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Original Instructions (EN)
Groundsmaster
Multi-Purpose Machine
Model No. 30534—Serial No. 314000001 and Up
Model No. 30535—Serial No. 314000001 and Up
Model No. 30536—Serial No. 314000001 and Up
Model No. 30537—Serial No. 314000001 and Up
Model No. 30538—Serial No. 314000001 and Up
Model No. 30539—Serial No. 314000001 and Up
Model No. 30540—Serial No. 314000001 and Up
Model No. 30541—Serial No. 314000001 and Up
Model No. 30542—Serial No. 314000001 and Up
Model No. 31228—Serial No. 314000001 and Up
Model No. 31229—Serial No. 314000001 and Up
Form No. 3383-203 Rev A
®
360
*3383-203* A
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Table of Contents
Related Manuals for Toro 30534
Summary of Contents for Toro 30534
- Page 1 Form No. 3383-203 Rev A Groundsmaster ® Multi-Purpose Machine Model No. 30534—Serial No. 314000001 and Up Model No. 30535—Serial No. 314000001 and Up Model No. 30536—Serial No. 314000001 and Up Model No. 30537—Serial No. 314000001 and Up Model No. 30538—Serial No. 314000001 and Up Model No.
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Page 2: Introduction
Machines with model numbers 30535, 30536, 30538, 30540 Whenever you need service, genuine Toro parts, or additional and 30541 comply with all relevant European directives, for information, contact an Authorized Service Dealer or Toro details please see the separate product specific Declaration Customer Service and have the model and serial numbers of of Conformity (DOC) sheet. -
Page 3: Table Of Contents
Bleeding Air from the Fuel Injectors......46 Safety ................4 Cleaning the Fuel Tank..........46 Safe Operating Practices........... 4 Fuel Lines and Connections ........46 Toro Riding Mower Safety ........5 Electrical System Maintenance ........47 Sound Power Level ..........6 Checking the Fuses..........47 Sound Pressure Level..........6 Servicing the Battery..........47... -
Page 4: Safety
ANSI B71.4-2012 specifications in effect at the time of • Thoroughly inspect the area where the equipment is to production. Machines with model numbers 30534, 30537, be used and remove all objects which may be thrown by 30540, 31228 and 31229 meet or exceed ANSI B71.4–2012 the machine. -
Page 5: Toro Riding Mower Safety
Stop the engine and disengage drive to attachment before refueling. Toro Riding Mower Safety Rollover Protection System (ROPS) - The following list contains safety information specific to Toro Use and Maintenance products or other safety information that you must know that •... -
Page 6: Sound Power Level
Note: The data contained in this section only pertains to units marked with the CE logo. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Model 30535, 30538 and 30541 •... -
Page 7: Vibration Level
Vibration Level Whole Body Model 30536, 30538 and 30539 Note: The data contained in this section only pertains to units marked with the CE logo. Measured vibration level = 0.54 m/s Hand-Arm Uncertainty Value (K) = 0.5 m/s Measured vibration level for right hand = 0.39 m/s Model 30541 and 30542 Measured vibration level for left hand = 0.34 m/s Measured vibration level = 0.41 m/s... - Page 8 117–4979 1. Rotating belt — Keep guard in place 117-3276 1. Engine coolant under 3. Warning—do not touch the 117-3272 pressure hot surface. 1. Warning—read the Operator's Manual; failure to us the 2. Explosion hazard—read 4. Warning—read the rollover protection system (ROPS) can result in injury in the Operator's Manual.
- Page 9 117–2718 117-3270 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, hand; entanglement hazard, belt—stay away from moving parts, keep all guards and shields in place. 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance from the machine.
- Page 10 117-3233 4 Wheel drive models 1. Read the Operator's Manual for information on fuses. 2. 4 wheel steer solenoid—7.5 amp 3. PTO enable, 4 wheel steer lamp, deck lift, deck float—7.5 4. Glow indicator, fuel run solenoid, diagnostic light, start—7.5 5.
- Page 11 106-9290 Two wheel drive models only 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8.
