Haojue HJ125-16 User Manual
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Haojue HJ125-16 User Manual

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Summary of Contents for Haojue HJ125-16

  • Page 2 HJ125-16 USER’S MANUAL This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
  • Page 3 BCAUTION will help ensure maximum life and performance from your Highlights special precautions or procedures that new motorcycle. Haojue parts are manufactured from must be followed in order to avoid damaging the high quality materials, and machined parts are finished motorcycle.

  • Page 4: Table Of Contents

    GEAR SHIFT LEVER of publication. Due to improvements or other changes, REAR ABSORBER SPRING ADJUSTMENT there may be some discrepancies in this manual. Haojue REAR BRAKE PEDAL reserves the right to make changes at any time. KICK START LEVER Please note that this manual applies to all specifications...

  • Page 5: Consumer Information

    BATTERY them correctly. Use extreme caution when selecting and AIR CLEANER installing the accessories on your motorcycle and consult SPARK PLUG your Haojue dealer if you have any questions. ENGINE OIL AND OIL STRAINER CLUTCH BWARNING CARBURETOR Improper accessories or refitting can make your THROTTLE CABLE PLAY motorcycle unsafe and can lead to an accident.

  • Page 6: Serial Numbers Location

    passenger. When selecting your accessories, keep in movement of the rider and may limit his or her ability mind the weight of the rider as well as the weight of the to control the motorcycle. accessories. The additional weight of the accessories •...

  • Page 7: Safe Riding Recommendation

    SAFE RIDING RECOMMENDATION left crankcase. Please write down the numbers in the box provided below Motorcycle riding requires that some extra precautions be for your future reference. taken to ensure the safety of the rider and passenger. These precautions are: Never ride a motorcycle under the VIN: influence of alcohol or drugs.

  • Page 8: Controls

    CONTROLS avoid accidents. BE EXTRA SAFETY CAUTIONS ON BAD ROAD LOCATION OF PARTS CONDITION Riding in bad road conditions, especially wet ones, requires extra caution. Braking distances double on rainy days. Stay off painted surface marks, manhole covers and areas in which the road appears greasy as they can be especially slippery.
  • Page 9 9 Choke lever Gearshift lever Main stand Rear brake pedal Tool kit Fuel cock Engine oil dipstick Kick start lever Side stand...

  • Page 10: Keys

    KEYS BWARNING This motorcycle comes equipped Never attempt to move the motorcycle when the with a main ignition key and a spare steering is locked. one. Keep the spare key in a safe place. BWARNING Do not turn the ignition switch key to the “4” IGNITION SWITCH (MAIN SWITCH) position when riding the motorcycle, otherwise the The ignition switch contains three...
  • Page 11 ODOMETER 1 HIGH BEAM INDICATOR LIGHT 6 9 The odometer displays the total The high beam light indicator will light up when the high mileage of this motorcycle from the beam headlight is turned on. beginning of operation. GEAR INDICATOR 7 SPEEDOMETER 2 The indicator on the dashboard panel indicates the current The speedometer indicates the...

  • Page 12: Left Handel Switches

    HORN BUTTON 4 , LEFT HANDEL SWITCHES Pressing this button will trigger the horn. TURNING SIGNAL SWITCH 5 = 8 Moving the switch to the “=” position will engage the left turn signals. Moving the switch to the “8” position will engage the right turn signals.

  • Page 13: Right Handel Switches

    grip slightly to make the engine continually preheat until it clutch lever and push the electric starter button # to reaches the required temperature. Finally, pull the choke operate the starter motor to start the engine. lever back to its original position (C). During a hot engine BWARNING start, put the choke lever in position (C).

  • Page 14: Fuel Tank

    BWARNING BWARNING Do not start the motorcycle when the fuel or engine Overfilling the fuel tank can cause the fuel to oil is insufficient. overflow when it expands due to heat from the engine or the sun. Fuel that overflows can catch FRONT BRAKE LEVER 4 fire.

  • Page 15: Fuel Cock

    FUEL COCK closest gas station. After refueling, be sure to move the fuel cock handle back to position “ 2”. GEAR SHIFT LEVER Forward Backward steeping steeping “2” (open) “1” (reserve) “&” (off) “2” (open) position The normal operating position for the fuel cock handle is in the “2”...

  • Page 16: Rear Absorber Spring Adjustment

    REAR ABSORBER SPRING ADJUSTMENT KICK START LEVER Located on the right side of the engine. BWARNING The rear absorber spring pre-load is adjustable to Do not use the electric starter and the kick start compensate for rider, load, driving style and road lever at the same time.

  • Page 17: Tool Kit

    TOOL KIT after confirming it is stable. BWARNING Riding with the side stand incompletely stowed can result in an accident when you turn left. Always retract the side stand completely before starting off. The tool kit is in the tool box below the left side cover. Unlock and remove the left chassis cover with a key, then open the tool box cover to take out the tool kit.

