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ADLEEPOWER INSTRUCTION MANUAL GENERAL-PURPOSE INVERTER MS2-102 ~ MS2-137 THANK YOU VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER MS SERIES. PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER.
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PREFACE This general-purpose inverter made by ADLEE Powertronic., Ltd. Read this instruction manual throughly before operation. This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC drives.
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RECEIVING CAUTION * Do not install or operate the driver which is damaged or has missing parts. Failure to observe this caution may result in personal injury or equipment damage. INSTALLATION CAUTION * Lift the cabinet by the base. When moving the unit, never lift by the front cover.
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CAUTION * Verify that the driver rated voltage coincides with the AC power supply voltage. Failure to observe this caution can result in personal injury or a fire. * Do not perform a withstand voltage test of the driver. It may cause semi-conductor elements to be damaged. * To connect a braking resistor, follow in APPENDIX A.
CAUTION * Since it is easy to change. operation speed from low to high speed, verify the safe working range of the motor and machine before op- eration. Failure to observe this caution can result in personal injury and machine damage. * Do not change signals during operation.
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CAUTION * The control PC board employs CMOS ICs. Do not touch the CMOS elements by hand. They are easily damaged by static electricity. * Do not connect or disconnect wires or connectors while power is applied to the circuit. Failure to observe this caution can result in personal injury.
1. RECEIVING This MS series AC drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC drive, please check for the following : (1) No damage is found on each product after shipping. (2) The product is as ordered (check the nameplate, voltage and fre- quency).
4. INSTALLATION Inadequate environment around installation site and installation surface can result in damage to the inverter. Before operating the MS series inverter, please check the following points : (1) Avoid high temperature, high humidity, easy-to-dew ambient envi- ronment. Don’ t expose to dust or dirt, corrosive gas, and coolant mist, and direct sunlight.
5. DESCRIPTION OF TERMINALS (1) Main circuit connection diagram L1 L2 Ω GROUND External braking resistor POWER MOTOR Refer to the appendix A SOURCE Main circuit terminal Symbol Description Terminal name Ground Ground(Earth) Terminal (L1,L2) Single Phase 220VAC± 10% Connect power supply 110VAC±...
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(2) Control circuit terminal MA CF3 MC A/B C VCC FA1 GNDFWDREV FT1 FT2 MT COM Fault Relay Contact rating 1A 240VAC 1A 30VDC...
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Running relay terminal Symbol Terminal name Description Running signal A Running contact (normal open) Running signal B / multi- Running contact (normal close) / 5-8th function terminal speed terminal Running signal C Running contact (common) Alarm terminal Symbol Terminal name Description Fault alarm contact A(normal open) / Alarm output B...
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3-1 Jumper setup 1. JP1 : VR on panel / VR on F306 VR on panel VR on F306 2. S1 : MB / CF3 selection 2 and 3 short CF3→ 1 and 2 short CF3 → Running relay MB 5-8th speed terminal (Refer Example 05) 3.
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(4) WIRING 4-1 Wiring of main circuit THRY Filter 4-2 Wiring equipments Select the wiring equipment and wiring size, refer to the table below. 1. On the input power side, a molded case circuit breaker (MCCB) to protect inverter primary wiring should be installed. 2.
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4-3 Surge absorber In order to prevent malfunction, provide the surge absorber on the coils of the electromagnetic contactors, relays and other devices which are to be used adjacent of the inverter. 4-4 Cable size and length If the inverter is connected to a distant motor (especially when low frequency is output), motor torque decreases because of voltage drop in the cable.
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B. Control signal circuit 1. Separate the power cables of main circuit etc. from the control cables of the sequence and analog signals by passing the cables through the different ducts. 2. Use twisted pair shielded wire for control signal and connect the shield to earth terminal at on end, COMMON terminal of control board.
6. DIGITAL OPERATION PANEL LED Operating MS2- Model Indication Indication Digital Indication FUNC CHARGE LED Operating Indication F306 PROG STOP Digital Indication REMOTE CONTROL FUNC STOP Operation key Key function Description FWD RUN Forward run Commands forward run REV RUN Reverse run Commands reverse run Cursor...
7. FUNCTIONS DESCRIPTION DISPLAY FUNCTION DEFAULT VALUE CODE 60.0HZ CD00 First speed setting ☆ 50.0HZ CD01 Parameter lock CD02 Acceleration time 1 10.0Sec CD03 Deceleration time 1 10.0Sec CD04 Jogging frequency 5.0HZ CD05 Start frequency 0.5HZ CD06 Jog mode 120.0 CD07 Analog output gain ☆...
