWITCH Where transfer switches are supplied without power isolation transformers (PT1 & PT2) for ATS control logic it is essential that the orientation of phase conductors of the supply source be arranged such that the phase of highest potential with respect to ground is not connected to the power supply inputs to the controller (The A Phase for both supplies). -
Page 10: General Description
The TS 830 series transfer switch may be supplied with type TSC 80e, TSC 800, MEC 310 or MEC 20 controllers as specified at equipment order. All controllers are microprocessor based which provides all necessary control functions for fully automatic operation. - Page 11 TS 830 TRANSFER SWITCH 1-3. SERIES 15 . VOLTAGE 18. UTILITY SWITCHING DEVICE CONTINUED 1 f 3 WIRE TS - TRANSFER SWITCH R - INSULATED CASE, FIX-MOUNT SWITCH D - 120/240 C/W ELECTRONIC TRIP (800-3200A) 3 f 4 WIRE (GROUNDED NEUTRAL) 4 &...
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Page 12: General Theory Of Operation
TS 830 TRANSFER SWITCH GENERAL THEORY OF OPERATION 4.1. STANDARD AUTOMATIC TRANSFER SWITCH 4.1.1. NORMAL OPERATION When utility supply voltage drops below a preset nominal value (adjustable from 70% to 100% of nominal) on any phase, an engine start delay circuit will be initiated and the transfer to utility supply signal will be removed (i.e. -
Page 13: Test Modes
TS 830 TRANSFER SWITCH 4.1.2. OVER CURRENT TRIP (TSC 80e/TSC 800 CONTROLLERS) Should the utility power switching device trip open due to an over current condition, TSC 80e or TSC 800 transfer controller will initiate an engine start signal and will permit transfer of the load to the generator supply. -
Page 14: Over Current Protection
TS 830 TRANSFER SWITCH OVER CURRENT PROTECTION Thomson Power Systems TS 830 series of Automatic Transfer Switches are supplied standard with integral over current protection. The type of over current protection utilized is dependent upon ATS amperage size and optional features specified. -
Page 15: Transfer Switch Mechanism - 125 - 800 Amp (S Style)
TS 830 TRANSFER SWITCH All limit switches linkages are correctly adjusted to provide full travel of the power switching device toggles without exerting unnecessary forces associated with excessive travel. Ensure that power switching device travel far enough to reset any internal trip unit (it is more important for the toggle to go fully in the "off"... -
Page 16: Manual Operation
TS 830 TRANSFER SWITCH The transfer switch mechanism has three possible positions: Utility power switching device closed and generator power switching device open; Generator power switching device closed and utility power switching device open; Both utility and generator power switching devices open, but NEVER both utility and generator power switching devices closed at the same time. -
Page 17: Transfer Switch Mechanism - 1000A- 1600 Amp (T Style)
TS 830 TRANSFER SWITCH TRANSFER SWITCH MECHANISM – 1000A- 1600 Amp (T Style) The transfer mechanism consists primarily of the transfer motor, a hub assembly, two operating rods and two power switching device operating yokes. The reversible transfer motor drives the hub assembly, which in turn moves the operating rods that are connected to the power switching device operating yokes. -
Page 18: Recommended Maintenance
TS 830 TRANSFER SWITCH RECOMMENDED MAINTENANCE CAUTION! (See on Page #2) 10.1. DO NOT perform dielectric tests on the equipment with the control components in the circuit. 10.2. Check if control components are tight in sockets. 10.3. Periodically inspect all terminals (load, line and control) for tightness. Re-torque all bolts, nuts and other hardware. -
Page 19: Front View (Typical) 3 / 4 Pole 125A-250A S-Style Transfer Mechanism
TS 830 TRANSFER SWITCH FRONT VIEW (TYPICAL) 3 / 4 POLE 125A-250A S-Style TRANSFER MECHANISM PM059 REV 9 14/01/16 Thomson Power Systems... -
Page 20: Front View (Typical) 3 Pole 400A-800A S-Style Transfer Mechanism (Mechanism Front Cover Removed)
TS 830 TRANSFER SWITCH FRONT VIEW (TYPICAL) 3 POLE 400A-800A S-Style TRANSFER MECHANISM (Mechanism Front Cover Removed) ØC ØB ØA ØA ØB ØC ØA ØB ØC CUSTOMER ORDER No. WORK ORDER No. DWN BY AUTH BY DATE DRAWING/FILE No. SHEET... -
Page 21: Front View (Typical) 3 / 4 Pole 1000A-1600A Transfer Mechanism
TS 830 TRANSFER SWITCH FRONT VIEW (TYPICAL) 3 / 4 POLE 1000A-1600A TRANSFER MECHANISM PM059 REV 9 14/01/16 Thomson Power Systems... -
Page 22: Cable Terminal Information
TS 830 TRANSFER SWITCH CABLE TERMINAL INFORMATION CONNECTION TIGHTNESS TERMINAL RATING (In-lbs) BASIC MODEL CABLE TERMINAL MOUNTING RANGE CLAMP SCREW PHASE TS 83xA-0100 #14–2/0 TS 83xA-0250 #6–350MCM TS 83xA-0400 2/0–250MCM TS 83xA-0630 2/0–500MCM TS 83xA-0800 2/0–500MCM TS 83xA-1000 4/0–500MCM TS 83xA-1200 4/0–500MCM... -
Page 23: Troubleshooting
TS 830 TRANSFER SWITCH TROUBLESHOOTING CAUTION!!! All trouble shooting/ service work performed must be done by qualified personnel only. Failure to do so may cause personal injury or death. Symptom Possible Causes Will not re-transfer to utility source Isolation plug out... -
Page 24: Replacement Parts
TS 830 TRANSFER SWITCH Symptom Possible Causes Will not re-transfer to utility source Isolation plug out upon restoration Generator does not start up or stop Verify remote engine control panel is set for automatic mode when it should No time delay when there should be... -
Page 25: Product Return Policy
TS 830 TRANSFER SWITCH Thomson Power Component Description Comments Systems Part Number Must program setpoints via TSC 80E Service Replacement TSC80ESR software prior to use. Refer to TSC Controller Board c/w lexan 80E Instruction Manual. Contact Thomson Power Systems TSC 80E Lexan Faceplate... -
Page 26: Notes
TS 830 TRANSFER SWITCH NOTES _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _________________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ PM059 REV 9 14/01/16...