How to use this manual This manual contains the following sections: The SAFETY section contains important information regarding hazard or unsafe practices of the - HOW TO USE THIS MANUAL machine. - SAFETY - OPERATIONS Levels of hazards are identified that could result - MAINTENANCE in product or personal injury, or severe injury - PARTS LIST...
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Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2010 and is subject to change on production units at a future date.
This operator and parts manual should be considered a permanent part of the unit and should remain with the unit at all times. This operator and parts manual covers all the Tomcat 200 Series burnishers. You may find descriptions and features that are not on your particular model.
Machine Install / Warranty Registration 1-800-634-4060 www.factorycat.com Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name End-User Contact: Address: City/State: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS Filling solution tank, Solution tank sight tube, Solution drain hose or valve for flushing and freezing conditions Adjusting controls &...
R.P.S. Corporation P.O. Box 241 Racine, WI 53401 Phone: (800) 450-9824 (N. America) Fax: (866) 632-6961 Copyright R.P.S. Corporation 2006. All rights reserved. Since our policy is one of constant improvement, all specifications are subject to change without notice. PAGE 3...
Common wear parts 200 Part Function Results Number Image ultra high Ultra high speed For high speed buffing 20-4221 speed - beige High speed buffing and burnishing. For And burnishing. frequent burnishing on soft to medium finishes. Luster lite - blue...
Safety Messages Your safety, and the safety of others, is very important and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in this manual. This information informs you of potential hazards that could hurt you or others. It is not practical or possible to warn you of all the hazards associated with operating this unit.
!! Safety Precaution!! WARNING: Always use the charger provided by Hazardous voltage. Shock, burns or WARNING: the maufacurer to charge the machine. electrocution can result. Always disconnect the It is an automatic charger, specifically designed batteries before servicing machine. to charge at the appropriate rate. If you must use a different charger, disconnect the batteries Batteries emit hydrogen gases.
Controls and Fuctions See figures (1-6) on page 7 helps prevent damage to machine when cleaning close to walls and other objects. 1. Corner roller bumpers: 2. Rear tires: Non-marking and extra wide tires for stability. 3. Rear transaxle: Provides propulsion for machine. Increases or decreases the pad pressure.
Machine Preperation Uncrating machine Carefully check the crate for any sign of Damage. Batteries are in the unit. To uncrate the machine, remove banding from around the crate. Take off the top and sides And dispose of properly. Remove banding from machine. Remove the chocks around the drive wheels.
MACHINE SETUP ATTACHING PAD 1. Turn machine power off. 2. Tip machine back until the tip back bar is resting safely on floor. TIP BACK BAR FLOOR BLUE PAD RETAINER CLIP 3. Remove blue pad retainer clip from pad holder. 4.
Operation Operating hints Read and understand the safety section on page 5 and 6 before operating machine. Pre- burnishing One Pass Check list Burnishing 1. Check battery condition gauge on the hour Steps: (see below) meter/battery gauge. (See below) Make sure batteries are fully charged before using.
Battery charging CAUTION: The following instructions are intended for the 36v charger supplied with the machine. Do not use any other charger with this machine. Charger speccifications Output voltage of 36 volts. Output current of 25 amps max. Input voltage of 110 volts/60 Hz. Automatic shut off circuit.
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Onboard battery charger display General information and warnings Electronic automatic battery charger with microprocessor suitable for any battery type. Fully automatic charging cycle with electronic setting protected against overload, short-circuit at clamps and reversed polarity. Never disconnect the battery while charging: this could cause sparks. Never use the equipment in the rain, in areas used for washing or damp areas.
Maintenance Daily Maintenance Monthly Maintenance 1. Check pad condition. (Replace if necessary) 2. Check battery charge. 1. Check flex driver 3. Clean dust control filters. 2. Check to see if battery cables are tightened and clean. (Tighten if needed) 4. Check hoses and verify there are no clogs. 3.
Preventative maintenance records CUSTOMER INFORMATION CUSTOMER ADDRESS CITY STATE ZIP CODE MACHINE INFORMATION MODEL # SERIAL # WORK ORDER# HOUR METER: BATTERY CONDITION Cell #1 Cell #2 Cell #3 Battery # 1 Hydrometer Reading Battery # 1 Water Condition Battery # 2 Hydrometer Reading Battery # 2 Water condition Battery # 3 Hydrometer Reading Battery # 3 Water Condition...
Trouble Shooting Problem Cause Solution No power, nothing operates. Faulty key switch. Contact local servicing dealer. Batteries need charging. See charging batteries. Faulty battery. Replace battery. Loose battery cable. Tighten loose cable. Main circuit breaker tripped. Wait 5 minutes for auto reset. determine cause and correct.
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Trouble Shooting Problem Cause Solution Poor dust control. Main vacuum hose disconnected. Reconnect hose. Burnishing deck hose disconnected. Reconnect hose. Burnishing deck hose clogged. Remove debris. Damaged main vacuum hose. Contact local servicing dealer. Damaged burnishing deck hose. Contact local servicing dealer. Filter clogged.