TATA Motors Safari 2.2 VTT Dicor Owner's Manual
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TATA Motors Safari 2.2 VTT Dicor Owner's Manual

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  • Page 3 T T T T T a a a a a ta Saf ta Saf ta Saf ari (2.2 ari (2.2 VTT DICOR) VTT DICOR) ta Saf ari (2.2 ari (2.2 VTT DICOR) VTT DICOR) ta Saf ari (2.2 VTT DICOR) 4x2 &...

  • Page 5: Table Of Contents

    C O N T E N T S 1 . Foreword 24x7 On Road Assistance 3 . Important information for owners 4 . Environmental Protection 5 . Warranty 6 . Location of Chassis & Aggregate Identification Numbers Getting into the vehicle Your Safety 9 .

  • Page 7: Foreword

    Dear Customer, Thank you for selecting Tata Safari - the vehicle of your choice We welcome you to the world of advanced automotive engineering in a form especially suited to your operating conditions. This book gives you all the information necessary for making your ownership of this vehicle a thoroughly satisfying experience.
  • Page 8 The information and specifications given in this book are valid as on the date of printing. Tata Motors Limited reserves the right to make changes in design and specifications and/or to make additions to or improvements in this product without...
  • Page 9 Helpline sticker on the dashboard, near the who will provide breakdown assistance including towing to steering wheel. the nearest TATA MOTORS Authorized Workshop through • Explain your exact location with landmarks and tell us their Authorized Service Providers (ASP) about the problem you face with the vehicle.
  • Page 10 III. The 24x7 On Road Assistance Program as indicated • Wheel change through spare wheel. above covers Tata Motors Assured vehicles during the • Arrangement of fuel. (Fuel cost will be chargeable at extended warranty period up to a maximum of 3 events.
  • Page 11 • *The decision for free of charge repairs will be as per Disclaimer the warranty policy & procedures of TATA MOTORS • The service is not available in the states of Arunachal LTD. and as per the interpretation of the same by ASP.
  • Page 12 EXCLUSION OF LIABILITIES : customer’s risk & TATA MOTORS shall not be liable for • It is understood that TATA MOTORS shall be under no any damages / claims as a result of the same. liability whatsoever in respect of any loss or •...
  • Page 13 I M P O R T A N T I N F O R M A T I O N A B O U T T H I S M A N U A L Safety symbol Safety and vehicle damage warnings In this manual, you will see CAUTION, NOTICE and WARNING.

  • Page 14: Environmental Protection

    ENVIRONMENTAL PROTECTION TATA MOTORS LTD. is committed to produce the vehicles Switch off the engine during long stops at traffic jams using environmentally sustainable technology. A number of or signals. If you need to keep the engine running, avoid features have been incorporated in Tata Motors passenger unnecessary revving it up or stopping and starting.
  • Page 15 Air Intake & Exhaust system especially for periodically and replaced, if required, as recommended leakages. by Tata Motors. Cylinder head for valve leakage. Do not pour the used oils or coolants into the sewage All filters such as air, oil & fuel filters (check drains, garden soil or open streams.

  • Page 16: Warranty

    TERMS AND CONDITIONS We WARRANT each TATA Safari 4X2 and As for such parts as tyres, batteries, judgement which shall be final and vehicles & parts thereof transfer case, rubber parts, electrical binding, to effect its reliability, nor manufactured by us to be free from equipment and fuel injection shall it apply if, in our opinion which defect in material and workmanship,...
  • Page 17 TERMS AND CONDITIONS rotation, adjustment of valve This warranty is expressly in lieu if it is notified in writing to us or clearance, fuel timing, ignition timing of all warranties, whether by law to our concerned dealer without and consumables like bulbs, fuel or otherwise, expressed or implied, any delay soon after such defect filters and oil filters etc.

