Eko-Vimar Orlanski Orlan 23 - W Operating Manual

Eko-Vimar Orlanski Orlan 23 - W Operating Manual

Wood gasifi cation boiler at 23 kw, 35 kw

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Operating manual

Wood gasifi cation boiler at 23 kW, 35 kW
Orlan 23 - W
Orlan 35 - W
ISO 14001
ISO 9001

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Summary of Contents for Eko-Vimar Orlanski Orlan 23 - W

  • Page 1: Operating Manual

    Operating manual Wood gasifi cation boiler at 23 kW, 35 kW Orlan 23 - W Orlan 35 - W ISO 14001 ISO 9001...
  • Page 2: Table Of Contents

    Contents 1. Boiler’s use..............25 2.
  • Page 3: Boiler's Use

    1. Boiler’s use Wood is the main fuel for the Eko-Vimar Orlański boilers. Wood at 15-25 % humidity and length about 5 cm smaller than the loading chamber should be used as the main fuel (billet’s diameter - 15-25 cm - check „technical data”). NOTICE! Using different than ordinary fuel doesn’t guarantee boiler’s right operating - as it was featured in technical data and it can influence the boiler’s way of working and its...
  • Page 4: Procedure Rule

    2. Procedure rule Wood gasifi cation boilers work in pirolitic wood distillation process. When the air is limited wood changes into charcoal while burning up. In the same time wood gas appears, which next relocates to burner’s nozzle and there it is burnt at the bottom of the boiler. Such method of wood burning allows for its effective using as fuel.
  • Page 5: Diagram Of Chimney Choice According To The Din 4705 4 Norm

    Chimney sweep should approve smoke outlet before its connecting to a chimney flue. According to the PN-EN 303-5 norm accumulation tank should be assembled together with wood boiler - its capacity is listed in reference to the 4.2.5. point of the norm above. 3.1.
  • Page 6: Description Of Control System

    Pantone Cool Gray 5 C 4. Description of CONTROL SYSTEM Pantone Cool Gray 9 C Pantone Cool Gray 11 C 4.1. Front panel of EKOSTER 2 regulator Pantone Process Black Pantone 485 C STOP Folia matowa PUMP’S OPERATION FAN’S OPERATION FIRING-UP MODE BLOW-THROUGH - INTERNAL TIME BLOW-THROUGH - OPERATING TIME...
  • Page 7: Functions Of Ekoster 2 Regulator

    12. Insulation class 13. Surrounding temperature 0 – 40 °C 14. Disconnecting type full 15. Over current protection 2 x 1.25 A (fuse) NOTICE! If the “Er” appears on the screen it means that temperature either raised over 99 °C, it decreased below -9 °C or the sensor got damaged.
  • Page 8 COMFORT SYSTEM facility The COMFORT SYSTEM function built into the regulator prevents against stone deposition between pump rotor and stator. The regulator automatically actuates the pump after the heating season for about 30 seconds, every 14 days. Operation of the pump in this mode is signalled by pulsation of PUMP indicator.
  • Page 9: Installation Instructions

    Settings in correct order: • „HI”: hysteresis of boiler’s temperature regulation (2 °C - 9 °C), that is temperature’s decreasing to the low enough to cause fan’s turning on. • „Po”: temperature when the pump turns on (65 °C), after room thermostat’s connecting we change regulation for below 65 °C (in the type 3.4: +65 °C up to +90 °C) till the time when „rP”...
  • Page 10 NOTICE! Pump live wires’ connections and fuse’s replacement should be made when the regulator is OFF ( connecting plug should be taken out of the current slot). If the condition is not made it may cause electric shock.
  • Page 11: Technical Data Of A Boiler

    5. Technical data of a boiler Description Upper door Lower door Heat exchanger Exhaust fan Information plate Boiler casing Safety coil Regulator Power Orlan 23W Orlan 35W Total height A - mm 1245 1493 Heating water outlet height B - mm 1300 1548 Heating water inlet height...
  • Page 12 Specifi cation of a basic technical parameters Power Effi ciency 82,2 84,4 Boilers class according to PN-EN 303-5 3 (the highest) norm Boiler weight Water capacity Loading/combustion chamber capacity Charging hole Width/Length 430/260 Czas spalania paliwa >2 Billets’ length Wood humidity - recomended 15-25 Fuel taking for power:...
  • Page 13: Connecting And Exploitation