  • Page 18: Fuel And Oil Recommendations

    FUEL AND OIL RECOMMENDATIONS BREAK-IN Correctly breaking in the motorcycle can improve its life, and at the same time fully bring out the performance FUEL OCTANE RATING of motorcycle. The following guidelines explain proper Use nonleaded gasoline with an octane rating of 90 or break-in procedures: higher.

  • Page 19: Inspection Before Riding

    INSPECTION BEFORE RIDING FIRST AND MOST CRITICAL MAINTENANCE The initial 1000 km maintenance is the most important Please check the following items carefully before riding. service your motorcycle will receive. During break-in Never neglect the importance of these checks. All checks operation, all of the engine components will have engaged and necessary repairs must be completed before riding.
  • Page 20 Item Key points Item Key points Steering 1. Stable. Horn and Its function is normal. 2. Flexible turning. brake switch 3. No axial play and looseness. Engine oil Correct oil level. Brakes 1. Brake fluid in the reservoir must not Throttle 1.

  • Page 21: Riding Tip

    RIDING TIP BWARNING BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake. Drive calmly and at If this is your first ride on a motorcycle of this reduced speed at these times. model, we suggest you practice on a non-public road until you become familiar with its control and BWARNING operation.
  • Page 22 When the engine is warm When the engine is cold 1. Turn the throttle 1/8 to 1/4 turn. 1. Open the throttle slightly. 2. Push the electric starter button 2. Turn the choke lever backwards fully. or tread on the kick start lever 3.

  • Page 23: Starting Off

    STARTING OFF BWARNING BWARNING Do not use the electric start function and the kick lever function at the same time. Riding this motorcycle excessive speed increases your chances of losing control. This BCAUTION may result in an accident. Running the engine too long without riding may BWARNING cause the engine to overheat.

  • Page 24: Using The Transmission

    USING THE TRANSMISSION clutch lever and open the throttle again. Select higher gears in this manner until top gear is reached. The transmission is provided to keep the engine operating smoothly in its normal operating speed range. BWARNING gear ratios have been carefully chosen to meet the Before starting the motorcycle, make sure its side characteristics of the engine.

  • Page 25: Riding On Hills

    RIDING ON HILLS STOPPING AND PARKING • When climbing steep hills, the motorcycle may begin 1. Twist the throttle grip away from you to close the to slow down and show reduced power. At this point throttle completely. you should shift to a lower gear so that the engine 2.
  • Page 26 BWARNING BWARNING Following another vehicle too closely can lead to a Riding too close to other vehicles will result in collision. As motorcycle speeds increase, stopping rear-end collisions. A greater riding speed should distance increases progressively. Be sure you correspond with a longer braking distance. Make have a safe stopping distance between you and the sure there is a safe braking distance between the vehicle in front of you.

  • Page 27: Inspection And Maintenance

    If your motorcycle is used under high stress conditions Ask your Haojue dealer or a qualified mechanic to such as continuous full throttle operation, or is operated do the maintenance items marked with an asterisk in a dusty climate, certain services should be performed “*”.

  • Page 28: Routine Maintance Inspection Table

    “WARNING” and “CAUTION” in this section. When replacing parts on your motorcycle, use only genuine Haojue replacement parts or their BCAUTION equivalent. When undergoing service, it might be necessary NOTE: Please properly handle wastes (such as to make some part replacements.

  • Page 29: Regular Lubrication Table

    Interval km Initial 1000 Every 3000 Every 6000 NOTE: If the motorcycle has been ridden for a long time Items Month Initial 3 Every 6 Every 12 on poor roads or under full power, the inspections should Spark plug Inspect Inspect be done more frequently.

  • Page 30: Battery

    Interval Every 6000km Every 12 000km 5. Remove the fasten belt. Items or 6 months or 12 months 6. Take out the battery. *Kick lever axle Grease or BWARNING engine oil *Brake cam shaft Grease Batteries contain toxic substance including *Steering Grease every 2 years or 20 000km sulfuric acid and lead.

  • Page 31: Air Cleaner

    NOTE: Please properly handle waste batteries and BWARNING electrolytes to avoid environmental pollution. We suggest Batteries produce flammable hydrogen gas which that you not throw them in garbage cans or on the ground, can explode if exposed to flames or sparks. Keep but send them to a local recycling center.
  • Page 32 Clean the filter BCAUTION Failure to check the air cleaner frequently if the motorcycle is used in dusty, wet, or muddy conditions can damage your motorcycle. The air filter can become clogged under these conditions Clean the filter as described below. and engine damage may result.

  • Page 33: Spark Plug

    BCAUTION Use one spark plug listed below or equivalent. SPARK PLUG Consult your Haojue dealer or a qualified mechanic if you are not sure which spark plug is correct for Spark plug inspection your type of usage. 0.6–0.8mm...