- Page 12 117–2787 115-0492 (Cab models) Non-cab models 1. Headlights, 15A fuse 4. Windshield wipers, 15A 1. Height of cut (mm) fuse 2. Heater, 15A fuse 5. Dome light, 15A fuse 3. Air conditioning, 30A fuse 115–5501 (Cab Models) 1. Lights 4. Air conditioning switch 2.
- Page 13 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
- Page 14 119-9899 120-0257 Models with cabs only Two wheels drive models 1. Lower decks 6. Two-wheel steering 1. Lower decks 6. Differential lock 2. Raise decks 7. Four-wheel steering 2. Raise decks 7. Fast 3. Engine—stop 8. Fast 3. Engine—stop 8. Continuous variable 4.
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Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS – No parts required Check the tire pressure. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. -
Page 16: Checking The Fluid Levels
Product Overview Controls Checking the Tire Pressure Become familiar with all the controls before you start the engine and operate the machine. No Parts Required Traction Pedal The traction pedal (Figure 4) controls the forward and reverse Procedure operation. Press the top of the pedal to move forward and the bottom to move rearward. -
Page 17: Ignition Switch
Tilt Steering Pedal Power Take Off (PTO) Switch To tilt the steering wheel towards you, press the foot pedal The power take off (PTO) switch starts and stops the mower down, and pull the steering tower toward you to the most blades (Figure 5). -
Page 18: Fuel Gauge
ever occurs, stop the engine and determine the cause. Repair the damage before starting the engine again. Fuel Gauge The fuel gauge (Figure 6) indicates the fuel level remaining in the fuel tank. Figure 7 3. Fan control 1. Wind shield wiper/washer switch 2. -
Page 19: Specifications
B20 (20% biodiesel, 80% petrodiesel). The petrodiesel its capabilities. Contact your Authorized Service Dealer or portion should be low or ultra low sulfur. Observe the Distributor or go to www.Toro.com for a list of all approved following precautions: attachments and accessories. -
Page 20: Filling The Fuel Tank
Filling the Fuel Tank • Use B5 (biodiesel content of 5%) or lesser blends in cold weather. 1. Park the machine on a level surface. • Monitor seals, hoses, gaskets in contact with fuel as they 2. Shut the engine off and set the parking brake. may be degraded over time. -
Page 21: Think Safety First
Important: Ensure that the seat is secured with WARNING the seat latch. To avoid injury or death from rollover: keep the 4. To raise the roll bar, remove the hairpin cotter pins and roll bar in the raised locked position and use the remove the two pins (Figure 10). -
Page 22: Driving The Machine
Note: Additional starting cycles may be required 2. Make sure the traction pedal is in the neutral position. when starting the engine for the first time after the fuel 3. Set the parking brake. system has been completely drained. 4. Move the PTO (power take off) switch to the off 8. -
Page 23: Steering Selection (4 Wheel Drive Models Only)
Steering Selection (4 wheel Stopping the Machine drive models only) To stop the machine, release the traction pedal to the neutral position. For maximum trimming and minimum turf damage the Set the parking brake whenever you leave the machine. machine should always be operated in 4 wheel steering. Remember to remove the key from the ignition switch. -
Page 24: Adjusting The Height-Of-Cut
1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 2. While seated in the seat, make sure the traction pedal is in the neutral position and the engine is at full throttle. 3. -
Page 25: Adjusting The Rear Anti-Scalp Rollers
Figure 17 1. Screw 3. Skid 2. Flange-head bolt 4. Nut Figure 18 1. Flange nut 4. Spacer 4. Remove the flange-head bolts and nuts from each skid. 2. Bushing 5. Bolt 5. Move each skid to the desired position and secure them 3. - Page 26 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands.
