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User's Guide
User's Guide
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Summary of Contents for BOXER BM 125

  • Page 1 User's Guide User's Guide (Export) (Export)
  • Page 2 You can entrust Bajaj Dealers, who are well equipped with all necessary facilities, skill sets and trained manpower for servicing and repairs of your “Boxer BM 125”. In the rare event of going to a local garage, always insist on Genuine Bajaj Spares to ensure safety, performance and longer life of your vehicle.
  • Page 3: Table Of Contents

    Table of Contents Description Safety and Warning information : 1. Technical Specifications..........1 2. Identification Data............3 Warning : This indicates that a potential 3. Location of Parts............4 hazard or injury to you or other persons & to the vehicle can happen if advice 4.
  • Page 4: Technical Specifications

    Technical Specifications Engine : 4 stroke, single cylinder Front Brake : Mech. expanding shoe 110 mm dia. Drum Natural air cooled, Rear Brake : Mech. expanding shoe Spark ignition 130 mm dia. Drum Bore x Stroke : 54.0 mm x 54.4 mm Fuel Tank Capacity : Eng.
  • Page 5 Technical Specifications Tyre Size Vehicle Kerb Weight : 116 kg. Front 2.75 X 17”, 41 P Gross Vehicle Weight : 246 kg. Rear 3.00 X 17”, 50 P Max. Speed : 90 km/h (With single Tyre Pressure rider 75kg) Front 1.75 kg/cm (25 PSI) Climbing Ability : 25% (14 max)
  • Page 6: Identification Data

    Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame Number Location On LH Side of Steering Tube (Alpha-Numeric - 17 Digits) Engine Number Location On LH Side Crankcase Near Gear...
  • Page 7: Location Of Parts

    Location of Parts Speedometer Fuel Tank Cap Grab Handle Rear Clutch Lever Shock Absorber Tail Lamp Front Fork Pillion Foot Rest Side Gear Change Stand Lever...
  • Page 8: Steering Cum Ignition Lock

    Steering cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left / right hand side It has three positions. completely. Push & turn the key to the “LOCK” position and then remove the key.
  • Page 9: Fuel Tank Cap/Fuel Tap

    Fuel Tank Cap/Fuel Tap Fuel Tap Fuel Tank Cap Fuel Tap Fuel Tank Cap Fuel Tap • To open the fuel tank cap, insert the key Fuel tap lever has following 3 positions. inside the lock and turn it clockwise and : When fuel level is above Reserve lift the fuel tank cap.
  • Page 10: Speedometer Details

    Speedometer Details 1. Speedometer: The speedometer shows the speed of the 6. Low Fuel Indicator : It shows the available fuel inside vehicle in Km / Hr. the fuel tank. 2. Odometer : The Odometer shows the total distance that 7.
  • Page 11: Control Switches

    Control Switches Left Handle Bar Switches Right Handle Bar Switches Dipper Switch : When headlight is ON, High or D. Head Light Switch : It has 2 positions. Low beam can be selected using the dipper switch. Hi beam indicator light located on Speedo console will glow when high beam is selected.
  • Page 12: Removal & Fitment Of Side Covers

    Removal & Fitment of Side Covers-LH Removal of Side Cover LH Fitment of Side Cover LH • • Match & insert the side cover in the Insert the key into the cover lock (A) and turn the key clockwise. chassis lug "C" & then slide the cover LH towards rear side.
  • Page 13 Removal & Fitment of Side Covers-RH Removal of Side Cover RH Fitment of Side Cover RH • Match rear side (C) of ‘Side Cover’ lug with • Remove the screw (A) given on the ‘Side hole located on chassis & press the cover Cover’.
  • Page 14: Battery / Tool Kit

    Battery / Tool Kit Tool Kit Location Make of Battery may differ from vehicle to vehicle Battery Tool Kit Location • It is located inside the ‘Side Cover’ LH. • It is located below the battery box. • Always maintain electrolyte level in each •...
  • Page 15: Removal & Fitment Of Seat

    Removal & Fitment of Seat Fig. A Fig. B Removal of Seat Fitment of Seat • Remove 2 nos. M5 Allen bolts using allen • Match & insert the bracket ('1' of Fig. 'B') key on LH & RH. of seat with slot ('2' of Fig. 'B') provided below the fuel tank on chassis.
  • Page 16: How To Ride Your Bike

