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Related Manuals for Clack Valves WS1
Summary of Contents for Clack Valves WS1
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Page 1: Maintenance Manual
Filox Series Filter Installation Operation Maintenance Manual Filox Filter WS1, WS1.5 & WS2 Series Valve Models CF 1054/EN CB 1248/EN CF1354/EN CF1465/WC CF1665/WC CF1865/WC CF 2160/WC CF2469/WC CF3072/WC FILOX WS ISS 2 \page... -
Page 2: Table Of Contents
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual CONTENTS NOS. PAGE UNPACKING AND PARTS IDENTIFICATION Unpacking Notes Basic Parts List Missing or Damaged Goods TEMPORARY STORAGE GENERAL NOTES Iron &... - Page 3 11.2 Engineering Data 11.2.1 Filox Series Filters CF1044 to CF 1465 11.2.2 Filox Series Filters CF 1665 to CF 3072 13.0 SPARES LIST 13.1 WS1 Valves 13.2 WS 1.5 Valves 13.3 WS 2 Valves 14.0 CE CERTIFICATE FILOX WS ISS 2 \page...
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Page 4: Unpacking And Parts Identification
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 1.0 UNPACKING AND PARTS LIST 1.1 UNPACKING NOTES The unpacking of the Filter is quite straightforward, and there are no ‘hidden’ items. -
Page 5: General Notes
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual Installation Operation Maintenance Manual GENERAL NOTES These instructions cover the FILOX Range of filters, which includes model numbers from CF1044 to CF 3072. It is recommended that these instructions are read thoroughly before commencing any work on the unit, particularly if you have no previous experience of installing and using a filter. -
Page 6: Filox Frequently Asked Questions
The feed water flows under pressure to the control valve on the vessel where it is directed through to the filtration media. Filox systems built with WS1, 1.5 or 2 valves will bypass raw water during backwash. For this reason the systems are set to backwash at 2:00 AM. - Page 7 F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual B a c k w a s h : W h i l e t h e F i l o x s y s t e m i s d e s i g n e d t o o p e r a t e and backwash at the same flow rate, it essential that there is sufficient pressure and volume of water at the recommended backwash flow.
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Page 8: Regeneration/Backwash
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual REGENERATION/BACKWASH The Backwash Process The backwash process consists of two stages:- Backwash - Water flows upwards through the media bed, and out to a drain. As it does so it separates the deposits from the filter media and cleans off any particles of dirt or pipework corrosion products, which may have accumulated during the service cycle. -
Page 9: Pre-Installation Checks
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual PRE-INSTALLATION CHECKS MECHANICAL 5.1.1 Foundation/Drainage The filter will not require any special foundations, provided that a firm, level area, which is capable of supporting the working weight, is available. (See Engineering Data, Section 11.2) Unwanted water from the backwash process must flow to drain, and so an open drain or gully, capable of passing the necessary flow is required (see... -
Page 10: Pipework
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 5.1.4 Pipework Pipework to be connected to the filter should not have an excessive amount of deposits. Piping that is heavily built up with scale (or Iron deposits) should be replaced. -
Page 11: Assembly/Installation
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 6.0 ASSEMBLY/INSTALLATION 6.1 MECHANICAL Check all the items against the parts list and shipping documents, and ensure you have them all before starting work. In addition to the filter you will require installation materials and basic tools, (i.e., spanners, screwdrivers etc., and PTFE tape) 6.1.1 Pipework... -
Page 12: Assembly
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 6.2 ASSEMBLY Refer to the installation diagrams in Section 13 and note the direction of flow through the system. Ensure the installation site is clear and level. - Page 13 F I L O X S e r i e s F i l t e r Connect the drain line to the outlet of the drain line flow controller on the valve. Ensure that there is an air break in the drain at the same height as the valve to prevent negative pressure on the vessel.
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Page 14: Commissioning
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual COMMISSIONING INTRODUCTION It is recommended that the commissioning of the plant is undertaken by a trained service engineer, who will be able to put the plant into service quickly, and most efficiently. -
Page 15: Programming
F I L O X S e r i e s F i l t e r Regeneration Programming (All programming below is Factory set) To alter settings – Press “Next” and “Up” keys To back up at any stage – Press “... - Page 16 F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual User Programming To alter settings – Press “Next” and “Up” keys To back up at any stage – Press “...
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Page 17: Commissioning
F I L O X S e r i e s F i l t e r COMMISSIONING 7.3.1 The objective of commissioning is to fill the filter with water, check for leaks and prepare it for service. The simplest way to commission the unit is to initiate a backwash. -
Page 18: Routine Monitoring
Perform a chlorinated backwash to remove any organic build up on the media. Check filter media depth against original level. Annually Inspect and clean/replace as necessary the piston and the internal seals. A competent engineer familiar with Clack valves should perform this. FILOX WS ISS 1 \page 18... -
Page 19: Fault Finding And Rectification
F i l o x S e r i e s F i l t e r 9.0 FAULT FINDING AND RECTIFICATION 9.1 NO FLOW TO SERVICE Check mains pressure is above 1.7 bar. Check inlet water supply Check inlet and outlet isolating valves are open. Check service outlet valve is open. -
Page 20: No Backwash
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 9.3 NO BACKW ASH Check electrical supply, fuses etc. satisfactory. Check program. Check timer motor is running. Check drive motor runs, by manually initiating a backwash, and listening for drive motor as it advances between cycles. -
Page 21: Warranty And Service
F i l o x S e r i e s F i l t e r 10.0 WARRANTY AND SERVICE 10.1 AFTER SALE WARRANTY Your filter is covered by a parts warranty for a period of one year from installation or 14 months from purchase. -
Page 22: Technical Data
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual 11.0 TECHNICAL DATA 11.1 PROCESS AND OPERATING DATA 11.1.1 FILOX CF1054 TO CF1354 Model CF 1044 CF1248 CF1354 Parameter Units Flow Rate M3/hr... -
Page 23: Engineering Data
F i l o x S e r i e s F i l t e r 11.2 ENGINEERING DATA FILOX Series Filters CF1044 to CF 1465 Model CF1044 CF1248 CF1354 CF1465 CF1665 Valve WS1.5 Filter Vessel 1054 1248 1354 1465 1665 Parameter Unit Height of... -
Page 24: Filox Series Filters Cf 1665 To Cf 3072
F i l o x S e r i e s F i l t e r Installation Operation Maintenance Manual FILOX Series Filters CF1865 to CF 3072 Model CF1865 CF2160 CF2469 CF3072 Valve WS1.5 Filter Vessel 1865 2162 2472 3072 Parameter Unit Height of... -
Page 25: Spares List
Filox Series Filter 13.0 SPARES LIST 13.1 WS1 Valves PART NO. DESCRIPTION XCV3011 Piston XCV3005 Seal & Spacer kit XCV3107-01 Drive Motor 12v XCV3108 13.2 WS1.5 Valves PART NO. DESCRIPTION XCV3407 Piston XCV3430 Seal & Spacer kit XCV3107-01 Drive Motor 12v XCV3108 13.3 WS2 Valves... -
Page 26: Ce Certificate
Manufacturer's Declaration of Conformity We the undersigned EURAQUA UK, HITCHIN, ENGLAND Certify that the product TYPE: FILOX FILTER WITH WS1, WS1.5 & WS2 AC VALVE has been designed and manufactured in accordance with the specifications of the following: Directive Standard...
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