Periodic Maintenance & Lubrication - BOXER BM 100 Instruction Manual

Periodic Maintenance & Lubrication Chart
Whichever
comes first
Sr.
No. Operation
Kms. 500-750
OR
Days 30 - 45
1. Servicing P
2. Carburetor / Idle speed / CO % CL,A
3. Engine oil R
4. Valve tappet clearance C,A
5. Oil strainer / Centrifugal gilter CL
6. Air cleaner element CL
7. Fuel system leakage C
8. Air breather tube C
9. Battery electrolyte level C,A
10. Brake light switch C,A
11. Clutch play / Throttle play C,A
12. Rear brake pedal play C,A
13. Brake lining or pads wear (front & rear) C
14. Steering play C,A
15. All fasteners tightness including eng. mtg bolt T
16. Engine mtg. silent bush
17. Tyre thread wear
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RECOMMENDED FREQUENCY
Initial Subsequent
2,500 kms. Every 2,500km
240 days from date of sale Every 75 days
P P P
CL,A CL,A CL,A
R Every 5000 kms
C,A Every 5000 kms
Every 10000 kms
CL CL CL R - Every 10000 kms
C C C C, R - if required
C C C R - Every one year
C,A C,A C,A Every 15 days
C,A C,A C,A C,A
C,A C,A C,A C,A
C,A C,A C,A C,A
C C C Replace if required
C,A C,A C,A C,A
T T T T
C -Every 20,000 kms R-if req.
C -Every 10,000 kms
Every 2500 Km. or every 75 days s
Periodic Maintenance & Lubrication Chart
l : Indicates
operation to
Sr.
be performed. No. Operation
« : More frequent
cleaning may
be required
18. General lubrication
when driving
in dusty
19. Swing arm pivot pin
condition.
20. Front fork
21. Front fork oil
A - Adjust
CL - Clean
22. Fork oil seal and dust seal
C - Check
23. Rear shock absorbers
L - Lubricate
24. Drive chain adjust
T - Tighten
R - Replace
25. Drive chain
D - Drain
26. Drive chain lock
27. Engine compression pressure
Note:
Parts / Lubricants to
28. Cylinder block piston & head de-carbonising
be replaced as per
29. Valve lapping / Oil seal leakage
Periodic
Maintenance and
Lubrication Chart
30. Gap in reed switch & TPS magnet
are mandatory and
31. Silencer drain hole cleaning
the same are
32. Rear sprocket fasteners
chargeable to
customer.
33. Rim run out
34. Front brake lever play
ubsequent ly.
RECOMMENDED FREQUENCY
Whichever
comes first
Initial Subsequent
Kms. 500-750 2,500 kms. Every 2,500km
OR
Days 30 - 45 240 days from date of sale Every 75 days
L L L L L
L Every 5,000 kms.
C,A C,A C,A
R -Every 10,000 kms.
R -Every 10,000 kms.
C C C C C -Every 2500 kms.
L -Every 500 kms.
C,CL,L Every 5,000 kms.
R Every 5,000 kms.
C -Every 15,000 kms.
Every 15,000 kms.
C - Every 15000 kms.
Every 30,000 kms.
C C C C C -Every Service
CL CL CL CL CL
T T -Every 5,000 kms.
C,A C,A C,A C,A
C,A C,A C,A C,A
l : Indicates
operation to
be performed.
« : More frequent
cleaning may
be required
when driving
in dusty
condition.
A - Adjust
CL - Clean
C - Check
L - Lubricate
T - Tighten
R - Replace
D - Drain
Note:
Parts / Lubricants to
be replaced as per
Periodic
Maintenance and
Lubrication Chart
are mandatory and
the same are
chargeable to
customer.
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