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ADJUST USER UNIT REMARK RANGE SETTING 60HZ region 0.0 ~ 1200HZ 0.1HZ 50HZ region 0 or 1 0 = lock 1 = Unlock 0.1 ~ 6000.0Sec 0.1Sec 0.1 ~ 6000.0Sec 0.1Sec 0.0 ~ 1200HZ 0.1HZ 0.5 ~ 30.0HZ 0.1HZ 0 or 1 0 = Normal 1 = Jog 60HZ region 30.0 ~ 1200HZ...
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DISPLAY FUNCTION DEFAULT VALUE CODE CD18 V/F pattern setting CD19 DC braking time 1.0Sec CD20 DC braking power CD21 Torque boost 0.0% CD22 Second speed setting 20.0HZ CD23 Third speed setting 30.0HZ CD24 Fourth speed setting 40.0HZ CD25 Acceleration time 2 10.0Sec CD26 Deceleration time 2...
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DISPLAY FUNCTION DEFAULT VALUE CODE CD38 Errors record 2 NONE CD39 Errors record 3 NONE CD40 Clear errors record CD41 HZ / RPM Display CD42 FT1 Multi-Function Terminal 1 CD43 FT2 Multi-Function Terminal 2 CD44 FA1 Free Analog Terminal 1 CD45 Reserved CD46...
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ADJUST USER UNIT R E M A R K RANGE SETTING 0 or 1 1 = Clear 0 ~ 1 0 = HZ Display 1 = RPM Display 0 ~ 15 0 ~ 15 0 ~ 15 0.0 ~ 1200HZ 0.1HZ 0.0 ~ 1200HZ 0.1HZ...
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ADJUST USER UNIT REMARK RANGE SETTING 0 ~ 15Hr hr.min 0 ~ 15Hr hr.min 0 ~ 15Hr hr.min 0 ~ 15Hr hr.min 0 or 1 1 ~ 255 0 ~ 3 0 ~ 3 0 ~ 7...
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Communication address description CODE FUNCTION DEFAULT VALUE Speed command for RS485 Frequency data output for RS485 Reserved Fault code for RS485...
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ADJUST USER UNIT REMARK RANGE SETTING 0 ~4 0.1HZ...
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7-1. Function setting Before starting test run, check carefully the following points : (1) Be sure to connect the power supply to L1, L2 (input terminals) and the motor to U.V.W. (output terminals). (Wrong connections will damage the inverter.) (2) Check that the input power supply coincide with input voltage and input phase of the inverter.
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Operating 1-1. Pannel Action : (a) Press for forward / reverse operation. Speed : (a) Using to change motor speed with 1HZ increment step. or to select the digit for quick setting and confirm by PROG Standby : (a) Press back to standby mode after trip or function STOP setting mode.
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Setting Range 0.0 ~ 1200HZ First speed setting 60HZ region 60.0HZ CD00 50HZ region 50.0HZ Press key for increase or decrease the speed. Press key to select the digit for quick setting. Press to save the setting value. PROG Parameter lock Setting Range 0 or 1 Default value...
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Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec Default value 10.0Sec CD03 CD03 value corresponds to the 60HZ time of deceleration from 50/60HZ to 0. 6000 TIME(Sec) Jogging frequency Setting Range 0.0 ~ 1200HZ Default value 5.0HZ CD04 1200HZ Use terminal control refer to CD12 and CD42 setting, keyboard control refer to CD06.
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Jog mode Setting Range 0 or 1 Default value CD06 0 : Normal 1 : Jog Mode 1. Set jogging operation from key panel & LED blinking in JOG mode. Note : Refer to CD12 & CD42 for using jog mode by terminal control. Setting Range 30.0 ~ 1200HZ Frequency meter...
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Analog / Digital Setting Range 0 or 1 frequency input Default value CD10 0 : Operation frequency change by using key and confirm by PROG 1 : Operation frequency depends on the analog of the knob. Note : Using key to change motor speed when CD01=1, the OPE3 warning message will be indicated.
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Source operation command Setting Range 0 ~ 2 Default value CD13 0 : Normal 1 : F306 2 : RS485 communication Note : After finished this parameter setting, please repower “ON”. Maximum Setting Range 0.5 ~ 1200HZ frequency limit 60HZ region 120.0HZ CD14 50HZ region...
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Frequency display Setting Range 0.1 ~ 500.0 scale 60HZ region CD16 50HZ region 30.0 Use the following equation to calculate the mechanical shaft speed in rpm. RPM = HZ Scale setting × When RPM > 9999 display for over range warning in this condition.