    How to Ride Your Bike Starting The Engine : • Release starter button / kick lever as soon as engine gets started. • Turn the fuel tap knob to ‘ON’ or ‘RES’ • When the engine is warmed up enough to position.
  • Page 17 How to Ride Your Bike Moving Off : Warning : When shifting down to lower gear, do not shift at such high speed that engine • Start the bike. rpm rises excessively. This may cause engine • Check that Center/Side stand is retracted. d a m a g e , a n d r e a r w h e e l m a y s k i d .
  • Page 18 How to Ride Your Bike • Never lock the brakes, or it will cause the Running IN tyres to skid. When cornering, use brakes Proper running-in is important for the better judiciously and do not de-clutch. Reduce engine life and trouble free performance of the your speed before you get into the corner.
  • Page 19 How to Ride Your Bike Optimum Shifting Speeds for best mileage Fuel Saving Tips : A well maintained vehicle and good driving can contribute 1st gear : 0 km/h a lot to the saving of petrol. Following are a few simple fuel saving tips.
  • Page 20: Safe Riding Tips

    Safe Riding Tips Safe Riding Tips • Drive cautiously. Start early & reach your • Always wear Helmet when riding the bike. destination safely. • Read thoroughly the instructions given in the • Always carry vehicle registration & insurance manual and follow them papers, and a valid driving licence with you.
  • Page 21: Daily Safety Checks

    Daily Safety Checks If any irregularities are found during these checks, refer to • Smooth without restriction • Ensure that the Side Stand returns to its fully closed the Maintenance chapter & visit your Bajaj dealer for the position. doing the necessary repairs to return the motorcycle to a •...
  • Page 22: Engine Oil

    Recommended Engine Oil : Always insist on Genuine Oil for optimum engine performance. Model Engine Oil Grade Boxer 20W50 API ‘SL’ BM125 JASO ‘MA’ Grade A : Oil Filler Cap B : Oil Level Gauge Engine Oil Level Checking : •...
  • Page 23: Battery

    Battery Battery Maintenance : CAUTION : Tap water is not a substitute for distilled water and will shorten the life of the battery. • When battery is found discharged, it is advised to get it charged immediately at authorised Bajaj Dealer. •...
  • Page 24: Wheels - Tyre

    Wheels - Tyre Wheel Puncture : Tyre Pressure : Keep appropriate tyre pressure as mentioned below to increase life of the tyre & for getting better fuel consumption. Front 1.75 Kg/Cm (25.0 psi) Rear (Solo) 2.00 Kg/Cm (28.5 psi) Rear (with Pillion) 2.25 Kg/Cm (32.0 psi) Use the recommended levers while removing the Tyre / Tube for puncture work.
  • Page 25: Periodic Maintenance Information

    Periodic Maintenance Information Spark Plug Drive Chain Slackness • Remove spark plug by using the plug • Chain top edge to be kept between the spanner. two marks of the chain case during chain • Clean the spark plug. slackness inspection. •...
  • Page 26 Periodic Maintenance Information Cleaning Chain Lubrication Drive chain must be cleaned & lubricated as • Wipe off excess oil or dripping oil & close per periodic maintenance schedule. the window cover. Non Sealed type Drive chain • Chain to be cleaned & lubricated at every 5000 Kms.
  • Page 27: Periodic Maintenance & Lubrication Chart

    Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Operation Servicing 5000 10000 20000 25000 15000 30000        Servicing 1st - 750 Kms / 30 Days 2nd onward @5000 Kms Engine idling speed / CO% Valve tappet clearance Engine oil 20W50API SL JASO MA Grade Oil strainer...
  • Page 28 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Operation Servicing 5000 10000 15000 20000 25000 30000 16. Throttle grip play C, A C, A C, A C, A C, A C, A C, A C, A 17. Rear brake pedal free play C, A C, A C, A C, A C, A C, A C, A C, A...
  • Page 29 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Operation Servicing 5000 10000 15000 20000 25000 30000 C, L C, L Wheel bearing (for non sealed bearings only) At every 20000Kms 32. Tyre tread wear C, R C, R C, R C, R C, R C, R At every ser.
  • Page 30: Non Use Maintenance

    Non-Use Maintenance Non-use maintenance is necessary if the vehicle • Cover entire vehicle neatly. Make sure that the storage area is well ventilated & free from remains off the road for a longer duration (more flames or spark. than 15 days**). The correct and careful non-use •...
  • Page 31 Use only Bajaj Genuine Parts • For optimum performance of vehicle • For prolonged life of components & vehicle Always Insist on • For economical maintenance cost • For rider's safety parts Genuinity Test Scratch Hologram to find ‘Genuine’ Partial transparent Hologram Bajaj Auto Limited Akurdi Pune 411 035 India QTY 1 NO.
  • Page 32 Bajaj Auto Limited Akurdi Pune 411 035 India +91 20 27472851 +91 20 27407385 www.bajajauto.com...

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