TELEVAC CC-10 Instrument Manual
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TELEVAC CC-10 Instrument Manual

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TELEVAC
THE FREDERICKS COMPANY
A DIVISION OF
2400 PHILMONT AVE.
HUNTINGDONVALLEY, PA 19006

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  • Page 1 TELEVAC THE FREDERICKS COMPANY A DIVISION OF 2400 PHILMONT AVE. HUNTINGDONVALLEY, PA 19006...

  • Page 2: Table Of Contents

    SECTION TITLE PAGE Introduction and Safety Instructions User Controls Specifications Operation Analog Output Digital Interface Maintenance I / O Connector Dimensions Error Message List Troubleshooting Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 1 of 40...

  • Page 3: Introduction And Safety Instructions

    RS485. Sensor Technology: The CC-10 uses two sensor types to seamlessly measure a pressure range of 12 decades. An crystal sensor is used to measure from atmospheric pressure to 10 Torr and a double inverted magnetron cold cathode is used...
  • Page 4 - personal safety, property damage or danger from electrical shock. Read these instructions carefully. In these instructions the word “product” refers to the CC-10 and all of its approved parts and accessories. NOTE: These instructions do not and cannot provide for every contingency that may arise in connection with the installation, operation, or maintenance of this product.
  • Page 5 Return the product to Televac for service and repair to ensure that safety features are maintained. Do not use this product if it has unauthorized modifications.

  • Page 6: User Controls

    2. Set point status indicator 3. High Voltage status indicator 4. Function key 5. Up key 6. Shift key 7. Enter key 8. I/O connector Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 5 of 40...
  • Page 7 CC-10 INSTRUMENT MANUAL Rear panel 1. Sensor access screws screws Sensor 1. Anti rotation slot 2. Anode pin 3. Crystal sensor pins 4. Ground pins Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 6 of 40...

  • Page 8: Specifications

    1.54 lbs. (NW25 model) 3.7” wide X 2/78” deep X 6.3” high (NW25 model) Size NOTE: Bake temperature: Max. 150° C (with electronics module removed). Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 7 of 40...

  • Page 9: Operation

    4.0 Operation Starting the measurement Connect D sub-connector to the instrument and supply power after installing CC-10 to the vacuum system and properly connecting necessary wires. When the power is supplied the unit runs an internal check program for several seconds then goes to measurement mode. Pressure display will appear on the display.

  • Page 10: Analog Output

    COMMUNICATION SET MODE ADDRESS PARITY RATE BAUD RATE STOP BIT FUNC CRYSTAL SENSOR PROPERTY SET MODE XXXX* YYYY* O6on *4 digit numbers specific to the sensor FUNC Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 9 of 40...
  • Page 11 Hysteresis The hysteresis characteristic is installed to prevent chattering of the relays. Therefore, there are some response differences near the set point. Pressure SP1H (Upper Threshold) Hysteresis SP1L (Lower Threshold) Setpoint Status Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 10 of 40...
  • Page 12 (2) When the unit travels through all modes by pushing [FUNC] key one after another. or (3) While in program mode and there is no operation for about 30 second. Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D...
  • Page 13 * If, instead, [FUNC] key is pushed the values are not registered and the unit moves to SP2L mode. Blink Torr FUNC Select SP1H Blink Blink Torr FUNC Select SP1H Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 12 of 40...
  • Page 14 Atmosphere pressure is much lower than 760 Torr. Note: The same adjustment can be triggered from I/O pin #14. See section 8. Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 13 of 40...
  • Page 15 01: Log output 02: Combined output 03: Output for the display unit DS-10. Torr The change of the setting should be made according to the following procedures. FUNC Select Output Mode Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 14 of 40...
  • Page 16 [↑] key then push [ENT] key to register the mode. The unit returns to Set Full Scale measure mode. Blink Torr FUNC Select Combined Mode For Output Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 15 of 40...
  • Page 17 If the Log output is selected and the width of one decade is set to 1.0(V), the range of the output voltage corresponding to the effective voltage of 1V to 10V is shown in the figure below. 1.0V/decade x 12 decade= 12V Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D...
  • Page 18 3(1) Set 10V = 10 Pa (Torr) Torr Torr 4(2) Set 10V = 10 Pa (Torr) Torr Torr 5(3) Set 10V = 10 Pa (Torr) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 17 of 40...
  • Page 19 [ENT] key to register the parameter. The unit returns to measure mode. Notes : Note that the numerical set values (for instance set point values) are not changed even if the unit is changed. Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 18 of 40...
  • Page 20 * If FUNC key is pushed instead of ENT key, the unit skips the rest of the communication setting and return to measure mode. Note that the settings are not stored. FUNC Display parity bit Blink FUNC Display stop Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 19 of 40...
  • Page 21 It is performed by entering two set of numbers into the electronics unit of CC-10. The numbers are printed on the label affixed to the sensor body. See the picture here.
  • Page 22 Pressure [Torr] Analog output voltage V is expressed as; V=0.5logP + (n-1.5) where P is pressure (Torr) and n is full scale set value (n= 7, 8, 9 or 10) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D...
  • Page 23 Pressure [Torr] Analog output voltage V is expressed as; V=logP + (10-n) where P is pressure (Torr) and n is full scale pressure value (n= 0, 1, 2 or 3) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D...
  • Page 24 Torr unit, V= (mantissa of the pressure/20) + (exponent of the pressure+15)/2 P = (2V – int (2V - int (2V) * antlog [int (2V)- 14] Torr (use X.1V w hen X.0 measured) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D...

