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Rayburn Heatranger 480GB Installation Instructions Manual

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WARNING
This information is a copy of an original
archive, therefore Aga cannot be held
responsible for its continued accuracy.

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Summary of Contents for Rayburn Heatranger 480GB

  • Page 1 WARNING This information is a copy of an original archive, therefore Aga cannot be held responsible for its continued accuracy.
  • Page 2 Installation Instructions At the Heart of your Home. Heatranger 480GB For use in GB and IE DESN 511653 PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE 10/99 EINS511381...
  • Page 3 To this end, our products are thoroughly tested and examined before despatch. IMPORTANT NOTICE: Any alteration that is not approved by Aga-Rayburn could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights.

  • Page 4: General Specifications

    DIMENSIONS IN MM NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS, SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. DESN 511263 GENERAL SPECIFICATIONS Boiler Water Connections Max. Water Temp. 82°C Flow (one) Rp 1 (1in.BSP Int) Return (one)

  • Page 6: Technical Data

    Technical Data COOKER BURNER 480GB BOILER BURNER INLET PRESSURE mbar BURNER PRESSURE mbar (nominal) 16 x 1.6mm 16 x1.6mm INJECTOR 29.3 15.8 HEAT INPUT kW 23.5 0.8 MAX BOILER OUTPUT kW...

  • Page 7: Site Requirements

    Site requirements INTRODUCTION LOCATION The Rayburn is a floor standing combined cooker and The surface temperature of the floor below the appliance central heating boiler. It gives independent operation for does not exceed 100˚C. The constructional hearth space heating, domestic hot water and cooking. The described in Section J does not apply.

  • Page 8: Air Requirements

    Site requirements AIR REQUIREMENTS The appliance can only be installed in a room which meets ventilation regulations in force.

  • Page 9: Flue System

    Site requirements FLUE SYSTEM The terminal is suitable for wall thicknesses from 228mm to 600mm cut size. Should the installation of the appliance be in an unusual location or restricted space, special procedures may be necessary. Terminal Position The minimum acceptable spacings from the terminal to obstructions and ventilation openings are shown in the diagram.

  • Page 10: Water Circulation System

    Site requirements WATER CIRCULATION SYSTEM The following items are of particular importance:- In a combined central heating and domestic hot water system, the hot water storage vessel MUST be of the indirect cylinder or calorifer type. The hot water storage vessel should be insulated preferably, with not less than 75mm thick mineral fibre, or its equivalent.

  • Page 11: Heating Controls

    Site requirements HEATING CONTROLS ELECTRICAL SUPPLY Internal temperature and time controls are supplied. Wiring external to the appliance must be installed in These provide control of cooking and hot water accordance with current National Wiring Regulations and temperatures. The cooker is supplied with 2-channel any local regulations which apply.
  • Page 12 Site requirements FIG.4...

  • Page 13: Preliminary Installation

    Installation requirements CLEARANCES The appliance is floor mounted. The appliance in which the appliance is to be fitted must have the following minimum dimensions:- Between wall and LH side of appliance - 3mm Between wall and RH side of appliance - 10mm Above the raised insulating cover handle - 60mm In addition adequate clearance must be available at the front of the appliance to enable it to be operated and...

  • Page 14: Site Location

    Installation Instructions SITE LOCATION SEE FIG. 7 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet. 2. Lift up the insulating covers and remove the hotplate using lifting hooks provided. FIG. 7 DESN 510523 SEE FIG.
  • Page 15 Balanced Flue Installation (Standard Kit 228mm-430mm) PREPARATION SEE FIG. 9 ❏ Mark and cut holes in wall for terminal duct and oven vent. FIG. 9 DESN 511265 SEE FIG. 10 ❏ Establish wall thickness (A) ❏ Establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (B).

  • Page 16: Exhaust Duct

    Balanced Flue Installation (Standard Kit 228m -430mm) EXHAUST DUCT ❏ Locate and secure exhaust duct to flue mounting plate, (1) gasket, (5) nuts and washers, (1) screw and washer. DESN 511267 FIG 11 ❏ Mark and cut exhaust duct. A (Wall thickness) + B (internal spacing) + 20mm FIG 12 DESN 511268 SECURE TAPE INSULATION...

  • Page 17: Wall Sleeve

    Balanced Flue Installation (Standard Kit 228m -430mm) WALL SLEEVE EE FIG. 14 ❏ Mark and cut wall sleeve A (Wall thickness) + B (internal spacing) + 5mm FIG. 14 DESN 511270 SEE FIG. 15 ❏ Locate and secure wall sleeve to flue mounting plate (1) gasket, (8) screws.
  • Page 18 Balanced Flue Installation (Standard Kit 228m -430mm) LOCATE APPLIANCE SEE FIG. 16 NOTE: THE CONNECTOR MUST BE LOCATED BEFORE THE APPLIANCE IS MOVED INTO POSITION. ❏ Locate connector to vent fan. ❏ Move appliance in intended position. FIG. 16 DESN 511272 VENT PIPE SEE FIG.
  • Page 19 Balanced Flue Installation (Standard Kit 228m -430mm) TERMINAL SEE FIG. 17 ❏ Locate terminal to wall sleeve, mark location of securing holes, remove terminal. ❏ Drill holes and locate rawlplugs. DESN 511274 ❏ Apply sealant to wall sleeve. ❏ Locate terminal to wall sleeve. ❏...