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Constant power setting range 100% 25HZ 400HZ Constant torque V/F pattern setting Setting Range 0 ~ 2 Default value CD18 0 = Constant torque curve Volt 100% 1 = Reduce torque curve F 2 = Reduce torque curve F 1200(Hz) DC braking time Setting Range 0.0 ~ 25.0Sec...
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DC braking power Setting Range 0 ~ 250 Default value CD20 (HZ) CD20 setting DC voltage gain various braking DC Voltage power. 25sec Torque boost Setting Range 0.0 ~ 25.0% Default value 0.0% CD21 Torque boosting is used to compensate the torque lost due to stator resistance.
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Fourth speed setting Setting Range 0.0 ~ 1200HZ Default value 40.0HZ CD24 Terminal Operation Signal order CF1 CF2 Terminal CF1 Terminal CF2 SPEED SPEED - 1 OFF OFF Output frequency SPEED - 2 ON Speed 1 Speed 1 SPEED - 3 OFF ON Speed 2 Speed 4 Speed 3...
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Carrier frequency Setting Range 1.0 ~ 16.0K Default value 16.0K CD27 Increase the carrier frequency would reduce motor noise but efficiency might be decreased. Reduce the carrier frequency would increase noise and reduce motor current, and gain better efficiency. current current Low carrier frequency High carrier frequency...
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Frequency jump 2 Setting Range 0.0 ~ 1200HZ Default value 0.0HZ CD30 Frequency jump 3 Setting Range 0.0 ~ 1200HZ Default value 0.0HZ CD31 JUMP 1 JUMP 3 JUMP 2 Speed command Jump range Setting Range 0.5 ~ 3.0HZ Default value 0.5HZ CD32 Speed command...
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Frequency Setting Range 0.0 ~ 1200HZ reference bias Default value CD33 Move Frequency bias with 100% same gradient. Frequency in the range of “-” bias, motor is stop. +Bias Analog input -Bias Freq. ref. bias direction Setting Range 0 or 1 Default value CD34 0 = Positive...
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200% (HZ) 100% Vmax Analog input The latest error record CD36 Error record 1 CD37 Error record 2 CD38 Error record 3 CD39 Errors record flow-chart when Error occur. The new content will shift the other contents to one higher CD code and the highest one will be dropped.
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Clear errors record Setting Range 0 or 1 Default value CD40 Set CD40=1 and clear CD36 ~ CD39 Error record the contents in PROG CD36 ~ CD39 are NONE “ “ HZ/RPM Display Setting Range 0 ~ 1 Default value CD41 0 = HZ Display 1 = RPM Display...
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Note : 1. Set jumper J4 and J5 to appropriate location before using FT1/FT2 functions. 2. To operate at 8 speeds function, all FT1/FT2/CF3 terminals set as FT1=CF1, FT2=CF2 and CF3=CF3. 3 - WIRE CIRCUIT CONNECTION DIAGRAM (terminal latch function) FWD(REV) COMMAND CD42=5 STOP COMMAND...
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Free analog terminal 1 Setting Range 0 ~ 15 Default value CD44 Setting Range Function Min-------Max ---------- ---------- Acceleration time 1 0 ~ CD02 Content Deceleration time 1 0 ~ CD03 Content Acceleration time 2 0 ~ CD25 Content Deceleration time 2 0 ~ CD26 Content Boost setting 0.0 ~ 25%...
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SPEED CF3 CF2 CF1 5th speed setting 1th speed setting OFF OFF OFF CD47 2th speed setting OFF OFF ON 3th speed setting OFF ON 6th speed setting 4th speed setting OFF ON CD48 5th speed setting ON OFF OFF 6th speed setting ON OFF ON 7th speed setting 7th speed setting...
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Setting Range F50.0 / F60.0 Version selector 60HZ region F60.0 CD52 50HZ region F50.0 Select function CD52, then use UP/Down key to select F50.0/F60.0 Version. Press to save it. System will return to the factory set- PROG ting and go into standby mode. S curve Setting Range 0 ~ 10...
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4 ~ 20 mA speed command Setting Range 0 ~ 3 Default value CD54 Set FA1 for current signal (4 ~ 20mA). This function only effects in CD44=8,9,10,13 0 : NO current signal application 1 : Current signal in terminal FA1 Fmax 2~3 : Reserved Fmin...