  • Page 18: Location Of Chassis & Aggregate Identification Numbers

    LOCATION OF CHASSIS AND AGGREGATE IDENTIFICATION NUMBERS LOCATION OF AGGREGATE IDENTIFICATION NUMBERS 1. CHASSIS NUMBER PLATE CHASSIS NUMBER ON FRAME ENGINE NUMBER ENGINE NUMBER 2. CAB NUMBER PLATE FRONT AXLE NUMBER GEAR BOX NUMBER TRANSFER CASE NUMBER REAR AXLE NUMBER...
  • Page 19 G E T T I N G I N T O T H E V E H I C L E CENTRAL LOCKING SYSTEM Central Locking System (Operated by key) : Your Tata Safari has a single key for operating ignition, steering lock, glove box and doors.

  • Page 21: Your Safety

    • Seat belt system This section gives you important information about safety features of the vehicle meant for occupant • Wearing seat belt protection. It provides information on the use of seat, • Headrestraint seat belts, headrest and seat adjustments. •...
  • Page 22 SEAT BELT SYSTEM The safety of the occupants is of prime importance to us. Your ‘TATA SAFARI ‘ has many features that work together to protect the occupants. Seat Belts TATA SAFARI is equipped with seat belts as a part of occupant restraint system.
  • Page 23 WEARING SEAT BELT System Components and Wearing Seat Belt Your ‘TATA SAFARI’ has three point inertia reel type front and rear seat belts in the out board positions and a lap belt for middle passenger on rear seat. In normal driving the belt lets you move freely in your seat.
  • Page 24 ADJUSTABLE HEADRESTRAINT 6. Each belt should be used by one occupant only . The belt must not be put round a child, seated on passengers lap. 7. When the belt has been in use in a serious accident or shows signs of severe fraying or of having been cut, replace with an approved belt kit.
  • Page 25 Seat-belt precautions for Baby, small child, Pregnant woman and injured person : TATA MOTORS recommends the use of a seat-belt. Ask your doctor for specific recommendations. The lap belt should be TATA MOTORS strongly urges that the driver and passengers...
  • Page 26 DOOR LOCKS Backrest Position To get the maximum protection from the seat belts, the back of the seat should be in an upright position. If you recline the backrest, you reduce the protective capability of the seat belt. Door Locks Lock the vehicle doors when in motion.
  • Page 27 AUDIO WARNING, COLLAPSIBLE STEERING AND AIR BAGS (IF FITTED) Audio Warning : Collapsible Steering Column Seat Belt Reminder The steering column of TATA SAFARI is of collapsible type. During (Beeper and tell-tale indicator) normal operation it works as a solid one piece column and takes all the steering efforts effectively.
  • Page 28 AIR BAGS (IF FITTED) Air Bags (If Fitted) SRS (Supplementary Restraint System) Your vehicle is fitted with an air bag for the driver, located in the steering wheel, and a passenger air bag (if fitted) is located above the glove box compartment.
  • Page 29 AIR BAGS (IF FITTED) The importance of being properly seated : • The bag(s) deflate as the gas escapes through the vent holes in the airbag cushion. In a collision, the airbag inflates extremely quickly, faster than blink of an eye and with great force. •...
  • Page 30 If your vehicle has received any front end damage, you ignition key is turned on. should have the SRS system inspected by an authorized • The air bag warning light illuminates while driving. TATA MOTORS dealer to ensure it is in proper working order.
  • Page 31 • Prior to scrapping the vehicle, owner should bring the the risk of injury in a collision. vehicle to the authorized Tata Motors dealer for safe • Do not attempt to service, repair, or modify the airbag dismantling of supplementary restraint system.

