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Welding System
CUT 40 Air Start
User manual and information manual
PlasmaPart CUT 40 Air Start User Manual And Information Manual
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Contents
Table of Contents
Troubleshooting
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Table of Contents
Specification
Operating Safety
Declaration of Conformity
Portable Appliance Testing
Troubleshooting - Appendix
Electromagnetic Radiation
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PlasmaPart Limited Instructions © 2014
USER MANUAL AND INFORMATION
CUT 40 Air Start
INVERTER PLASMA CUTTER
Using a Trafimet S-45 Torch
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Summary of Contents for PlasmaPart CUT 40 Air Start
Page 1
PlasmaPart Limited Instructions © 2014 USER MANUAL AND INFORMATION CUT 40 Air Start INVERTER PLASMA CUTTER Using a Trafimet S-45 Torch...
Page 2
13 Amp fuse fitted. For cutting requirements above this amperage it is recommended that the machine is connected to a 16 Amp supply. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 3
2 metres away from working machines without the advice from a doctor of their system manufacturer’s recommendation. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 4: Specification
The CUT40 will be seriously damaged if it is connected to a 415V Three Phase supply. 1.8 Always stand the machine on a level surface to prevent the unit overturning. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 5: Operating Safety
60 PSI (4 bar, 0.4 MPa). Set up the air pressure on the CUT 40 unit. To do this set the current control to 20A and © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 6
The above sequence must be followed to ensure correct operation of the torch. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 7
Try carrying out further experiments adjusting current and speed to minimize dross and obtain a satisfactory result. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 8
CUT 40 plasma cutter for your own and others safety. If there is something you don’t understand please contact PlasmaPart Ltd. for clarification. We are here to help! © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 9: Declaration Of Conformity
Inspection and Testing of Electrical Equipment - by a person holding recoginised qualifications using calibrated test equipment as part of PlasmaPart Ltd. Pre- Despatch QA procedures. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 10: Troubleshooting - Appendix
PlasmaPart Limited Instructions © 2014 Troubleshooting – Appendix 1 PROBLEM POSSIBLE CAUSE SOLUTION Plasma arc will Unit not powered up Check mains supply, on/off switch is on not start Work clamp connection Check ground clamp has a good connection to the...
Page 11
PlasmaPart Limited Instructions © 2014 Troubleshooting - Appendix 2 PROBLEM POSSIBLE CAUSE SOLUTION Plasma arc Hand too tense, Hold the torch lightly against the material being cut, don't stops while inadvertently releasing the push down. Try and relax the hand.
Page 12
PlasmaPart Limited Instructions © 2014 Troubleshooting – Appendix 3 PROBLEM POSSIBLE CAUSE SOLUTION Insufficient cut Cutting speed too fast penetration Insufficient current Worn or damaged torch electrodes Beginning and Torch positioning Tilt the top of the torch towards the direction of travel as end of cut not you start the cut.
Page 13
Appendix 4 S-45 Torch Assembly Note: The Swirl Ring fits tightly to the nozzle and can easily be lost when the torch is dissembled. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 14
PlasmaPart Limited Instructions © 2014 Appendix 5 S-45 Air Pressure Setting © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 15
Check the mains plug and cable for cuts or burns before the power is turned on. Report any defects before using the machine Ensure colleagues are aware of how to deal with a person suffering from electric shock. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 16: Electromagnetic Radiation
Do not cut cable which has insulation, burning insulation could create noxious fumes. Keep the machine power cables and torch power connection away from the cutting area. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 17
2 metres of any operational welding or cutting equipment. A warning sign to this effect is included on entry doors to the welding/cutting area. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
Page 18
Even at a low pressures compressed air can be dangerous (even fatal) if it is introduced into any orifices of the body. © PlasmaPart Limited 2014 no part of these instructions may be reproduced without prior written consent from PlasmaPart Limited...
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