  • Page 34: Engine Oil And Oil Strainer

    Remarks NHSP TORCH BCAUTION If the standard spark plug is apt D7RTC D7RC The standard spark plug for application on the to get wet, replace with this plug. motorcycle of this model is carefully chosen and Standard. D8RTC D8RC can be used in most of operating conditions. If If the standard spark plug is apt the actual color differs from the normal spark to overheat, replace with this...
  • Page 35 Inspect the engine oil level following the steps below. help of the main stand. 2. Remove the engine oil dipstick 1. 1. Stop the engine and support it on a flat ground with the help of the main stand. 3. Place a drain pan below the engine. Dismantle the drain plug 2 and its washer to drain the original 2.

  • Page 36: Clutch

    BCAUTION BCAUTION It is suggested to replace the seal rings when the Carefully inspect whether the engine parts that engine oil filter element is replaced. have been dismantled and installed again suffer any oil leakage. Engine oil strainer BCAUTION It is suggested to replace the seal rings when the engine oil filter element is replaced.

  • Page 37: Carburetor

    THROTTLE CABLE PLAY 4. Do fine adjustment through the adjusting screw 3. The adjuster of the throttle cable 5. Firmly lock the nut 2 and 5, and then mount the play under the throttle handle side, if rubber bushes 1. the play need to be adjusted, adjust NOTE: Excessive clutch cable play can easily result in 0.5–1.0 mm...
  • Page 38 1. Loose chain pin BWARNING 2. Damaged roller An excessively loose chain will result in the chain 3. Dried or rusted chain segments coming off the sprocket, resulting in an accident 4. Chain segments that turns with difficulty or seriously damage to the engine. Please adjust the drive chain in accordance with the methods 5.

  • Page 39: Brakes

    BCAUTION BWARNING The drive chain of this motorcycle is made Brakes are extremely important parts for safety of special materials carefully processed. of both rider and passenger, so they should be authentic parts (428H 108 links) when replacing inspected and adjusted often. the drive chain.
  • Page 40 position of the brake handle when it is grasped to make REAR BRAKE (DRUM BRAKE) the front wheel begin to brake. Adjustment of rear brake pedal When adjusting the free stroke 2 of the brake handle, remove the rubber bush 1 along the cable and turn the adjusting nut 5 on the front brake.

  • Page 41: Tires

    sure the mark extending line 1 is in the allowed range BWARNING 3 (see the figure) marked on the wear limit mark 2, otherwise have the component in the rear brake The tire pressures and surfaces are significant. If they are neglected, the safety of the rider may be replaced by a qualified distribution and maintenance endangered and the motorcycle may be damaged.

  • Page 42: Light And Signal

    motorcycle. light up. Replacement of bulbs BWARNING The rated power of each bulb is shown in the latter content Tire standard applicable to the motorcycle: of “specifications”. When replacing a burnt out bulb, be Front wheel: 2.75-18 sure to use the bulb with the same rated power and Rear wheel: 90/90-18 51P specification.

  • Page 43: Fuse

    FUSE TROUBLESHOOTING The fuse box is next to the If the engine fails to start, please check the following to fastening belt of the battery. help determine the cause. a sudden power failure or circuit 1. Make sure there is sufficient fuel in the tank. disconnection occurs while riding, 2.

  • Page 44: Transportation

    TRANSPORTATION BWARNING Before the motorcycle is transported, drain the fuel in it Do not fix the spark plug near the spark plug hole because it is highly combustible and tends to explode in for inspection, because combustible mixed gas is certain conditions.

  • Page 45: Storage

    STORAGE Tires • Inflate the tires to the pressure recommended in this If the motorcycle is kept out of service in winter or any manual. other seasons, it should be maintained using proper materials and devices. So it is recommended that your Exterior •...

  • Page 46: Notice Of Battery Usage

    NOTICE OF BATTERY USAGE out, corrosion may occur to both your clothes and the motorcycle. 1. ACTIVATION OF NEW BATTERY 1.1 Addition electrolyte 1.2.2 First connect the positive “+” terminal (red wire), then connect negative “-” terminal, Note: please note that 1.1.1 Check the appearance of the battery and make sure reversing the wires can damage the electric components there are no scratches and cracks, the terminals should...
  • Page 47 It is suggested to use an anti-burglar alarm to use standard recharging for extending the life of battery. recommended by Haojue, other alarms may lead to Standard recharging: Current: 0.7A, Time: 5–15 abnormal operation of the circuit system, or even damage hours;...

  • Page 48: Table Of Specifications

    TABLE OF SPECIFICATIONS Performance Fuel consumption 1.7L/100km Size and weight Maximum speed 90km/h Length 2060mm Climbing ability 18 ˚ Width 790mm ≤7m (V=30km/h) Braking distance Height 1065mm Wheelbase 1285mm Riding Ground clearance 168mm Turn diameter 4.6m Curb weight 125kg Front tire 2.75-18 Maximum load mass (including riders) 275kg...

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