  • Page 25: Digital Interface

    Read the set parameters of the specified unit W(w rite)command Write the set parameters of the specified unit C(control)command Control the specified unit S(status)command Read the status of the specified unit Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 24 of 40...
  • Page 26 :Mantissa of the high threshold :Sign of the high threshold 0=□- □ or 1=□ + □ Read SP2L, SP2H :Exponent of the high threshold Note: Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 25 of 40...
  • Page 27 A=1, BB is 00 to 03 for Torr and mbar unit, or is 02 to 05 for Pa unit 2000 combined output mode 3000 special mode for remote display unit Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 26 of 40...
  • Page 28 “003” Note: The setpoint value must be between 1.0E-9 and 9.9E3(Torr or mbar), or 1.0E-7 and 9.9E5(Pa) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 27 of 40...
  • Page 29 3. Command & response Response command mode Explanation Explanation data Trigger crystal gauge 0000 atmospheric pressure 0001 ErrA adjustment Trigger crystal gauge zero 0000 adjustment 0001 ErrV Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 28 of 40...
  • Page 30 0 = normal, 1 = CALE D : EE Erro 0 = normal, 1 = EE Erro Read unit model D010 CC-10 Read softw are version Vxxx X : integer Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 29 of 40...
  • Page 31 Host to gauge Address < STX> (HEX) Mode < CR> 0 to F Example code: 0X02 0X30 0X53 0X31 0X0D ASCii „ 0‟ „ S‟ „ 1‟ Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 30 of 40...

  • Page 32: Maintenance

    Slide the sensor toward the flange until all the pins come out of the socket. Then lift the sensor vertically from the plastic housing. lift slide NOTE: Bake temperature: Max. 150° C (with electronics module removed). Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 31 of 40...
  • Page 33 3. If the pins are firmly inserted put the plastic cover back on the housing and fix it with two screws. (if the pins are not fully inserted the cover cannot be shut completely.) Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com...
  • Page 34 ( the electrode assembly and the washer are magnetic. Keep them off the magnet so as not to be attracted by the magnet.) 7.4 Sensor Cleaning Polish the anode and the inner surface of the envelope with a fine emery paper. Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 33 of 40...
  • Page 35 4. Tighten the nut securely so that the O-ring has an enough seal force. Notes: Perform the zero and the atmosphere adjustment when new anode assembly is installed. Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 34 of 40...

  • Page 36: I / O Connector

    SP1 COM Set point 1 COM Set point 2 output Output Set point 3 output SP2, SP3 COM SP2, SP3 COM (Common) RS485+ Communication RS485- Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 35 of 40...
  • Page 37 OUTPUT CC-10 system +24V Momentary contact EXT Vcc over 300ms IN 1 Momentary contact over 300ms IN 2 IN 3 Relay Contact or Open Collector Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 36 of 40...

  • Page 38: Dimensions

    TELEVA CC-10 INSTRUMENT MANUAL 9.0 Dimensions 94 [m m ] N W 25 40φ Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 37 of 40...

  • Page 39: Error Message List

    Pressure display does not Crystal zero is Perform manual zero adjustment decrease under 7.5E-3 Torr shifted when the pressure is below 4E-5 Torr Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 38 of 40...
  • Page 40 For technical and applications assistance, please contact Televac 2400 Philmont Avenue Huntingdon Valley, PA 19006 Phone - (215) 947-2500 Fax – (215) 947-7464 Email: sales@televac.com www.televac.com Phone:(215) 947-2500 fax:(215) 947-7464 e-mail:sales@televac.com web site:www.televac.com CC-10 MANUAL REV D Page 39 of 40...

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