Brunswick Innova 4000 Manual
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Brunswick Innova 4000 Manual

Brunswick Innova 4000 Manual

Digital incubator shaker
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Digital Incubator
Shaker
MANUAL NO: M1192-0050
Revision V
August 5, 2002
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005
Telephone: 1-732-287-1200 • 1-800-631-5417
Fax: 732-287-4222 • Telex: 4753012 NBSCO
Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com

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  • Page 1 Digital Incubator Shaker MANUAL NO: M1192-0050 Revision V August 5, 2002 NEW BRUNSWICK SCIENTIFIC CO., INC. BOX 4005 • 44 TALMADGE ROAD • EDISON, NJ 08818-4005 Telephone: 1-732-287-1200 • 1-800-631-5417 Fax: 732-287-4222 • Telex: 4753012 NBSCO Internet: http://www.nbsc.com • E-mail: bioinfo@nbsc.com...
  • Page 2 Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 3 Fax: 33 (0)1 4026 5423 Fax: 49 (0)7022 32486 E-mail: sales@nbssarl.fr E-mail: sales@nbsgmbh.de UNITED KINGDOM CHINA New Brunswick Scientific (UK) Ltd. New Brunswick Scientific Co., Inc. Edison House, 163 Dixons Hill Road 9A. AiBang Building North Mymms, Hatfield, Herts. AL9 7JE 585 LingLing Road United Kingdom Shanghai 200030, P.R.
  • Page 4 THIS PAGE INTENTIONALLY BLANK Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 5 This equipment must be operated as described in this manual. If operational guidelines are not followed, equipment damage and personal injury can occur. Please read the entire User’s Guide before attempting to use this unit. New Brunswick Scientific User’s Guide...
  • Page 6 THIS PAGE INTENTIONALLY BLANK Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 7 Reproduction, adaptation, or translation without prior written permission from New Brunswick Scientific is prohibited. Disclaimer Notice New Brunswick Scientific Co., Inc. reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
  • Page 8 THIS PAGE INTENTIONALLY BLANK Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 9 In addition, the warranty does not apply to any Innova shaker that has been repaired or altered outside the NBS factory without prior authorization from New Brunswick Scientific Co., Inc. After 10,000 hours of operating time have elapsed, the Innova warranty may still be in effect as long as the two-year minimum warranty period has not been reached.
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  • Page 11: Table Of Contents

    MAINT I ........................27 NDICATOR ........................28 ECORDER DAPTATION ................... 29 OOLING ETROFIT NSTALLATION 5.10 ESD P ........................... 31 RECAUTIONS 5.11 ..................31 EPLACING THE ONTROL OARD 5.12 ................33 EPLACING THE EMPERATURE ONTROL OARD New Brunswick Scientific User’s Guide...
  • Page 12 ............................ 41 CCESSORIES 6.4.1 Retrofit Option Kits ........................41 6.4.2 Accessory Flask Clamps......................41 6.4.3 Clamp Mounting Hardware Kits....................41 DRAWINGS............................. 43 ........................43 ONTROL CHEMATIC ........................48 IST OF LLUSTRATIONS INDEX ..............................49 Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 13: Introduction

    The Innova 4000 Digital Incubator Shaker will provide you with reliable and maintenance- free operation which is characteristic of all NBS shakers. The Innova 4000 is among the newest generation of NBS Shakers and incorporates a variety of state-of-the-art components and features to permit the precision operation necessary for your exacting scientific experiments.
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  • Page 15: Overview

    Additionally, the Innova 4000 has analog outputs for a chart recorder to record speed and/or temperature. See Section 5.6 for Recorder Adaptation. Figure 1 and Figure 2 below show the front and rear views of the Innova 4000. For safe operation, the Innova 4000 is provided with a safety switch which automatically stops the shaker mechanism when the lid is lifted.

  • Page 16: Front View Of Shaker

    Figure 1 Front View Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 17: Universal Power Capability

    Confirm the voltage setting by checking the voltage selection on the voltage selector switch (Figure 2) against the voltage listed on the Caution label located over the power cord connection. If necessary, refer to Section 5.2 on Changing Voltages. New Brunswick Scientific User’s Guide...

