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sinercom LION100K User Manual

Lion series dsp controlled ups 100-120 kva 3 phase in - 3 phase out
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LION SERIES
DSP Controlled UPS
100-120 kVA
3 Phase In - 3 Phase Out
Sinercom srl
Headquarter: Via G. Cappalonga 9/A- 00043 Ciampino (Rm) (Italy)
tel. +39.06.79800323 fax +39.06.79814644
Factory: Via Cascina Secchi 247/4b - 24040 Isso (BG)
tel. +39.0363.938231 fax +39.0363.998235

USER MANUAL

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  • Page 1: User Manual

    LION SERIES DSP Controlled UPS 100-120 kVA 3 Phase In - 3 Phase Out Sinercom srl Headquarter: Via G. Cappalonga 9/A- 00043 Ciampino (Rm) (Italy) tel. +39.06.79800323 fax +39.06.79814644 Factory: Via Cascina Secchi 247/4b - 24040 Isso (BG) tel. +39.0363.938231 fax +39.0363.998235...

  • Page 3: Table Of Contents

    CONTENTS GENERAL DESCRIPTION ..................3 1.1 Introduction ....................... 3 1.2 Design Concept ....................5 1.2.1 Description of Blocks ................6 1.2.2 Operating Conditions of UPS………………………………………………...6 1.3 Front view of UPS Conditions of ups ..............7 1.4 Technical Specifications ..................8 UPS INSTALLATION ....................
  • Page 4 IV. OPERATING INSTRUCTIONS ................34 4.1 Introduction ......................34 4.2 Operating ups in online mode ................34 4.2.1 Starting ups from a completely shut down position ........34 4.2.2 Shutting down the ups ................34 4.2.3 Switching the UPS from a normal operation to maintenance bypass condition ..........
  • Page 5 SAFETY IMPORTANT NOTICES 1. Read instructions carefully before installing and starting the UPS. 2. All warnings in the manual should be adhered to. 3. All operating instructions should be followed. 4. The unit should be supplied by a grounded outlet. Do not operate the unit without a ground source. 5.

  • Page 6: General Description

    UPS’s manufactured with the latest IGBT and PWM technology, to produce an uninterruptible, fully DSP (Digital Signal Processor) controlled pure sine wave output to critical loads. SINERCOM LION Series units are 3-phase in/3-phase out devices, and they are installed between a three phase critical load, and a 3-phase+N mains supply The advantages of using LION UPS: ...
  • Page 7 Basic Features: PWM and IGBT technology   Pure sinusoidal output wave form and true on-line topology High input power factor (IGBT rectifier), Input current limiting  Low input current THD (IGBT rectifier)  Low output voltage THD  High AC/AC and DC/AC efficiency (up to 94%) ...

  • Page 8: Design Concept

    1.2 Design Concept Maintenance Bypass Switch (F4-F5-F6) Static Bypass 3 PHASE 3 PHASE AC Output ̃ MAINS I/P ̃ (F1-F2-F3) (F7-F8-F9) Inverter Rectifier / Charger (F10-F11-F12) Battery (Dual Polarity) S1 (F1-F2-F3) : Rectifier Input Switch / Fuse S2 (F4-F5-F6) : Bypass Input Switch / Fuse : Maintenance Bypass Switch S4 (F7-F8-F9) : Output Switch / Fuse...

  • Page 9: Description Of Blocks

    1.2.1 DESCRIPTION OF BLOCKS RECTIFIER: In LION Series UPSs, a DSP controlled IGBT rectifier with PWM technique is used to increase input power factor (PFC) and to decrease input current harmonics (THDI). The IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both supplying the inverter and charging the batteries.

  • Page 10: Front View Of Ups Conditions Of Ups

    1.3 Front view of UPS Connection Panel Batt. circuit Generator Temperature Relay Relay Relay breaker input Emergency sensor output stop and input COM1 - RS232 Relay Output contacts Communation Socket (DB9 female) COM2 - RS232 Communation Socket (DB9 female) SNMP On/off (Optional) switch...