  • Page 33: Driving Controls

    D R I V I N G C O N T R O L S • Driving Controls This section provides information about various • Steering lock & Ignition switch mechanical controls and electrical displays that • Immobiliser help you while driving. •...
  • Page 34 DRIVING CONTROLS 1. Air bag (SRS) for driver & Horn Pad 2. Steering Wheel 3. Bonnet Opening Lever 4. Accelerator Pedal 5. Brake Pedal 6. Clutch Pedal 7. Parking Brake 8. Head Lamp Leveling Switch 9. Gear Lever 10. A.C. Control Switch 11.
  • Page 35 STEERING LOCK & IGNITION SWITCH Steering Lock and Ignition Switch Key of ignition switch is common for door lock, steering lock and glove box lock. The ignition switch is on the right side of the steering column. It has four positions. Turn the key clockwise for further functions. LOCK Steering Locked Accessories ‘ON’...
  • Page 36 STEERING LOCK AND IGNITION SWITCH By turning key to this position all the remaining electrical systems become operative. The glow plug indicator lights up. After a few seconds depending on the ambient temperature it goes off. The engine is ready for cranking.
  • Page 37 IMMOBILISER Anti-theft security system - Immobiliser (If fitted) Remote operated anti-theft security system (Immobiliser) along with central locking system is fitted on the vehicle. Pressing the search push button on remote will result in flashing of turn indicators. This helps in locating the vehicle (vehicle search) in the parking.
  • Page 38 PARKING BRAKE AND GEAR SHIFT LEVER Parking Brake To apply the parking brake, pull the parking brake lever fully up and leave it. To release it, lift the lever up slightly keeping the release button pressed and then push down the lever fully. The parking brake indicator on the instrument panel will go ‘off’...

  • Page 39: Combi Switch

    COMBI SWITCH SCHEMATIC DIAGRAM OF COMBI SWITCH FUNCTIONS LEFT TURN LEFT LANE CHANGE LIGHTING STALK WIPER STALK SELECTOR NEUTRAL RIGHT LANE CHANGE RIGHT TURN FLICK WIPE SWITCH (AUTO RETURN) ROTARY POSITIONS OF LIGHTING SWITCH...
  • Page 40 WIPER CONTROL COMBI-SWITCH LEVER - LEFT Selector Wiper ‘OFF’ Position Intermittent Wipe Rotate selector to set delay timing for intermittent wipe Slow Wipe Fast Wipe Pull upward for windshield wash and wipe. Pull towards driver for FLICK WIPE (Spring Return)
  • Page 41 HEADLAMP/INDICATOR COMBI-SWITCH LEVER - RIGHT Head Lamp ’OFF’ Position Position Lamp - ‘ON’ Position Lamps & Head Lamps - ‘ON’ Toggling the lever in upward direction A - Side indicator ‘OFF’ A - Side indicator ‘OFF’ changes Low beam to High beam and B - Lane change left side indicator B - Lane change right side indicator vice versa.
  • Page 42 TRANSFER CASE GEAR SELECTOR Transfer Case Electric Shift Switch : It is electrically operated and mounted on dashboard below the instument cluster. It is a gear selector switch. It has 3 different gear positions 2H, 4H and 4L. They indicate - 4 x 2 4 x 4 High 4 x 4 Low...
  • Page 43 STEERING WHEEL POSITION ADJUSTMENT Steering wheel position Adjustment (For Low Pivot design steering column) You can adjust the steering wheel position to suit your convenience. Adjust the steering wheel position as follows before you start driving. 1. Adjust the seat to the comfortable position. 2.