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2nd Maximum Setting Range 25.0 ~ 1200HZ Voltage frequency Default value 60.0HZ CD56 Set CD42(CD43)=7 define FT1(FT2) terminal for hardware V/F curve switcher. Open : select the 1st V/F curve preset in CD17 Close : select the 2nd V/F curve preset in CD56 100% 1 V/F 2 V/F...
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CD58 Auto running mode Speed with timing control disable Sequence running then constant speed running Sequence running then stop and repeat from 1st step for cycling Sequence running then stop and repeat from 1st step in reversed direction for cycling Sequence running, and repeat for cycling Sequence running then perform reverse direction and repeat for cycling Sequence running then stop...
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1st step timer Setting Range 0 ~ 15 Hr Default value 0.01 Hr.min CD59 Setting running time for 1th speed.(CD47) 2st step timer Setting Range 0 ~ 15Hr Default value 0.00Hr.min CD60 Setting running time for 2th speed.(CD48) 3st step timer Setting Range 0 ~ 15Hr Default value...
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Timer unit selector Setting Range 0 ~ 1 Default value CD64 0 : hr.min 1 : min.sec Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as needs separately. Note 2 : In RS485 communication input, CD59~CD63 need to tranfer minimum unit.
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Transmission fault Setting Range 0 ~ 3 treatment Default Value CD76 0 : Alarm and keep operation. 1 : Alarm and decelerate to stop. 2 : Alarm and free to stop. 3 : No alarm and keep operation. Communicator Setting Range 0 ~ 7 protocol Default Value...
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B. Communication protocol Data contents are in hexadecimal with postive and negative format. 1. RTU Start A silent interval of more than 10ms Address 8-bit address Function 8-bit command Data (n-1) Contents of data : n*8-bit data, n 16 ≦ Data 0 CRC CHK Low Check sum (CRCL)
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C. ASCII code description Character "0" "1" "2" "3" "4" "5" "6" "7" ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Character "8" "9" "A" "B" "C" "D" "E" "F" ASCII code 38H 39H 41H 42H 43H 44H 45H 46H D.
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Example : Read two parameters of AC drive address 52(34H) from CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H). 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function Quantity of data D3 Start address (H) (count by byte) D4 Start address (L) D4 CD22 content (H) D5 # of data (H)
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Computer command message AC drive response message # of data '0' CD23 content '0' # of data '2' CD23 content 'B' count by word '2' CD23 content 'B' CD23 content '8' D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC HI LRC HI END HI...
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Note 3 : Processing decimal number Using following methods to process if the minimum parameter value is decimal number. Minimum unit by 1 decimal number : The original value times 10 to be a new number. Minimum unit by 2 decimal number : The original value times 100 to be a new number.
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Computer write CD00 content (60.00HZ) to inverter address=52 1. RTU Computer command message CRCL CRCH AC drive response message CRCL CRCH 2. ASCII Computer command message AC drive response message Address '3' Address '3' Address '4' Address '4' Function '0' Function '0' Function '6' Function '6'...
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Computer command message inverter address=52 foward run at 60.00HZ 1. RTU Step 1. Write CD00=60.00HZ (6000=1770H) to AC drive address=52 Computer command message CRCL CRCH AC drive response message CRCL CRCH Step 2. Write address 100 (64H)=1 Computer command message CRCL CRCH AC drive response message...
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Computer command message AC drive response message Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' Number of parameter '0' CD79 content '1' CD79 content '1' CD79 content '7' CD79 content '7'...
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Computer command message AC drive response message CD31 content '0' CD31 content '0' CD31 content '1' CD31 content '1' D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO...
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Ex. Write data data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive address 52(34H) 1. RTU Computer command message AC drive response message D1 Address D1 Address D2 Function D2 Function D3 Data 1 D3 Data 1 D4 Data 2 D4 Data 2 D5 Data 3...
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Computer command message AC drive response message D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI END HI END LO END LO CRC(Cyclical Redundancy Check) is calculated by the following steps: Step 1.
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E. Communication error respond Once communication error happened, inverter will respond “Function code and 80H” and communication error code to master system. Communication error code definition Error code Description Function code error, only 03/06/08 available Illegal data value (data value outside limit value) Illegal data address (data address is not available) Illegal operation command Check sum error...
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2. ASCII Start code Address (01) Function code & 80H (86) Error code (02) LRC (77) End code H End code L Ex. Write CD00=1500HZ(3A98H), but maximum value of CD00 is 1200HZ. 1. RTU Computer command message CRCL CRCH AC drive response message CRCL(C3H) CRCH(A1H)
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2. ASCII Computer command message AC drive response message Address '0' Address '0' Address '1' Address '1' Function '0' Function '8' Function '6' Function '6' Address content '0' Error code '0' Address content '0' Error code '2' Address content '0' LRC HI '7' Address content '0' LRC LO '7'...
