Toro 30881 Operator's Manual
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- Page 1 Form No. 3376-494 Rev E Groundsmaster ® 4500-D and 4700-D Traction Unit Model No. 30881—Serial No. 313000001 and Up Model No. 30882—Serial No. 313000001 and Up *3376-494* E Register at www.Toro.com. Original Instructions (EN)
- Page 2 This product complies with all relevant European directives, You may contact Toro directly at www.Toro.com for product for details please see the separate product specific Declaration safety and operation training materials, accessory information, of Conformity (DOC) sheet. help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Fuel Pick-up Tube Screen ........38 Safety ................4 Electrical System Maintenance ........38 Safe Operating Practices........... 4 Charging and Connecting the Battery ......38 Toro Riding Mower Safety ........6 Battery Care............39 Sound Power Level ..........7 Fuses ..............40 Sound Pressure Level..........7 Drive System Maintenance .........41... -
Page 4: Safety
Never mow while people, especially children, or pets are • To ensure optimum performance and continued safety nearby. certification of the machine, use only genuine Toro • Keep in mind that the operator or user is responsible for replacement parts and accessories. Replacement parts... -
Page 5: Maintenance And Storage
Maintenance and Storage – Use counterweight(s) or wheel weights when suggested in the Operator's Manual. • Keep all nuts, bolts, and screws tight to be sure the • Watch out for traffic when crossing or near roadways. equipment is in safe working condition. •... -
Page 6: Toro Riding Mower Safety
– Reduce speed when making sharp turns. Avoid sudden stops and starts. • To ensure that safety and accuracy are met, have your Toro Distributor check the maximum engine speed with a – When near or crossing roads, always yield the tachometer. right-of-way. -
Page 7: Sound Power Level
Sound Power Level This unit has a guaranteed sound power level of 105 dBA, which includes an Uncertainty Value (K) of 0.7 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 90 dBA, which includes an Uncertainty Value (K) of 0.7 dBA. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible and are located near any area of potential danger. Replace any decal that is damaged or lost. 121–3887 1. Read the Operator’s Manual. 117-4763 1. To engage the parking 2. - Page 9 117-4764 125–4604 1. Thrown object hazard—keep bystanders a safe distance Groundsmaster 4700 Shown from the machine. 2. Cutting hazard of hand, mower blade—stay away from 1. Raise left deck 3. Raise right deck moving parts, keep all guards and shields in place. 2.
- Page 10 112-5297 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow machine before turning, do not turn at high speeds; lower the cutting unit when driving down slopes;...
- Page 11 93-7272 1. Cutting/dismemberment hazard; fan—stay away fro moving parts. 117–2718 112-5019 93-6681 125–4606 1. Cutting/dismemberment—hazard, fan-stay away from 1. Read the Operator’s Manual for information on moving parts. maintenance. 104-1086 1. Height of cut...
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Used only on machines requiring Warning decal European CE Compliance. Lock bracket Rivet Washer Install the hood latch (CE). Screw, 1/4 x 2 inches Locknut, 1/4 inch –... -
Page 13: Replacing The Warning Decal For Ce Compliance
2. Remove the (2) rivets securing the hood-latch bracket to the hood (Figure 3). Remove the hood-latch bracket from the hood. Replacing the Warning Decal for CE Compliance Parts needed for this procedure: Warning decal Procedure On machines requiring European CE Compliance, replace G012628 the warning decal, Part No. -
Page 14: Greasing The Machine
Checking Fluid Levels No Parts Required G012630 Procedure Figure 5 1. Check the rear axle lubricant level before the engine is first started; refer to Checking the Rear Axle Lubricant 1. Hood latch (page 42). 2. Check the hydraulic-fluid level before the engine is first 7. -
Page 15: Product Overview
Key Switch Product Overview The key switch (Figure 8) has 3 positions: O Controls , and S REHEAT TART PTO Switch Brake Pedals The PTO switch (Figure 8) has 2 positions: Out (start) and 2 foot pedals (Figure 7) operate individual wheel brakes for In (stop). -
Page 16: Seat Adjustments
Lift Switches Seat Adjustments The lift switches (Figure 8) raise and lower the cutting Fore and Aft Adjusting Lever units. Press the switches forward to lower the cutting units and backward to raise the cutting units. When starting the Pull out on the lever to slide the seat fore or aft (Figure 10). - Page 17 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 11).