  • Page 44 OPERATING SWITCHES, FOG LAMPS AND FUEL TANK FLAP Operating Switches Eight numbers of operating switches are provided on the console. Front Fog Lamps ( if fitted ) The fog lamps are provided on the front bumper to improve the visibility in Foggy weather.
  • Page 45 REAR WINDSHIELD DEMISTER AND HAZARD WARNING Rear Windshield & Outside Rear View Mirror Demister (if fitted) Push the operating switch on the facia to turn the demister ‘ON’ . The demister will switch off automatically after 15 minutes. NOTICE Clean the rear windshield glass carefully from inside to avoid any damage to demister heater element.
  • Page 46 REAR WINDSHIELD WASH & WIPE AND HEAD LAMP LEVELLING SWITCH Rear Windshield Wiper (Latched Switch) Push to switch ‘ON’ - Push to switch ‘OFF’ The function indicator lights up when the wiper function is ‘ON’ . All the above switches have ‘ON’ indication except for hazard warning switch.
  • Page 47 I N D I C A T O R S A N D I N S T R U M E N T S • Instrument Cluster This section gives you information on various • Indicators indicators and gauges provided on the dash board and •...
  • Page 48 I N D I C A T O R S A N D I N S T R U M E N T S INSTRUMENT CLUSTER INSTRUMENT CLUSTER Speedometer Left Turn Indicators* Right Turn RPM Meter Indicator Indicator Indicators* Indicators* Temperature Fuel Gauge...
  • Page 49 I N D I C A T O R S A N D I N S T R U M E N T S INDICATORS Turn Signals High Beam Indicator Indicators This light illuminates with the head lamps in high beam Turn signal lamps can be operated only when the ignition position.
  • Page 50 I N D I C A T O R S A N D I N S T R U M E N T S INDICATORS Battery Charging Indicator ABS Indicators (Where ABS is fitted) This light should come ON when ignition is ‘ON’...
  • Page 51 I N D I C A T O R S A N D I N S T R U M E N T S INDICATORS SRS Indicator (Where air bag is fitted) Water in fuel sedimenter Indicator SRS indicator light on instrument cluster illuminates This light indicates excess water accumulation in approx.
  • Page 52 I N D I C A T O R S A N D I N S T R U M E N T S INDICATORS Malfunction Indicator Lamp - MIL (if installed) This lamp comes ‘ON’ with ignition and it should be ‘OFF’ after cranking the engine.
  • Page 53 I N D I C A T O R S A N D I N S T R U M E N T S GAUGES Speedometer, Main Odometer and Tripmeter (on LCD) : The speedometer indicates the car speed in km/hr. The odometer records the total distance the car has been driven.
  • Page 54 I N D I C A T O R S A N D I N S T R U M E N T S GAUGES Switching among the above three functions can be done by pressing the knob. The 'SET' knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen tripmeter and varies the intensity level of instrument panel illumination.
  • Page 55 I N D I C A T O R S A N D I N S T R U M E N T S GAUGES Procedure for digital clock setting : 1. The clock can be set using both the ‘SET’ and ‘MODE’ keys. 2.
  • Page 56 I N D I C A T O R S A N D I N S T R U M E N T S GAUGES Temperature Gauge The gauge indicates the temperature level of the engine coolant. The red zone at 'H' indicates temperatures higher than normal. High Avoid driving, when the pointer is in the red zone.