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Communication address description Speed command of RS485 Setting Range 0 ~ 4 Default Value 0 : Normal 1 : Forward run 2 : Reverse run 3 : Stop 4 : Fail mode reset Note : 1.Fail mode reset by writting address 100 content=4. It will fall into EEP1 error mode if any operation command is set before reset the fail mode.
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Fault code for RS485 Using 03H function to read address 103(67H) content to know the cause of fault if fault occurred. 01H : EP0 02H : PF01 03H : PF02 04H : PF03 05H : PF04 07H : OH 08H : OL 09H : EEP1 0AH : EEP2 31H : OPE1...
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7-2. Operation key-in sequence EXAMPLE : CHANGE acceleration time Setting Display Description sequence indicator In waiting mode, the display is blinking Enter function mode FUNC Select function number 1 (parameter lock) Press "FUNC" again to change the parameter value FUNC Enable to change parameter Press "PROG"...
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CHANGE maximum frequency limit Setting Display Description sequence indicator Enter function mode FUNC Increase the value to 4 Select the second digit Increase the value to 1 Press "FUNC" again to change the Maximum FUNC frequency limit Select the second digit Decrease the value to 90HZ Press "PROG"...
8. DISPLAY ERROR CODES A. Inverter self-checking errors Internal protection Noise protection. Self test failure protection Program check sum error EEPROM access error EEP1 EEPROM check-sum error EEP2 Power device failure 1 PF01 Power device failure during acceleration Power device failure 2 PF02 Power device failure during constant frequency...
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Power device failure 3 PF03 Power device failure during deceleration (stopping) Power device failure 4 PF04 Power device failure during stand-by B. Operation errors Parameter Locked OPE1 To change the contents of CD02~CD52 set CD01=press first PROG FWD or REV only OPE2 Motor direction limiter.
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Terminal command only OPE4 Accept run command from control terminalonly. Not operation panel. See function description CD12 Over range error OPE5 Operating error message ~ over range. Logic error warning OPE6 Logic error when setting. EXAMPLE : Setting F-min > F-max will result an error. Only changed in standby OPE7 The parameter can only be changed in standby mode.
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Communication error OPE9 Over heat Over temperature for external indicator. Refer to CD42(FT1) or CD43(FT2). Over load...
9. PRECAUTIONS 9-1 Prior to maintenance, check the following : (1) Before maintenance, be sure to turn the power off and wait until the LED digits vanish in the display. However, approx. 50 VDC still remains immediately after the display disappears, so wait a little bit longer.
10. TROUBLESHOOTING Cause of fault message Display symbol Check point Suggested remedy contents Review the power system. Discharge LED Turned on or Replace No display Check that MCCB has been extinguished MCCB turned on or no poor contact. Increase the acceleration The acceleration time is too short.
EXAMPLE 04 : Auto multi-speed and time programing DESCRIPTION : Speed :CD47=80 (High speed) Speed:CD48=12 (Low speed) Time:CD59=1.25 Time:CD60=0.18 5th SPEED (80HZ) 6th SPEED (12HZ) START STOP 1Hr 25min 18min CD58 Auto running mode Speed with timing control disable Sequence running then constant speed running Sequence running then stop and repeat from 1st step for cycling Sequence running then stop and repeat from 1st step in reversed direction for cycling...
13. APPENDIX A. Option braking resistor Part no : E-MSAA-008000 Ω Specification : 60 Remove build-in dynamic brake resistor. Connect a larger capacity resistor, the value should be greater than the table below : Unit : Ohm Model...
C. Remote operator UNIT : M/M A-0000-F306G3 F306 Remote operator E-WIAA-G5R001 1 meter extension cable E-WIAA-G5R003 3 meter extension cable E-WIAA-G5R005 5 meter extension cable...
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INSTRUCTION MANUAL PART NO : E-PHAA-EMSA02 Model : MS series DEC. 2007 1 edition ADLEEPOWER SERVICE OFFICE FREQUNCY INVERTER MOTOR DRIVES Guang Dong (China) Taiwan Tel No : 86-757-26656498 Tel No : 886-4-25622651 Fax No : 86-757-26658515 Fax No : 886-4-25628289 E-mail : webmaster@adlee.com Wu Han (China) Tel No : 86-27-59322991...
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