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Related Manuals for Star EV Roadster 2+2-AC
Summary of Contents for Star EV Roadster 2+2-AC
- Page 1 Owner’s Manual and Service Guide Roadster: Roadster 2+2-AC and Roadster 4+2-AC...
- Page 2 Thanks for buying the Star EV Roadster. This manual contains infor- mation you will need for proper operation, maintenance, and care of your Roadster. A thorough understanding of these simple instruc- tions will help you to obtain maximum enjoyment from your new Star If you have any questions about the operation or maintenance of your Roadster, please consult your Star EV dealer.
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Page 3: Table Of Contents
Table of Contents Vehicle Specifications Operation User Information Driver Information Driving New Vehicle Inspection Maintenance Battery Maintenance Brake System Maintenance Steering System Maintenance Motor Maintenance Lubrication Maintenance Maintenance Schedule Troubleshooting After-Sale Service Electrical Diagrams... -
Page 4: Vehicle Specifications
1: Vehicle Specifications Roadster Roadster 2+2-AC and Roadster 4+2-AC 4 of 6 (2 facing backwards on Passengers Body Material Fiberglass both) Eight 6 V (48 V) batteries, Battery System Front Suspension Leaf spring and shock Trojan T-105 Motor Power 7 hp AC motor... - Page 5 Speed gauge mounting point Speedometer Lights on indicator Left turn signal indicator Power display Right turn signal indicator Brake light Notes: • Low battery voltage alarm light: Red when battery voltage is low. • Turn signal: The turn signal lever has a button on the end. Push in to sound horn;...
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Page 6: User Information
Do not modify the vehicle without manufacturer’s approval. Any modifications will affect the function, safety, and warranty of vehicles. Any replacements of spare parts by an authorized STAR EV dealer (i.e., changing batteries, tires, seats, etc.) shouldn’t affect the safety requirements. Do not attempt to lift the suspension of this vehicle as serious injury could occur and the vehicle will no longer be warranted by the manufacturer. -
Page 7: Driver Information
4: Driver Information It is recommended that only persons with a valid motor vehicle driver’s license be allowed to operate the vehicle. The driver should pay close attention to road conditions, pedestrians and other vehicles on the road. Remind passengers to buckle seat belts and keep arms and legs inside the vehicle at all times when it is moving. -
Page 8: New Vehicle Inspection
and weight capacity requirements, authorized speed limits, and other reg- ulations. • Keep a clear view of the path of travel. Observe other traffic and pedestri- ans, and maintain a safe distance, based on speed of travel, from a vehicle ahead. -
Page 9: Battery Maintenance
• Keep the maintenance area clean and safe. • Please perform vehicle maintenance according to safety guidance. Refer to STAR EV preventative maintenance schedule or visit an authorized dealer. • Maintain the ventilation of working sites. • Check and maintain safe working conditions. Check and maintain the braking, steering, speed direction control system, emergency facilities, head/rear lights, controller, and safety equipment. - Page 10 trolyte value to normal. If the battery discharges by 80% (the electrolyte is between the range 1.13 - 1.15 g/cm3), charge it immediately. At this range the vehicle can only last 2 - 3 mi. Don’t discharge any longer, or it will dam- age the battery.
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Page 11: Brake System Maintenance
hardware to 50 - 70 in. lbs. (6 -8 Nm) torque. Protect the battery terminals and battery wires with a commercially available protective coating. Brake System Maintenance Adjust the gap between the brake drum and brake shoes. Dial up the adjusting ratchet wheel of the brake drum until the wheel cannot turn freely, then dial down the ratchet wheel 7 - 8 teeth. -
Page 12: Maintenance Schedule
• The gear oil should be changed once a year. User can choose gear oil ac- cording to the climate. (Summer: GL-4 90, Winter: GL-80W/90) • Replace the grease for the rear axle once a year, using recommended oil type GL-5 90 and GL-5 80W/90. Fill the level to 1.2 liters (40 oz). When changing, first twist down the oil plug to discharge the gear oil. -
Page 13: Troubleshooting
6: Troubleshooting Problem Possible Reason Processing Methods Operation procedure is wrong Refer to user manual Cut off the power, remove the Wiring connector is corroding nut, clean the connector and replace the nut Battery power is low Charge the battery Cart cannot move Direction switch is damaged Replace part... -
Page 14: After-Sale Service
These possible causes are just for your reference and do not include all causes that result in these listed issues. 7: After-Sale Service Star EV has authorized local dealers that will provide the friendly service and tech- nical support for end users. Be sure to visit www.starev.com to find a dealer in your area. - Page 15 This manual tries to be as sound and elaborate as possible in literal and figura- tive description as well as technical description on the basis of existing data. At the same time, JH Global reserves the right to alter the content of this manual and this manual is subject to change without prior notice;...
- Page 16 STAR EV, a brand of JH Global Services, Inc. 378 Neely Ferry Road | Simpsonville, SC 29680 www.starev.com...
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