  • Page 57: Comfort And Convenience

    C O M F O R T A N D C O N V E N I E N C E • Air conditioning and heating This section gives you information on the different comfort • Front windshield and door glass demister and convenience features provided in your vehicle.
  • Page 58 C O M F O R T A N D C O N V E N I E N C E AIR CONDITIONING / HEATING Air Conditioning / Heating Air Temperature Blower Switch Air flow Direction Your vehicle is fitted with heating and air conditioning system. The switch switch controls are provided on dash board.
  • Page 59 C O M F O R T A N D C O N V E N I E N C E ROOF MOUNTED A.C. UNIT The air mix control switch is on the LH side of the panel. By rotating the control switch clockwise (towards red segment) the air temperature from vents will increase.

  • Page 60: Driving

    C O M F O R T A N D C O N V E N I E N C E ROOF MOUNTED A.C. AND FRONT WINDSHIELD, DOOR GLASS DEMISTER Roof Mounted A.C. Unit (if fitted) The roof mounted A.C. unit is installed on your vehicle. The blower switch has 4 positions - ‘HIGH’...
  • Page 61 C O M F O R T A N D C O N V E N I E N C E POWER WINDOWS Power Windows : Glasses on all four windows of your vehicle can be operated by switches provided on the main control panel located on the driver’s arm rest.
  • Page 62 C O M F O R T A N D C O N V E N I E N C E FRONT SEAT AND SEAT ADJUSTMENTS Front Seats Both driver and co-driver seats are provided with arm rest and Seat height can be adjusted by lifting up / pushing down the lever (2) to give you maximum driving comfort.
  • Page 63 C O M F O R T A N D C O N V E N I E N C E HEADRESTRAINT AND MIDDLE SEAT Headrestraint The front seats have headrestraint. They protect front seat occupants from whiplash and other injuries in the event of impact. For best protection, adjust the centre of the headrestraint so that it is in the same level as your ears.
  • Page 64 C O M F O R T A N D C O N V E N I E N C E MIDDLE SEAT AND ARM REST CUM CUP HOLDER Folding of Middle Seat The seat base is provided with folding arrangement so that you can fold the rear seat forward.
  • Page 65 C O M F O R T A N D C O N V E N I E N C E JUMP SEAT, JACK AND TOOLS Jump Seat (if fitted) The jump seats with hinges are provided at the rear side of the vehicle.
  • Page 66 C O M F O R T A N D C O N V E N I E N C E MOTORISED REAR VIEW MIRROR AND CIGARETTE LIGHTER & ASH TRAY Motorised Rear View Mirror Motorised Rear View Mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch provided on the driver side door.
  • Page 67 C O M F O R T A N D C O N V E N I E N C E CIGARETTE LIGHTER & ASH TRAY AND FUEL TANK FLAP Cigarette Lighter and Ash Tray (Rear) The cigarette lighter is also provided on the console (below air vents). Ash tray is also provided near cigarette lighter for occupants of rear seats.
  • Page 68 C O M F O R T A N D C O N V E N I E N C E FUEL TANK FLAP AND GLOVE BOX Mechanically operated fuel tank flap (if fitted) Fuel tank flap opening lever is provided below driver seat on right hand side.
  • Page 69 C O M F O R T A N D C O N V E N I E N C E INSIDE REAR VIEW MIRROR AND INTERIOR ROOF LIGHTS Rear View Mirror Inside Rear View Mirror An additional antiglare rear view mirror is fitted inside the cab. Use antiglare position only when necessary because it reduces rear view clarity.
  • Page 70 C O M F O R T A N D C O N V E N I E N C E ‘FOLLOW ME HOME’ HEADLAMPS “Follow me home” Headlamps : After closing the door, your car’s headlights remain ON for approximately 30 seconds to help you reach your destination in the dark.
  • Page 71 C O M F O R T A N D C O N V E N I E N C E REVERSE GUIDING SYSTEM Ultrasonic Reverse Guiding System : The vehicle is fitted with ultrasonic reverse guiding system consisting of 2 ultrasonic sensors mounted on the rear bumper and LCD monitor provided on inner rear view mirror (IRVM).
  • Page 72 C O M F O R T A N D C O N V E N I E N C E REVERSE GUIDING SYSTEM SENSING RANGES AND RELATIVE INDICATION ON LCD ARE AS FOLLOWS : • Obstacle at above 1.3 M - No indication •...
  • Page 73 C O M F O R T A N D C O N V E N I E N C E REVERSE GUIDING SYSTEM System may give false alarm during the heavy rain CAUTION conditions, during the snow conditions or heavy wind System performance is dependent on the reflection conditions.
  • Page 74 C O M F O R T A N D C O N V E N I E N C E REVERSE GUIDING SYSTEM MAJOR CAUTIONS 1. This system is strictly a driver assistance device. It is not a substitute of driver’s responsibility while driving. Under no circumstances will the manufacturer accept any responsibility or can be held liable for any direct or indirect, incidental or consequential damage caused by negligent...