  • Page 20: Terminal Guard

    Balanced Flue Installation (Standard Kit 228m -430mm) TERMINAL BAFFLE SEE FIG. 19 ❏ Locate and secure terminal baffle, (4) screws. FIG. 19 DESN 511278 TERMINAL GUARD SEE FIG. 20 ❏ Locate terminal guard to wall, mark location of securing holes, remove guard. ❏...
  • Page 21 Balanced Flue Installation (Extension Kit 430-660mm) PREPARATION SEE FIG. 21 ❏ Mark and cut holes in wall for terminal duct and oven vent. FIG. 21 DESN 511265 SEE FIG. 22 ❏ Establish wall thickness (A). ❏ Establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (B).
  • Page 22 Balanced Flue Installation (Extension Kit 430-660mm) EXHAUST DUCT SEE FIG. 23 ❏ Locate and secure exhaust duct to the flue mounting plate (1) gasket, (5) nuts and washers, (1) screw and washer. DESN 511267 FIG. 23 SEE FIG. 24 ❏ Mark and cut exhaust duct extensions to length. A (wall thickness) + B (internal spacing) + 430mm CUT TO LENGTH A + B = 430mm...
  • Page 23 Balanced Flue Installation (Extension Kit 430-660mm) SEE FIG. 25 ❏ Apply sealant to exhaust duct. ❏ Locate exhaust duct extensions to exhaust ducts and seal joint with tape. DESN 511281 DESN511282 FIG. 25 DESN 511283 SEE FIG. 26 SECURE INSULATION ❏...
  • Page 24 Balanced Flue Installation (Extension Kit 430-660mm) WALL SLEEVE SEE FIG. 27 ❏ Locate and secure wall sleeve to the flue mounting plate, (1) gasket, (8) screws. DESN 511271 FIG. 27 SEE FIG. 28 ❏ Mark and cut wall sleeve extension to length. A (Wall thickness) + B (internal spacing) - 455mm CUT TO LENGTH A + B - 455mm...
  • Page 25 Balanced Flue Installation (Extension Kit 430-660mm) SEE FIG. 29 ❏ Apply sealant to wall sleeve. ❏ Locate wall sleeve extension to wall sleeve and seal joint with tape. DESN 511285 DESN 511286 FIG. 29 DESN 511287...
  • Page 26 Balanced Flue Installation (Extension Kit 430-660mm) LOCATE APPLIANCE SEE FIG. 30 NOTE: THE CONNECTOR MUST BE LOCATED BEFORE THE APPLIANCE IS MOVED INTO POSITION. ❏ Locate connector to vent fan. ❏ Move appliance in intended position. DESN 511271 FIG. 30 VENT PIPE SEE FIG.
  • Page 27 Balanced Flue Installation (Extension Kit 430-660mm) TERMINAL SEE FIG. 32 ❏ Locate terminal to wall sleeve, mark location of securing holes, remove terminal. ❏ Drill holes and locate rawlplugs. DESN 511274 ❏ Apply sealant to wall sleeve. ❏ Locate terminal to wall sleeve. ❏...
  • Page 28 Balanced Flue Installation (Extension Kit 430-660mm) TERMINAL BAFFLE SEE FIG. 34 ❏ Locate and secure terminal baffle, (4) screws. FIG. 34 DESN 511278 TERMINAL GUARD SEE FIG. 35 ❏ Locate terminal guard to wall, mark location of securing holes, remove guard. ❏...

  • Page 29: Burner Access

    Commissioning Instructions BURNER ACCESS SEE FIG. 36 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 4 inner panel securing screws and remove panel. FIG. 36 DESN 511119 ELECTRICAL CONNECTION SEE FIG. 37 1.
  • Page 30 Commissioning Instructions TERMINAL STRIP CONNECTIONS OVEN VENT FAN SPARE NEUTRAL TERMINAL SW/L BOILER SWITCH LIVE TO OPERATE BOILER FROM ROOM STAT OR CYLINDER STAT VIA ZONE VALVES IF FITTED HTG ON TO ROOM STAT/ZONE VALVE(S) ETC ( IF FITTED) FROST STAT (SEE NOTE BELOW) H/W OFF H/W ON TO CYLINDER STAT/ZONE VALVE(S) ETC (IF FITTED).

  • Page 31: Electrical Check

    Commissioning Instructions BURNER CONTROL BOX OPERATION When boiler or cooker thermostat is calling for heat, 230V is supplied to terminal 1 of either burner control box and the air pressure switch checked to ensure that it is in the ‘no-air position’. Providing this check is satisfactory, after a short delay, the burner fan will run (supplied from terminal 8).

  • Page 32: Set Combustion Air

    Commissioning Instructions SET COMBUSTION AIR SEE FIG. 40 Boiler Burner Turn on the boiler burner. After 15 minutes remove the enamelled top cover panel (behind the L.H. insulating cover) and remove the insulation pad A. Remove the plugging screw and insert the sensing end of a portable indicator to check the CO (Carbon Dioxide) level.

  • Page 33: Ancillary Controls Check

    Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check the operation of 1. Advise the User of the precautions necessary to programmer, control thermostats are working correctly prevent damage to the heating system and to the building and are capable of controlling the burners correctly.

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