  • Page 18: Control Panel

    • Shaker status (on/off) • Shaking speed • Setpoints • Hours remaining (timed run) • Measured temperature • “Lid” (cover open & shaker operation stops) Figure 3 Control Panel Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 19: User Interface Keys

    0.1 hour to 99.9 hours without stopping an ongoing run. The timer can be disengaged or reset. • MUTE: indicates the status of the audible alarm. When the Mute indicator is illuminated, the audible alarm device is disabled. New Brunswick Scientific User’s Guide...

  • Page 20: Function Indicators

    (in degrees Celsius) Platform Assemblies The Innova 4000 can be used with a wide variety of NBS 18 inch x 18 inch (46 cm x 46 cm) platforms, which will accept a variety of clamps for flasks and test tubes (see Section 6.4.2).

  • Page 21: Heavy-Duty Construction Features

    Triple Eccentric Drive The Triple Eccentric Drive (see Figure 4 below) is used in the Innova Shakers employs the same proven technology which has driven New Brunswick Scientific’s shakers for over 30 years. This drive mechanism utilizes a counterweight system to stabilize the rotary motion produced during operation.

  • Page 22: Bearings

    2.6.3 Motor The Innova 4000 Shaker uses a 3-phase brushless ball bearing DC motor. This low profile motor provides high torque along with quiet, efficient operation and low maintenance. The motor has a rating of 1/15 horsepower.

  • Page 23: Installation

    The Innova 4000 is a versatile instrument which can be operated in a continuous fashion or set for a timed run. The following section describes set-up and installation procedures. Unpacking and Inspection Upon unpacking the unit, inspect it carefully for any damage which may have occurred during transit.

  • Page 24: Space Requirements

    Space Requirements It is essential that the shaker be situated in an area where there is sufficient space for the unit and its service lines (see Figure 5). The dimensions of the Innova 4000 are: Width 21 inches 53.4 cm 27½...

  • Page 25: Space Requirements

    Figure 5 Space Requirements New Brunswick Scientific User’s Guide...

  • Page 26: Electrical Connections

    4. Reinstall and secure the four Allen head (+) platform screws with the 5/32” hex wrench provided to secure the platform. If the Quick Change Option is installed: 1. Slip the platform between the side guides and push the platform to the rear retainer. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 27: Flask Clamp Installation

    2- to 6-Liter Flask Clamp Installation CLAMP UPPER GIRDLE WITH GIRDLE MOUNTING HOLES (5) TUBES PLATFORM CLAMP BODY LOWER (LEGS AND BASE) GIRDLE WITH GIRDLE TUBES NOTE: 2800 ml Fernbach Flask Clamp is applicable to the above. New Brunswick Scientific User’s Guide...
  • Page 28 10-32 x 5/16 (7.9 mm) S2117-3050 all stainless steel flat slotted (-) head screw platforms NOTE: 2800 ml Fernbach Flask Clamps are applicable to the above chart. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 29: Operation

    3. Press either ∆ or ∇ to enter SET mode (the SET indicator will light). 4. Set the speed by using the ∆ or ∇ keys until the desired setpoint is displayed. NOTE: Holding the ∆ or ∇key down will cause the setting to change more rapidly: New Brunswick Scientific User’s Guide...

  • Page 30: Checking Setpoints

    5. The setpoint may be changed during a run without stopping the shaker by following steps 1 and 2. To stop the alarm: Press the SELECT key and change to any other function. To cancel the timer without stopping the shaker: 1. Repeat steps 1 and 2. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 31: Alarm Functions

    2. While the set LED is lit press the START/STOP key. The Time indicator will go out and the display will read “OFF”. Alarm Functions Innova 4000 has an audible alarm which is activated at predetermined times. It may be deactivated in the following way: 1. Press SELECT to light HRS.