  • Page 11: Technical Specifications

    1.4 Technical Specifications MODEL LION100K LION120K Output (KVA) 100 kVA 120 kVA Output (KW) 90 kW 108 kW Output Power Factor INPUT Number of Phases 3 Phase + Neutral Input Voltage 220/380, 230/400 or 240/415 Vac Input Voltage Tolerance +20% , -25% (+15% at 240/415Vac)

  • Page 12: Ups Installation

    II. UPS INSTALLATION 2.1 Introduction WARNING!!!  Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel. The UPS equipment should be installed only by qualified service personnel   The connection of the batteries and the maintenance should be done by qualified service personnel. ...

  • Page 13: Connecting The Ups Power Cables

    2.4 Connecting the UPS Power Cables WARNING!!! A separate power line should be used to supply the UPS AC input. Never use the same line to supply another electrical device. Do not use any additional cable to increase the length of the UPS’s input cable.

  • Page 14: Description Of Connection Terminals Of The Ups

    5. Connect the copper earth bus, to the safety earth of the mains distribution panel. NOTE : The earth and the neutral connections must be in accordance with the local rules. WARNING: Note that the Input Neutral (N1) MUST also be connected to K10 terminal 2.6.1 Description of connection terminals of the UPS : Figure 2.2 100-120 kVA POWER Cable Connection...

  • Page 15: Battery Installation

    NOTES :  As shown on the power cable connection diagram of the UPS, U1, V1 and W1 phase of the incoming 3 phase supply are used as the bypass inputs under normal conditions, if there is not a separate bypass supply (split bypass).
  • Page 16 ( 0 ) ( + ) 360V 360V 30x12V Batteries 30x12V Batteries Figure 2.3 External Battery Connections (60x12V)

  • Page 17: Front Panel

    III. FRONT PANEL 3.1 Input The front panel of UPS, consisting of a 4 lines alphanumeric display, 7 status lamps, plus 5 function keys, allows the complete monitoring of the UPS status. The mimic flow diagram helps to comprehend the operating status of the UPS.
  • Page 18 Main menu (Level 1) Menu Usage STATUS  Enter Status menu MEASUREMENTS  Enter Measurements menu ALARM LOGS  Enter Alarm logs menu INFORMATION  Enter Information menu OPTIONS  Enter Options menu COMMAND  Enter Command menu TIME  Enter Time menu SERVİCE ...
  • Page 19 Level 1 Level 2 Page Level 3 Set month Page3 Set year Page3 Update time and date Page4 ENTER - EXIT Operating hourmeter Page1 SERVİCE Maximum load Page1 ENTER Fault reset Page1 Fan maintenance hourmeter Page2 Batt.maintenance hourmeter Page2 General maintenance hourmeter Page2 Logout command Page3...

  • Page 20: Measurements Menu

    3.2.1 MEASUREMENTS menu All mesasured values of the UPS can be monitored from this menu. Use up and down buttons to move on submenu MEASUREMENTS / INPUT (Level 2) All rectifier input measurements are located in this menu, use up and down buttons to move on submenu MEASUREMENTS / INPUT Page 1 (Level 3) P-N L1 L2 Page header...
  • Page 21 MEASUREMENTS / INVERTER MENU (Level 2) All inverter measurements are located in this menu, use up and down buttons to move on submenu MEASUREMENTS / INVERTER Page 1 (Level 3) L1 L2 L3 Page header Vinv: 221/222/223 V Phase to neutral measured AC Inverter output voltages Finv: 50.0 Measured Inverter output frequency ……………………………..
  • Page 22 MEASUREMENTS / DC MENU (Level 2) All DC measurements are located in this menu, use up and down buttons to move on submenu MEASUREMENTS / DC Page 1 (Level 3) Vbat 405/-405 V Measured battery voltages Ichrg 00.0/00.0 A Measured battery charge currents Idisch 00.0/00.0 A Measured battery discharge currents ……………………………..

