Do you have a question about the G22 A/E and is the answer not in the manual?
Questions and answers
Marius Klaasen
May 21, 2025
Routine maintenance
1 comments:
Mr. Anderson
May 24, 2025
The routine maintenance schedule for the Yamaha G22 A/E (both gas and electric models) includes the following tasks:
Daily or Before Each Use: - Check battery electrolyte levels (Electric model). - Check fuel level (Gas model). - Check tire pressure and condition. - Inspect for loose or damaged parts. - Check brake operation.
Weekly: - Check and clean battery terminals (Electric model). - Inspect and clean air filter element (Gas model). - Check engine oil level (Gas model).
Monthly or Every 30 Hours of Operation: - Inspect and tighten all hardware. - Grease front suspension and steering components. - Check and adjust brakes. - Inspect drive belt (Gas model). - Check battery cable connections (Electric model).
Every 3 Months or 100 Hours: - Replace engine oil (Gas model). - Clean or replace air filter (Gas model). - Inspect spark plug (Gas model). - Equalize battery charge (Electric model).
Every 6 Months or 300 Hours: - Replace spark plug (Gas model). - Check and clean cooling fins (Gas model). - Inspect motor brushes (Electric model). - Check and top off differential oil. - Inspect charger and charging cord (Electric model).
Annually or 600 Hours: - Replace fuel filter (Gas model). - Flush and replace brake fluid. - Inspect electrical system (Electric model). - Replace air filter (if not done earlier) (Gas model).
Following this schedule helps ensure optimal performance and longevity of the Yamaha G22 A/E.
This answer is automatically generated
Mike Joyce
April 13, 2025
I have 1996 Yamaha G22E with 48 volt motor (PN DL4-4002). When I went to upgrade to lithium battery i realized 6 12volt batteries had been installed (72 volts). Should I use 48 or 72 volt lithium battery?
1 comments:
Mr. Anderson
April 13, 2025
You should use a 48-volt lithium battery for a 1996 Yamaha G22E with a 48-volt motor. The motor and controller are designed to operate at 48 volts. Using a 72-volt battery can damage the motor, controller, and other electrical components due to overvoltage. It may also void warranties and create safety risks. If you want more speed or power, consider upgrading the motor and controller to match the higher voltage, but for stock components, stay with 48 volts.
This answer is automatically generated
Bob schell
March 17, 2025
Where is the fuse panel on 2003 Yamaha G22
1 comments:
Mr. Anderson
May 14, 2025
On a 2003 Yamaha G22 golf cart, the fuse panel is typically located under the seat or inside the battery compartment area. To access it:
1. Lift the seat to expose the battery compartment. 2. Look for a small plastic fuse holder or a fuse block mounted near the controller or wiring harness. 3. It may be attached to the frame or side panel within the battery area.
Always disconnect the battery before inspecting or replacing fuses.
This answer is automatically generated
Patricia Farber
March 11, 2025
Diagram on how to change the differential oil in a yamaha
g 22E golf cart
1 comments:
Mr. Anderson
March 11, 2025
To change the differential oil in a Yamaha G22 A/E golf cart, follow these steps:
1. Park the Golf Cart: - Ensure the cart is on a flat surface. - Engage the parking brake.
2. Locate the Differential: - The differential is at the rear axle of the golf cart.
3. Drain the Old Oil: - Place the oil catch pan under the differential. - Remove the drain plug at the bottom of the differential using a socket wrench. - Let the old oil drain completely.
4. Inspect and Clean: - Check for metal debris in the oil (this may indicate wear). - Wipe the drain plug and sealing area with a clean rag.
5. Refill with New Oil: - Reinstall the drain plug securely. - Remove the fill plug (located on the side of the differential). - Use a funnel to pour in new gear oil until it reaches the fill hole level.
6. Secure the Fill Plug: - Reinstall and tighten the fill plug.
7. Check for Leaks: - Wipe the area clean and check for any leaks.
8. Test Drive: - Drive the cart for a short distance. - Recheck the oil level and top off if needed.
### Maintenance Tips: - Change the differential oil every 2-3 years or as recommended by the manufacturer. - Always use the correct type of gear oil.
This ensures smooth operation and extends the differential's lifespan.
This answer is automatically generated
Von Jeffers
March 1, 2025
We need a turn signal amber cover replaced 2006 Yamaha G22A
1 comments:
Mr. Anderson
March 1, 2025
To replace the turn signal amber cover on a 2006 Yamaha G22A golf cart, follow these steps:
1. Turn Off the Power – Ensure the golf cart is turned off and the key is removed for safety.
2. Locate the Turn Signal Cover – Identify the amber turn signal cover on the front or rear light assembly.
3. Remove Screws or Clips – Use a screwdriver to remove any screws securing the cover. If there are plastic clips, gently pry them off using a flathead screwdriver.
4. Detach the Amber Cover – Carefully pull off the old amber cover. If it is stuck, gently wiggle it to loosen.
5. Clean the Surface – Wipe the area around the light fixture to remove dirt or debris before installing the new cover.
6. Install the New Cover – Align the replacement amber cover with the light assembly and secure it in place.
7. Reattach Screws or Clips – Tighten the screws or snap any clips back into position to hold the cover securely.
8. Test the Turn Signal – Turn on the golf cart and activate the turn signal to ensure the light works properly.
If the cover is cracked or damaged, ensure you purchase the correct replacement part for the Yamaha G22A model.