    6. Connecting and exploitation 6.1. Connecting Four-way mixing valve is essential for any installation. It’s role is to mix hot water (contribution water) with the one returning from the system. Water mixing is necessary as to avoid „cold return of the water” and to keep the same temperature of the boiler. What follows the temperature of heating system’s feeding can be lowered to the temperature of satisfactionary warmth in the house.
  • Page 14: Wood And Gasification

    6.2. Wood and gasification It is important that wood gasification boilers worked in specific conditions. Boiler’s temperature accounts for 70-80 °C. At lower temperatures gasification doesn’t procees in a correct way and what follows - wood intake is relatively higher. Wood drying in a loading chamber is an essential stage in gasification process - wood doesn’t have adequate temperature at lower temperatures and all of the process is inadequate.
  • Page 15: Accumulation

    Pic.7 Hygrometer - an appliance for humidity measurement - in Eko-Vimar Orlański’s offer. Wood humidity [%] Outside drying - in months Tree’s chopping off Pic.8 Wood humidity chart. 6.3. Accumulation The best results in heating gives boiler’s connecting with an accumulation tank. Such installation causes less wood using - even up to 40 %.
  • Page 16: Starting

    6.4. Starting Before first boiler’s use there should be checked: leakproof of the threaded joints (whether there isn’t any leak) installation water level, the parameters of boiler’s operating are to be set as well. 6.5. Burning up The steps to be taken to burn up in the boiler: 1.
  • Page 17: Boiler's Putting Out

    NOTICE! Lack of fuel is signalled with a red indicator 6.7. Boiler’s putting out Boiler puts out in two ways: after turning off button pressing or after all of the wood burning out. 6.8. Optimum boiler’s temperature assuring Right boiler’s temperature maintaining during its exploitation is very important. To assure correct gasification process water temperature should be about 70 °C.
  • Page 18: Conservation

    ImPORTANT! In the longer periods of the boiler stand-by it is advisable to unplag it. 7. Conservation 7.1. Boiler’s conservation Except for the elements described in „BOILER’S EXPLOITATION” preserving it is important that the boiler was protected during its stagnation (summer time, householders’ absence). Boiler’s interior, hest, exchanger, chimney fl ap should be cleaned through - it’s advisable to burn some dry softwood (ex.
  • Page 19: Leakproof Securing

    Four steps to clean out the exchanger (except for the SUPER type) 1. Take off the boiler back upper casing. 2. Turn on the nuts with M13 - M17 spanners (depending on boiler type). Important! Before nuts turning on and turning off the thread should be preserved with a special anti corrosion agent;...
  • Page 20: Faults Caused By Boiler's Wrong Exploitation And Their Removing

    8. Faults caused by boiler’s wrong exploitation and their removing Problem Cause Remedy suggested boiler doesn’t faulty burning up check „Burning up” reach the to moist wood humidity control - use wood at right parameters temperature needed primary air conduit choked call service - facility out of the warranty secondary air conduit choked call service - facility out of the warranty...
  • Page 21: Allowance For Orlan Super Boilers

    Problem Cause Remedy suggested fan’s loud working bearings damaged call service - fan’s replacement condenser damaged call service - condenser’s replacement fan montaging clips loosened checking, turn the clips tight fan’s blades unclean checking, cleaning unneeded unit in fan’s cover checking, cleaning poor fan’s working fan’s blades unclean...
  • Page 22: Utilizing

    10. Utilizing The appliance is approved according to the European Directive 2002/96/EC in the matter of electrical and electronic devices’ waste (WEEE). Ensuring right its scrapping you help to protect the environment. Wrong utilization of the appliance may cause negative influence on the environment. To prevent it - make sure that you utilize the boiler in a proper way.
  • Page 24 ISO 14001 ISO 9001 Eko-Vimar offers more than wood boilers! We deliver the best appliances for economical heating sys- tem construction. www.eko-vimar.com.pl...

This manual is also suitable for:

Orlan 35 - w

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