  • Page 23: Alarm Logs Menu

    3.2.2 ALARM LOGS MENU Use this menu to see the alarm log records ALARM LOGS Page 1 (Level 2) UPS LOG RECORD Page header >001>081110 14:33:26 Event no ,date and time (left and right buttons move) ENTER CLEAR LOG ENTER buton clears all log memory ……………………………..

  • Page 24: Options Menu

    3.2.4 OPTIONS MENU Use up and down buttons to move cursor on submenu at the end of page you move to next page. Menu has 3 level structure, if user password is enabled some parameters requires user password. Level 3 LCD panel options group Panel language selection Page1 Button click ON/OFF...
  • Page 25 OPTIONS / COMMUNICATION OPTIONS Page 1 (Level 3) REMOTE CNTRL: ON/OFF Left and right remote control ON/OFF >COM2:SERVICE PORT Com 2 serial port function selection SNMP : INTERNAL/EXTERNAL SNMP adaptor location …………………………….. Current alarm messages Up upper line, down next line ,(+) or (-) options ,ENTER select an option OPTIONS / COMMUNICATION OPTIONS Page 2 (Level 3) >RELAY1: Left and right buton relay function selection...
  • Page 26 OPTIONS / ALARM OPTIONS Page 1 (Level 3) >WARNING INTRVL:10 sc Warning beep interval adjustment in seconds WARNING LOG:ON/OFF Left and right warning LOG record ON/OFF STATUS LOG:ON/OFF Left and right status log record ON/OFF …………………………….. Current alarm messages Up upper line, down next line ,(+) or (-) options, ENTER select an option OPTIONS / ALARM OPTIONS Page 2 (Level 3) During mains restore start USER/AUTO (R1174/2) >ALF RESTART: USER/AUTO...

  • Page 27: Command Menu

    3.2.5 COMMAND MENU This menu contains UPS commands be carefull while using commands. Use up and down buttons to move cursor on submenu at the end of page you move to next page. <ENTER> button applies the related command. COMMAND MENU Page 1 (Level 2) >...

  • Page 28: Service Menu

    TIME MENU Page 4 (Level 2) ENTER <UPDATE> ENTER apply new time and date settings …………………………….. Current alarm messages Up previous page ,down next page ,ENTER apply new time and date settings TIME MENU Page 5 (Level 2) ENTER - EXIT ENTER exit to upper menu ……………………………..

  • Page 29: User Pasword

    3.2.9 USER PASSWORD Some commands or some option selections are required user password, if menu position is required password window comes to screen and UPS asks for user password. If you lost user password our service personnel will recover your user password. User password is 4 digits numbers, move cursor with left and right buttons, select digit and adjust the number with up and down buttons.
  • Page 30 R24 WAITING DC BUS Warning Rectifier is waiting DC BUS to raise for startup R25 BATTERY FAILURE Warning Battery test failed R26 BATT TEMP SENSOR Warning Battery temperature sensor is defected or not connected R27 BATT TEMP HIGH Warning Battery ambient temperature is high R29 PFC RESET Warning Rectifier module power on R30 PLEASE WAIT...
  • Page 31 A25 INV RESET Warning Inverter module power on A26 BATTERY LOW Warning Batteries are going to full discharge A27 GENERATOR MODE Warning Generator set is running A28 O/P PHASE LOSS Warning Anyone of the UPS output phases there is no voltage A29 SYNCHRON BAD Warning Inverter is not synchron to by-pass input A30 SHORT CIRCUIT...