- Page 18 InfoCenter Icon Description (cont'd.) InfoCenter Icon Description (cont'd.) Stop the engine. Operator should put machine in neutral. Engine Engine start is denied. Key switch Engine shutdown Engine coolant is too hot. Cutting units are lowering. Hydraulic oil is too hot. Cutting units are raising.
- Page 19 Diagnostics Menu Item Description Left Deck Refer to the Service Manual or Center Deck your Toro Distributor for more Right Deck information on the Engine Traction Pedal Run menu and the information Traction contained there. HI/LO Range...
- Page 20 6. Use the center button to set the fourth digit then press If the Stationary Regeneration icon appears on the InfoCenter, the right button. refer to the Service Manual or contact your Toro Distributor 7. Press the middle button to enter the code. for the maintenance procedure.
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Page 21: Specifications
Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 22: Operation
DPF plugging and damage the engine. drowning. Note: Toro Premium Engine oil is available from your There is no rollover protection when the roll bar is distributor in either 15W-40 or 10W-30 viscosity. See the down. -
Page 23: Checking The Cooling System
Figure 13 1. Dipstick 2. Oil-fill cap 4. If the oil is below the safe range, remove the fill cap Figure 14 (Figure 13) and add oil until the level reaches the Full mark. Do not overfill. 1. Expansion tank Note: When using different oil, drain all old oil from the crankcase before adding new oil. - Page 24 WARNING DANGER Fuel is harmful or fatal if swallowed. Long-term In certain conditions during fueling, static exposure to vapors can cause serious injury and electricity can be released causing a spark which illness. can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage •...
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Page 25: Checking The Hydraulic-Fluid Level
Starting and Stopping the Note: This model is vegetable-oil based biodegradable oil Engine tested and approved by Toro. This fluid is not as resistant to high temperatures as standard fluid so make sure that you Important: You must bleed the fuel system before follow the recommended fluid change intervals with this fluid. -
Page 26: Smart Power
When in the InfoCenter splash or main screen, press the middle button ( icon) to adjust the speed. With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Note: When switching between low and high ranges, the Power prevents bogging down in heavy turf by automatically settings transfer based on the previous setting. -
Page 27: Transport Speed
Transport Speed The interlock switches stop the machine when the operator gets off the seat when the traction pedal is depressed. Supervisor (Protected Menu) However, the operator may get off the seat while the engine is running and the traction pedal is in neutral. Although the Allows the supervisor to set the machines maximum transport engine continues to run if the PTO switch is disengaged and speed, in increments of 50%, 75% or 100%, at which the... -
Page 28: Jacking Points
With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance. -
Page 29: Operating Tips
1 direction. Resolving Aftercut Appearance Reference Aftercut Appearance Troubleshooting Guide available at www.Toro.com. After Operating To ensure that optimum performance is met, clean the underside of the mower housings after each use. If residue is allowed to buildup in the mower housing, cutting performance declines. -
Page 30: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first 8 hours • Change the planetary gear drive oil. •... -
Page 31: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Check the cooling system fluid level. -
Page 32: Service Interval Chart
Service Interval Chart Figure 18 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you do any maintenance. -
Page 33: Premaintenance Procedures
Premaintenance Lubrication Procedures Greasing the Bearings and Bushings Removing the Hood Service Interval: Every 50 hours (or after every washing). 1. Release the hood latches (Figure 19) and pivot the hood open. The machine has grease fittings that must be lubricated regularly with No. - Page 34 • • Steering cylinder ball joints (2) (Figure Cutting unit spindle-shaft bearings (1 per cutting unit) (Figure Figure 24 • Cutting unit carrier-arm bushings (1 per cutting unit) (Figure Figure 22 • Rear-roller bearings (2 per cutting unit) (Figure 25 1.