This answer is automatically generated
John
July 15, 2025
Batteries not charging
Emma Garcia
July 8, 2025
Hi,
I have a 2003 Yamaha G22
What battery type does it take?
Thank you
Need help?
Do you have a question about the G22 A/E and is the answer not in the manual?
Questions and answers
Routine maintenance
The routine maintenance schedule for the Yamaha G22 A/E (both gas and electric models) includes the following tasks:
Daily or Before Each Use:
- Check battery electrolyte levels (Electric model).
- Check fuel level (Gas model).
- Check tire pressure and condition.
- Inspect for loose or damaged parts.
- Check brake operation.
Weekly:
- Check and clean battery terminals (Electric model).
- Inspect and clean air filter element (Gas model).
- Check engine oil level (Gas model).
Monthly or Every 30 Hours of Operation:
- Inspect and tighten all hardware.
- Grease front suspension and steering components.
- Check and adjust brakes.
- Inspect drive belt (Gas model).
- Check battery cable connections (Electric model).
Every 3 Months or 100 Hours:
- Replace engine oil (Gas model).
- Clean or replace air filter (Gas model).
- Inspect spark plug (Gas model).
- Equalize battery charge (Electric model).
Every 6 Months or 300 Hours:
- Replace spark plug (Gas model).
- Check and clean cooling fins (Gas model).
- Inspect motor brushes (Electric model).
- Check and top off differential oil.
- Inspect charger and charging cord (Electric model).
Annually or 600 Hours:
- Replace fuel filter (Gas model).
- Flush and replace brake fluid.
- Inspect electrical system (Electric model).
- Replace air filter (if not done earlier) (Gas model).
Following this schedule helps ensure optimal performance and longevity of the Yamaha G22 A/E.
This answer is automatically generated
I have 1996 Yamaha G22E with 48 volt motor (PN DL4-4002). When I went to upgrade to lithium battery i realized 6 12volt batteries had been installed (72 volts). Should I use 48 or 72 volt lithium battery?
You should use a 48-volt lithium battery for a 1996 Yamaha G22E with a 48-volt motor. The motor and controller are designed to operate at 48 volts. Using a 72-volt battery can damage the motor, controller, and other electrical components due to overvoltage. It may also void warranties and create safety risks. If you want more speed or power, consider upgrading the motor and controller to match the higher voltage, but for stock components, stay with 48 volts.
This answer is automatically generated
Where is the fuse panel on 2003 Yamaha G22
On a 2003 Yamaha G22 golf cart, the fuse panel is typically located under the seat or inside the battery compartment area. To access it:
1. Lift the seat to expose the battery compartment.
2. Look for a small plastic fuse holder or a fuse block mounted near the controller or wiring harness.
3. It may be attached to the frame or side panel within the battery area.
Always disconnect the battery before inspecting or replacing fuses.
This answer is automatically generated
Diagram on how to change the differential oil in a yamaha g 22E golf cart
To change the differential oil in a Yamaha G22 A/E golf cart, follow these steps:
### Tools & Materials Needed:
- Socket wrench set
- Oil catch pan
- Clean rags
- Funnel
- Gear oil (SAE 80W-90 recommended)
### Step-by-Step Process:
1. Park the Golf Cart:
- Ensure the cart is on a flat surface.
- Engage the parking brake.
2. Locate the Differential:
- The differential is at the rear axle of the golf cart.
3. Drain the Old Oil:
- Place the oil catch pan under the differential.
- Remove the drain plug at the bottom of the differential using a socket wrench.
- Let the old oil drain completely.
4. Inspect and Clean:
- Check for metal debris in the oil (this may indicate wear).
- Wipe the drain plug and sealing area with a clean rag.
5. Refill with New Oil:
- Reinstall the drain plug securely.
- Remove the fill plug (located on the side of the differential).
- Use a funnel to pour in new gear oil until it reaches the fill hole level.
6. Secure the Fill Plug:
- Reinstall and tighten the fill plug.
7. Check for Leaks:
- Wipe the area clean and check for any leaks.
8. Test Drive:
- Drive the cart for a short distance.
- Recheck the oil level and top off if needed.
### Maintenance Tips:
- Change the differential oil every 2-3 years or as recommended by the manufacturer.
- Always use the correct type of gear oil.
This ensures smooth operation and extends the differential's lifespan.
This answer is automatically generated
We need a turn signal amber cover replaced 2006 Yamaha G22A
To replace the turn signal amber cover on a 2006 Yamaha G22A golf cart, follow these steps:
1. Turn Off the Power – Ensure the golf cart is turned off and the key is removed for safety.
2. Locate the Turn Signal Cover – Identify the amber turn signal cover on the front or rear light assembly.
3. Remove Screws or Clips – Use a screwdriver to remove any screws securing the cover. If there are plastic clips, gently pry them off using a flathead screwdriver.
4. Detach the Amber Cover – Carefully pull off the old amber cover. If it is stuck, gently wiggle it to loosen.
5. Clean the Surface – Wipe the area around the light fixture to remove dirt or debris before installing the new cover.
6. Install the New Cover – Align the replacement amber cover with the light assembly and secure it in place.
7. Reattach Screws or Clips – Tighten the screws or snap any clips back into position to hold the cover securely.
8. Test the Turn Signal – Turn on the golf cart and activate the turn signal to ensure the light works properly.
If the cover is cracked or damaged, ensure you purchase the correct replacement part for the Yamaha G22A model.
This answer is automatically generated
Batteries not charging
Hi, I have a 2003 Yamaha G22 What battery type does it take? Thank you
where is the reset button in g22 electric