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Page 27: The Safety Interlock System
The power take off (PTO) is disengaged. on using the rest of the SCM functions, refer to the Service • Manual, available through your Authorized Toro Distributor. The traction pedal is in the neutral position • The engine temperature is below the maximum operating temperature. -
Page 28: Understanding The Diagnostic Light
Use the Diagnostic ACE display tool and over lay to help verify and correct electrical functions of the machine. Contact your Toro distributor for assistance. -
Page 29: Checking The Interlock Switches
Checking the Interlock Note: Make sure correct overlay decal is positioned on Diagnostic ACE display. Switches 4 Wheel Drive only The purpose of the interlock switches is to prevent the engine from cranking or starting unless the traction pedal is in the Neutral position, the PTO is disengaged and the Lower Mow/Raise control is in the Neutral position. -
Page 30: Positioning The Standard Seat
ECM problem. If this occurs, direction to provide the best comfort (Figure 29). contact your Toro Distributor for assistance. Important: The Diagnostic ACE display must not be left connected to the machine. It is not designed to withstand the environment of the machine's every day use. -
Page 31: Positioning The Deluxe Seat
Changing the Lumbar Support Changing the Seat Position The back of the seat can be adjusted to provide a customized The seat can move forward and backward. Position the seat lumbar support for your lower back. where you have the best control of the machine and are most comfortable. -
Page 32: Raising/Lowering The Seat
Changing the Backrest Position The back of the seat can be adjusted to provide a more comfortable ride. Position the back of the seat where it is most comfortable. Pull up the locking lever to release the backrest catch (Figure 31). -
Page 33: Loading Machines
WARNING Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do not use individual ramps for each side of the unit. -
Page 34: Transporting Machines
Transporting Machines WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive machine on a public street or roadway without signs, lights, and/or markings required by local regulations. -
Page 35: Operating Tips
Sharpen the blades as necessary. If a blade is follow is: decrease ground speed as the load on the cutting damaged or worn, replace it immediately with a genuine Toro blades increases; and increase ground speed as load on the replacement blade. -
Page 36: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 37: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid... -
Page 38: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 37 Service Interval Chart Premaintenance Procedures Using the Hood Prop Rod 1. -
Page 39: Lubrication
Lubrication Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty. Dusty and dirty operating conditions could cause dirt to get into Greasing the Bearings and the bearings and bushings, resulting in accelerated wear. Lubricate the grease fittings immediately after every washing, Bushings regardless of interval specified. - Page 40 Note: When lubricating the PTO shaft U-joints (Figure 39), make sure to also apply grease to the splines on the shaft. Figure 40...
- Page 41 Note: To access the rear steering linkage grease fittings, the bushings. Grease must be observed purging out of both the storage compartment needs to be removed. top and the bottom of the axle casting/bushing assembly areas of all four kingpin assemblies. Note: Jack the machine off the floor to allow better grease migration through both the upper and lower king pin Figure 41...
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Page 42: Servicing The Mower Deck Gear Box Lubricant
Servicing the Mower Deck Changing the Mower Deck Gear Box Lubricant Gear Box Lubricant Service Interval: After the first 50 hours The gear box is designed to operate with SAE 80-90 gear Every 400 hours lube. Although the gear box is shipped with lubricant from the factory, check the level before operating the cutting unit 1. -
Page 43: Engine Maintenance
Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 44: Changing The Engine Oil And Filter
Adjusting the Throttle 4. Remove dipstick and check oil level on dipstick. The oil level should be up to the Full mark. 1. Move the throttle lever forward to the front of the 5. If the oil level is below the Full mark, remove the fill control panel slot and then move it back approximately cap (Figure 44) and add oil until level reaches the Full 3 mm (1/8 inch) into the FAST idle detent position. -
Page 45: Fuel System Maintenance
Fuel System 7. Tighten the drain plug on the bottom of the filter canister. Maintenance Bleeding the Fuel System Note: Refer to Adding Fuel for proper fuel recommendations. You must bleed the fuel system before starting the engine if any of the following situations have occurred: DANGER •... -
Page 46: Bleeding Air From The Fuel Injectors