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Page 35: Engine Maintenance
Engine Maintenance 3. Use low pressure air (40 psi, clean and dry) to help remove large accumulations of debris packed between outside of primary filter and the canister. Avoid using Servicing the Air Cleaner high pressure air which could force dirt through the filter into the intake tract. -
Page 36: Servicing The Engine Oil And Filter
Service Interval: Every 3,000 hours Servicing the Engine Oil and For information on servicing the Diesel Particulate Filter Filter (DPF), refer to the Service Manual or contact your Toro Distributor. Service Interval: Every 250 hours Servicing the Diesel Oxidation Change the oil and filter every 250 hours. -
Page 37: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel to fill the fuel tank outdoors, in an open area, when the engine is off and is cold. -
Page 38: Fuel Pick-Up Tube Screen
Electrical System 4. Install the dry filter canister, by hand, until the gasket contacts the filter head, then rotate it an additional Maintenance 1/2 turn. 5. Start the engine and check for fuel leaks around the filter head. Charging and Connecting the Battery Fuel Pick-up Tube Screen The fuel pick-up tube, located inside the fuel tank, is equipped... -
Page 39: Battery Care
2. Connect a 3 to 4 A battery charger to the battery posts. 7. Coat both battery connections with Grafo 112X Charge the battery at a rate of 3 to 4 A for 4 to 8 hours. (skin-over) grease, Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. -
Page 40: Fuses
Fuses Figure 38 1. Fuses Figure 36 Unhook the latch and raise the console panel (Figure 37) to expose the fuses (Figure 38). Figure 37 1. Latch 2. Console panel... -
Page 41: Drive System Maintenance
Drive System 5. Repeat steps 1 through 4 on the opposite planetary gear assembly. Maintenance Changing the Planetary Gear Checking the Torque of the Drive Oil Wheel Nuts Service Interval: After the first 200 hours Every 800 hours (Or yearly, whichever comes first) Service Interval: After the first 8 hours Use a high quality SAE 85W-140 wt. -
Page 42: Checking The Rear Axle Lubricant
Important: If the planetary fills before the 0.65 L (22 oz) of oil is added, wait 1 hour or install the plug and move the machine approximately 10 feet to distribute the oil through the brake system. Then, remove the plug and add the remaining oil. 7. -
Page 43: Cooling System Maintenance
Cooling System Maintenance Servicing the Engine Cooling System Service Interval: Before each use or daily—Remove debris from the engine area, oil cooler, and Figure 45 radiator. 1. Tie-rod clamp 2. Tie-rod ball joint Clean them more frequently in dirty conditions. This machine is equipped with a hydraulically driven fan drive 3. -
Page 44: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of free travel of the brake pedal or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. -
Page 45: Belt Maintenance
Replacing the Hydraulic Filters Service Interval: After the first 200 hours Every 800 hours Use Toro replacement filters Part No. 94-2621 for the rear (cutting unit) of the machine and Part No. 75-1310 for the front (charge) of the machine. -
Page 46: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines and Hoses Service Interval: Before each use or daily Inspect the hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 47: Storage
Storage Preparing the Traction Unit 1. Thoroughly clean the traction unit, cutting units, and the engine. 2. Check the tire pressure; refer to Checking the Tire Pressure (page 25). 3. Check all fasteners for looseness and tighten them as necessary. 4. -
Page 48: Schematics
Schematics G023509 Hydraulic Schematic-Groundsmaster 4700 (Rev. A) - Page 49 G023508 Hydraulic Schematic-Groundsmaster 4500 (Rev. A)
- Page 50 Notes:...
- Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.