  • Page 32: Temperature Offset Calibration

    1. Press the SELECT key until the °C function indicator illuminates. 2. Simultaneously press the ∆ and ∇ keys. The SET and MAINT indicators will light. 3. While the SET and MAINT indicators are illuminated, press the START/STOP key. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 33: Total Running Time

    Vent The Innova 4000 is provided with a vent (see Figure 2) to exhaust gas or allow small amounts of ambient air into the chamber. The vent is located in the rear upper left side of the cabinet. When the knob is tight in a clockwise position then the vent holes are sealed.
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  • Page 35: Service & Maintenance

    Do not use abrasive or corrosive compounds to clean this instrument, as they may damage the unit and thereby void the warranty. To avoid damage to your unit, we recommend the use of NBS door/lid polish (P0860- 0949). New Brunswick Scientific User’s Guide...

  • Page 36: Changing Fuses

    Spare Parts List. Spare fuses are supplied with the unit. Changing Voltages Innova 4000 is set to the appropriate line voltage prior to shipment. The voltage selector switch, however, is a universal power-entry device which can be reset to adapt to worldwide power requirements.

  • Page 37: Replacing The Belt

    5. Install a new belt (NBS part number P0700-5242) by feeding it onto the motor pulley and guiding it onto the large pulley while rotating the large pulley. CAUTION! Take care to keep fingers clear, to avoid pinching them between the belt and the pulley. New Brunswick Scientific User’s Guide...

  • Page 38: Replacing The Motor Assembly

    14. Replace the motor connector. Be sure the motor connector is positioned (with the pin visible) as shown in Figure 8. 15. Replace the bottom cover. 16. Connect the power cord and turn the circuit breaker to the ON position. The unit is ready for operation. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 39: Maint Indicator On

    This indicates that a routine maintenance check is recommended. Only an NBS Service Engineer can turn off the MAINT light. A regular schedule of routine maintenance is an excellent way to keep your valuable equipment performing optimally for years of reliable service. New Brunswick Scientific User’s Guide...

  • Page 40: Recorder Adaptation

    Signal Name Scale Speed 1V = 100 RPM Ground Temperature 1V = 20°C Ground WARNING REMINDER! None of the following procedures should be attempted by anyone who is not a service technician authorized by NBS. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 41: Cooling Coil Kit Retrofit Installation

    Cooling Coil Kit Retrofit Installation The cooling coil option provides the ability to control below ambient temperatures in the Innova 4000. Control can be maintained at a temperature 5°C or more above the coolant temperature. The Cooling Coil Kit (NBS part number M1192-9902) should contain the following...

  • Page 42: Cooling Coil Installation

    12. Angle the ends of the coil so they slide through the grommets. Mount the coil to the bottom of the unit using the four screws and hardware provided in the kit. Install from the bottom of unit. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 43: Esd Precautions

    2. Lay a soft cloth or cardboard out in front of the front panel. Remove the five screws that hold the front panel (two screws on the sides and three screws on the bottom). Allow the front panel to lay on its face, on the cloth or cardboard. New Brunswick Scientific User’s Guide...

  • Page 44: Control Board Replacement

    7. Remove the two screws that fasten the heat sink to the front panel bracket. 8. Lift the board out of the front panel and disconnect the keypad connector from J4. NOTE: Be careful not to lose the five ¼ inch spacers or the gray insulator. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 45: Replacing The Temperature Control Board

    (keys mate and no pins remain exposed). 10. Replace the front panel, securing it with the five screws. 11. Connect the power cord to the rear of the shaker. New Brunswick Scientific User’s Guide...

  • Page 46: Installing The Quick Change Platform Option

    With your thumbs, press the two corner springs toward your body, and with an upward pressure with your index fingers, lift the platform from its retained position. NOTE: Recommended for speeds up to 400 RPM. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 47: Gassing Manifold Retrofit Installation

    2. Pry out the three plastic plug buttons on the right side of the unit. Use a small flat blade screwdriver. Do not mar the paint finish. 3. Use a sharp tool to pierce through the insulation under the three exposed holes. Figure 12 Gassing Manifold Kit Installation (Top View) New Brunswick Scientific User’s Guide...
  • Page 48 8. Using the clamp, attach the tubing externally to the manifold. Cut the tubing to a length to suit and attach the other end of the tubing to the gas supply. Internal tubing, caps, etc. are to be supplied by the Customer as required. Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 49: Appendix