  • Page 32: Alarm Messages And Quick Troubleshooting

    3.4 Alarm messages and quick troubleshooting Alarm codes and messages are showed at the 4.line of the LCD panel various messages tells different events at some messages user can make some simple controls and they can decide that they must call service or not.
  • Page 33 R20 INPUT CB OPEN The input of the UPS is isolated from mains power with contactor ,this message will be shown with another alarm always. Check the other alarm code. R21 PFC STOP Rectifier is stopped itself wait it must start again, another alarm code shows the reason of the rectifier stop. Wait for 1 minute if alarm continues call service.
  • Page 34 A01 O/P OVERCURRENT Check the new load which are connected to UPS nowadays the total load power maybe exceeds maximum power of the UPS. Otherwise call service. A02 OVERTEMP SHUT Inverter modüle heatsink temperature is out of tolerance check the followings: -If UPS air inlets and outlets covred by dust clean -If any material prevents air flow at UPS air inlets or outlets take the material -If UPS ambient temperature is high then 45 C, use air cooling system...
  • Page 35 A21 OVERTEMP Inverter module heatsink temperature is highcheck the followings: -If UPS air inlets and outlets covred by dust clean -If any material prevents air flow at UPS air inlets or outlets take the material -If UPS ambient temperature is high then 45 C, use air cooling system A22 OUTPUT OFF During mains failure if the battery backup time is finished this message is normal ,there is no energy so the UPS shutdown the output voltage.
  • Page 36 A36 INV DC DOWN Call service A37 AC CURR LIMIT Alarm shows us the output current is very high (higher then 150%) the UPS limited the output current. This status is temporary but if continues call service. A38 FUSE FAILURE Call service A39 PSP FAILURE Call service...

  • Page 37: Operating Instructions

    IV. OPERATING INSTRUCTIONS 4.1 INTRODUCTION After all the electrical connections of UPS have been made and while all the circuit breakers and switchtes of the device are turned OFF (at “0” position); Check the polarities of battery connections: : + V (nominal voltage +360V, float charge voltage +405V) K2-K2 : 0 V (common terminal for ‘’+’’...

  • Page 38: Switching The Ups From A Normal

    4.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition Enter COMMANDS menu by using UP and DOWN buttons on front panel during normal operation. Select ENTER<BYPASS> command by using again the UP and DOWN buttons and pres ENTER button. The critical load is transferred to bypass supply in this case and it is shown at LCD display with “A09 MANUAL BYPASS”...

  • Page 39: Maintenance

    V. MAINTENANCE ATTENTION !!! There are no parts inside the UPS or battery group that needs service or maintenance work that should be done by user. Therefore DO NOT OPEN THE COVER OF UPS. Never touch on any terminal of battery group.

  • Page 40: Annual Maintenance

    Take notes if possible when you are examining the UPS. Compare the notes with previous ones and try to determine if there is a change or not. If there is a difference between the previous notes and the new ones, search for and record any new load added to UPS output between two records and the magnitude, place and type of the new load, if possible.

  • Page 41: Faults And Troubleshooting

    VI. FAULTS AND TROUBLESHOOTING 6.1 General Procedure For Fault Checking And Troubleshooting UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an advanced knowledge about the circuitry and its operation principles must be known. The aim of this section is to give the knowledge required at the first intervention.

  • Page 42: Ups Remote Manitoring And Control

    TMON program group includes softwares developed by SINERCOM. Additionally, remote monitoring and control is provided in every kind of operating systems, by using worldwide known and continuously devoloping software programs. These softwares can be supplied from SINERCOM. 7.2 Serial Communication Port Connection Cable The maximum length for RS232 communication cable should be 25 meters.

  • Page 43: Modem Connection

    7.3 Modem Connection A LION Series UPS can be controlled through a normal telephone line by means of a remote operator connected through a PC with modem device, who performs a phone call to the UPS connected number. So the operator can see all parameters and control the UPS (if permitted from OPTIONS MENU).

  • Page 44: Modem - Ups Connection Cable

    7.3.4 Modem – UPS Connection Cable Connection of Smart Modem device to UPS is made with standard modem cable and it’s supplied as standard accessory for smart modem. This cable is required if an external modem will be used, and not necessary for internal modems.

  • Page 45: Efficient Usage Of Ups In Terms Of Energy Consumption

    Usage of recyclable materials is one of a remarkable keys to more efficient energy consumption in total. Users should dispose the expired recyclable materials (batteries, electronic components etc.) according to local directions and laws. Sinercom srl Headquarter: Via G. Cappalonga 9/A- 00043 Ciampino (Rm) (Italy) tel.

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