Bleeding Air from the Fuel Fuel Lines and Connections Injectors Service Interval: Every 400 hours Note: This procedure should be used only if the fuel system Check the fuel lines and connections every 400 hours or has been purged of air through normal priming procedures yearly, whichever comes first. -
Page 47: Electrical System Maintenance
Electrical System Maintenance Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. Checking the Fuses If the machine stops or has other electrical system issues, Figure 51 check the fuses. -
Page 48: Storing The Battery
Drive System WARNING Battery terminals or metal tools could short against Maintenance metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting Checking the Tire Pressure in personal injury. • When removing or installing the battery, do not Service Interval: Every 50 hours allow the battery terminals to touch any metal Check the pressure after every 50 operating hours or monthly,... -
Page 49: Cooling System Maintenance
Cooling System 3. Install the expansion tank cap. Maintenance DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. -
Page 50: Brake Maintenance
Brake Maintenance 3. Working from the fan side of the radiator, blow out debris with low pressure (50 psi) compressed air (do not use water). Repeat the step from the front of the Adjusting the Service Brakes radiator and again from the fan side. 4. -
Page 51: Adjusting The Parking Brake
Adjusting the Parking Brake Belt Maintenance If the parking brake fails to engage, an adjustment to the Checking the Alternator Belt brake pawl is required. 1. Loosen the 2 screws securing the parking brake pawl Service Interval: Every 100 hours to the frame (Figure 56). -
Page 52: Controls System Maintenance
Controls System stop the engine, set the parking brake, and remove the ignition key. Maintenance 2. Remove the belt covers from the top of the cutting unit and set the covers aside. 3. Using a breaker bar or similar tool, move the idler Adjusting the Traction Drive pulley for the top belt (Figure 58) away from the top for Neutral... -
Page 53: Adjusting The Maximum Ground Speed
Figure 59 Figure 60 1. Transmission control rods 1. Traction pedal 3. 1.5 mm (0.060 inch) 2. Stop bolt w/ jam nut 4. Stop bolt w/ jam nut (forward) (reverse) • If the left rear tire is rotating in reverse, lengthen the rod by slowly turning the rod counter-clockwise (as viewed from the front) until the left rear tire 4. -
Page 54: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 55: Changing The Hydraulic Oil And Filter
Figure 62 1. Dipstick Changing the Hydraulic Oil And Filter Figure 63 Service Interval: After the first 200 hours 1. Transmission case drain 3. Hydraulic reservoir drain plug plug Every 800 hours 2. Filter 1. Disengage the PTO, release the traction pedal to the neutral position and set the parking brake. -
Page 56: Mower Deck Maintenance
Mower Deck damaged or worn, replace it immediately with a genuine Toro replacement blade. Maintenance DANGER WARNING A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's If you raise the machine using only a jack to support... -
Page 57: Removing The Blades
3. Rotate the blades until the ends face forward and genuine Toro replacement blades. Replacement blades made backward (Figure 66). Measure from a level surface to the cutting edge, position A, of the blades (Figure 66). -
Page 58: Correcting Mower Deck Mismatch
2. Remove the blade bolt, anti-scalp plate, and blade from the spindle shaft (Figure 69). Sharpening the Blades WARNING When sharpening blade, pieces of blade could be thrown and cause serious injury. Wear proper eye protection when sharpening blades. 1. Sharpen the cutting edge at both ends of the blade (Figure 67). -
Page 59: Adjusting The Mower Deck Pitch
Adjusting the Mower Deck Pitch Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Toro Figure 71 recommends a blade pitch of approximately 8 mm (5/16 inch). That is the back of the blade plane is 8 mm (5/16 inch) 1. -
Page 60: Cab Maintenance
Cab Maintenance 4. Install the bolt and nut. Place the right hand J hook end of the spring around the grass deflector (Figure 71). Important: The grass deflector must be able to Cleaning the Cab Air Filters lower down into position. Lift the deflector up to test that it lowers into the full down position. -
Page 61: Cleaning The Air Conditioning Coil
Cleaning the Air Conditioning Cleaning the A/C Condenser Coil Screen Service Interval: Every 250 hours (Clean more frequently in Service Interval: Every 50 hours (Clean more frequently in extremely dusty or dirty conditions) extremely dusty or dirty conditions) 1. Stop the engine and remove the key. 1. -
Page 62: Cleaning
Cleaning Storage Engine Cleaning Under the Mower 1. Drain the engine oil from the oil pan and replace the Service Interval: Before each use or daily drain plug. 2. Remove and discard the oil filter. Install a new filter. Remove the grass buildup under the mower daily. 3. - Page 63 C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery.
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Page 64: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.