    DRIVE Triple eccentric counterbalanced ball bearing drive TEMPERATURE Range 5°C above ambient to 60.0°C (Innova 4000) 5°C above ambient to 80.0°C (Innova 4080) Range with Cooling 5°C above coolant using cooling coil accessory (option) ± 0.1°C by use of PI microprocessor controller and pulse width...
  • Page 50 Voltage • 120V, 50/60 Hz • 220V, 50/60 Hz • 240V, 50/60 Hz VA Requirements 600 VA for Innova 4000 900 VA for Innova 4080 Universal power entry system adapts to US or International requirements. DIMENSIONS 21 inches (53.4 cm) Width 27½...

  • Page 51: Available Platforms

    Rack for 13 mm Tubes TTR-121 Rack for 20 mm Tubes TTR-122 Rack for 25 mm Tubes TTR-199 Adjustable Angle Slant Rack TTR-208 Rack for 30 mm Tubes* * used for 50 ml centrifuge tubes New Brunswick Scientific User’s Guide...

  • Page 52: Service Parts List

    Voltage Selector Switch P0400-4330 10 Amp Circuit Breaker P0400-3011 10 Amp Solid State Relay P0400-2751 Relay P0620-1381 500 Watt Heater (Innova 4000) P0620-1382 750 Watt Heater (Innova 4080) M1195-8001 RTD Assembly P0720-2024 Power Cord 120V 15 Amp P0720-2021 Power Cord 220V...

  • Page 53: Accessories

    Flat head screws of different lengths and thread pitch are used to secure the clamps. See the tables in Section 3.7 to identify the proper screws for your shaker application by reference to the head style. New Brunswick Scientific User’s Guide...
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  • Page 55: Drawings

    Control Schematic Figure 13: Control Schematic, Overview New Brunswick Scientific User’s Guide...
  • Page 56 Figure 14: Control Schematic, Quadrant A Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 57 Figure 15: Control Schematic, Quadrant B New Brunswick Scientific User’s Guide...
  • Page 58 Figure 16: Control Schematic, Quadrant C Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 59 Figure 17: Control Schematic, Quadrant D New Brunswick Scientific User’s Guide...

  • Page 60: List Of Illustrations

    Space Requirements 2- to 6-Liter Flask Clamp Installation Belt Replacement & Adjustment Motor Assembly Replacement Recorder Connector Cooling Coil Installation Cooling Coil Installation Control Board Replacement Gassing Manifold Kit Installation 13-17 Control Schematic 43-47 Innova 4000/4080 • M1192-0050 User’s Guide...

  • Page 61: Index

    Checking Setpoints, 18 Clamp Mounting Hardware, 41 Gassing Manifold Kit, 35, 41 Cleaning, 23 Gassing Manifold Option, 8 Products to avoid for, 23 Installing the, 35 Products to use for, 23 Construction, 38 Construction Features, 9 New Brunswick Scientific User’s Guide...

  • Page 62: Innova 4000/4080 • M1192

    Programmed Functions, 18 Temperature Offset Calibration, 20 Temperature Range, 19 Temperature Setpoint Setting the, 19 Quick Change Platform Option, 8, 14, 39 Test Tube Racks, 39 Installing the, 34 TIME Indicator Light, 7 Removing the, 34 Innova 4000/4080 • M1192-0050 User’s Guide...
  • Page 63 Total Running Time, 21 Voltage Selection, 5, 11, 24 Triple Eccentric Drive, 9 Voltage Selection Switch Location of, 5 Universal Power, 5 Unlimited Run, 17 WARNING Unpacking, 11 Symbol for, vii Warranty, ix Weight, 38 Vent, 21 New Brunswick Scientific User’s Guide...
  • Page 64 Innova 4000/4080 • M1192-0050 User’s Guide...

This manual is also suitable for:

Innova 4080

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