Table of Contents
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Table of Contents
Introduction ..................................... 1
Replacement Engine................................. 1
Accessories................................................ 1
This Booklet .............................................. 1
Manual Conventions .........................2
Safety Rules ......................................3
Controls and Features....................... 5
Replacement Engine................................. 5
Assembly ..........................................6
Install the Spark Arrester ......................... 6
Add Engine Oil ......................................... 6
Add Fuel.................................................... 6
Operation ......................................... 7
Engine Location........................................ 7
Starting the Engine................................... 7
Stopping the Engine ................................. 7
Maintenance .....................................8
Engine Maintenance.................................8
Oil..........................................................8
Spark Plugs ...........................................8
Air Filter................................................8
Spark Arrester....................................... 9
Cleaning ................................................ 9
Adjustments .......................................... 9
Maintenance Schedule.......................... 9
Storage ........................................... 10
Engine Storage........................................ 10
Specifications ..................................11
Engine Specifications.............................. 11
Fuel.......................................................... 11
Oil ............................................................ 11
Spark Plugs ............................................. 11
Valve Clearance....................................... 11
Keyway Shaft........................................... 11
Dimensions ............................................. 12
Parts Diagram ......................................... 13
Parts List ................................................. 14
Troubleshooting ............................. 17
Warranty ........................................ 18
Warranty Qualifications .........................18
Repair/Replacement Warranty ..............18
purchase ..................................................18
Warranty Exclusions...............................18
Normal Wear.......................................18
Other Exclusions .................................18
Consequential Damage ...........................18
Contact Information ............................... 19
Address................................................ 19
Customer Service ................................ 19
Technical Service................................. 19
Notes ..............................................20
C46565-2-07-1-0126
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Summary of Contents for Champion C46565
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Page 1: Table Of Contents
Limits of Implied Warranty and Spark Arrester........9 Consequential Damage ......18 Cleaning ..........9 Contact Information ....... 19 Adjustments .......... 9 Address..........19 Maintenance Schedule......9 Customer Service ........ 19 Storage ........... 10 Technical Service......... 19 Engine Storage........10 Notes ..........20 C46565-2-07-1-0126... -
Page 3: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment engine. CPE get the most from your purchase. To find out designs and builds engines to strict more, please visit our web site at specifications. -
Page 4: Manual Conventions
NOTE If you have questions regarding your engine, we WARNING can help. Please call our help line at (877) 338- 0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. C46565-2-07-1-0126... -
Page 5: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. C46565-2-07-1-0126... - Page 6 Equipment sparks, smokes or emits flames Disconnect the spark plug wire. Equipment vibrates excessively When storing the engine: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. C46565-2-07-1-0126...
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Page 7: Controls And Features
(10) Oil Filler Cap – Check and fill engine (5) Fuel Valve Lever – Turn this valve to oil level. the “On” position to supply fuel to the engine. (11) Muffler – Full-size muffler for sound abatement (6) Starter Grip – rubber comfort grip for recoil starter. C46565-2-07-1-0126... -
Page 8: Assembly
The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level. NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. C46565-2-07-1-0126... -
Page 9: Operation
3. Turn the fuel valve to the “Off” position. 4. Move the choke lever to the “Choke” position. 5. Pull the starter cord slowly until resistance is felt and then pull rapidly 6. As engine warms up, move the choke lever to “Run”. C46565-2-07-1-0126... -
Page 10: Maintenance
Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. C46565-2-07-1-0126... -
Page 11: Spark Arrester
Every 3 years Replace fuel line A clogged spark arrester will dramatically reduce To be performed by knowledgeable, engine performance. experienced owners or Champion Power Equipment certified service dealers Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. -
Page 12: Storage
6. Remove the spark plug and pour about follow these guidelines. ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. Engine Storage 7. Reattach the spark plug. Allow the engine to cool completely before storage. C46565-2-07-1-0126... -
Page 13: Specifications
13.4 inches (34 cm) Width 14.4 inches (36.5 cm) Length 12.6 inches (32 cm) Fuel Fuel capacity is 0.97 US gallons (3.7 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). C46565-2-07-1-0126... -
Page 14: Dimensions
Specifications Dimensions C46565-2-07-1-0126... -
Page 15: Parts Diagram
Specifications Parts Diagram C46565-2-07-1-0126... -
Page 16: Parts List
Switch Trim Plate ST160F-112-0004 Diode ST160F-103-0003 Drain Plug ST160F-103-0004 Drain Bolt Washer ST168F-2-103-0005-000100 Crankcase GB276-BB-6205-UU Radial Ball Bearing 6205 Unsealed ST160F-103-0006 Oil Level Switch Assembly ST160F-105-0001 Governor Weight Holder ST160F-105-0002 Governor Weight Pin ST160F-106-0003 Governor Shaft ST160F-105-0004 Governor Holder Clip C46565-2-07-1-0126... - Page 17 ST168F-2-104-0009 Cylinder Head Complete ST168F-2-104-0010 Cylinder Head Gasket ST168F-104-0011 Intake Valve ST168F-104-0012 Exhaust Valve ST168F-2-103-0011 Valve Lifter ST168F-2-105-0009 Camshaft Assembly FMD-DP8-14 Dowel Pin 8×14 ST160F-103-0012-010100 Oil Filler Plug ST168F-107-0020-000100 Fuel Meter Assembly ST168F-104-0013 Pillow Block ST168F-104-0014 Pillow Block Stud C46565-2-07-1-0126...
- Page 18 Second Ring (Black) 103C ST168F-105-0013 Oil Ring Set ST168F-2-105-0014 Piston ST168F-105-0015 Piston Pin Clip ST168F-105-0016 Piston Pin ST168F-105-0017 Connecting Rod ST168F-104-0018 Tappet Lock Nut ST168F-104-0019 Exhaust Rocker Arm ST168F-104-0020 Tappet Adjusting Bolt ST168F-104-0021 Intake Rocker Arm ST168F-104-0022 Rocker Arm Pin C46565-2-07-1-0126...
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Page 19: Troubleshooting
Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level. Place engine on a flat, level surface Engine cannot supply enough power Insufficient ventilation Check for air restriction. Move to a or overheating well ventilated area C46565-2-07-1-0126... -
Page 20: Warranty
Warranty Qualifications Installation, Use and Champion Power Equipment (CPE) will Maintenance register this warranty upon receipt of your Warranty Registration Card and a copy of... -
Page 21: Contact Information
Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429... -
Page 22: Notes
Notes Notes C46565-2-07-1-0126...