  • Page 75 C O M F O R T A N D C O N V E N I E N C E REVERSE GUIDING SYSTEM Reverse Guiding System (if fitted) This vehicle is fitted with reverse guiding system consisting of LCD monitor on inner rear view mirror and camera is mounted on the rear bumper.
  • Page 76 C O M F O R T A N D C O N V E N I E N C E DIGITAL CLOCK & MUSIC SYSTEM (IF FITTED) Analog Clock This Vehicle is fitted with analog clock and powered by electrical system.
  • Page 77 C O M F O R T A N D C O N V E N I E N C E MP3/DVD Player : (if fitted) Your vehicle comes installed with a MP3/DVD player with LCD colour monitors . To operate,handle and maintain the system, please refer the Manufacturer’s operator’s manual, given along with car.
  • Page 79 P R I O R D R I V I N G • Opening bonnet Before you start driving you should carry out important checks on • Fuel level check your Safari. Please read this section carefully to know the procedure •...
  • Page 80 OPENING AND CLOSING THE BONNET Opening and Closing the Bonnet 1. Ensure that the vehicle is in neutral gear and apply the parking brake. Pull the bonnet release lever located under extreme corner of the dash board on driver’s side. The bonnet will pop up slightly. 2.
  • Page 81 CHECKS CHECK ENSURE • • Fuel level (Refer page No. 72) Gear shift lever in neutral • Coolant level (Refer page No. 73) position • • Engine oil level (Refer page No. 72) All switches & lamps working • • Tyre pressure (Refer page No.
  • Page 82 FUEL AND ENGINE OIL LEVEL CHECK Fuel Level Check 1 . Check fuel level in tank. The same is indicated on the instrument panel. 2 . If indicator is already in red zone remember to fill the fuel at Fuel Level nearest filling station.
  • Page 83 ENGINE COOLANT CHECK Engine Coolant Check Check the coolant level in the radiator auxiliary tank. It should be in between maximum & minimum lines. If the auxiliary tank is completely empty, please check the coolant level in radiator as follows - WARNING Do not remove radiator cap when engine is hot.
  • Page 85 • Starting & stopping the engine This section gives you important tips on how to start the engine, how • Preparing to drive to take care of turbo charger, operation of transmission and transfer • Running-in period case. It also includes important tips on safe driving in adverse conditions and difficult terrains.
  • Page 86 STARTING AND STOPPING THE ENGINE Starting the Engine Before starting 1. Apply parking brake. 2. Ensure gear lever in neutral. A. Insert the key in steering cum ignition lock and turn it to ‘ON’ position. B. Press the clutch pedal fully. C.
  • Page 87 PREPARING TO DRIVE & RUNNING IN PERIOD 9. Check and ensure that all the gauges and indicator lights Preparing to Drive in the instrument panel are working. The following checks and adjustments should be done before you start driving the vehicle. Running-in Period 1.
  • Page 88 GEAR BOX AND GEAR CHANGE SPEEDS Gear box Gear box has all synchromesh gears including reverse. The 5th gear is Gear Change Speeds during upshift an over drive. Vehicle Speed during Up Shift When shifting the gear up or down make sure you press the clutch Gear 2H/4H pedal fully and shift to the next gear and then release the clutch pedal...
  • Page 89 BRAKES AND ABS (IF FITTED) Have your vehicle attended immediately. Brakes Put your foot on brake pedal to apply brake. Do not ride Tata Safari is equipped with ventilated disc brakes on front the brakes as they may overheat and the performance may and drum brakes on rear wheels.
  • Page 90 ANTI-LOCK BRAKE SYSTEM lock when the speed of rotation of any one wheel becomes ABS Activation too low in relation to the vehicle speed.) It actuates an ABS activation varies with various road surfaces i.e. the Electro Hydraulic Control Unit (HU) to reduce, maintain or amount of traction your tyre have on a particular surface.
  • Page 91 ANTI LOCK BRAKING SYSTEM Electronic Brake Distribution (EBD) distance. indicator 3) ABS does not reduce either time or stopping If the ABS and the brake system indicator light comes distance, It only helps steering control during braking. You together even after the parking brake is fully released, should always keep a safe distance from other vehicles.
  • Page 92 TRANSFER CASE, AUTOMATIC HUB LOCK & LIMITED SLIP DIFFERENTIAL Transfer Case and Transfer Case Selector Electric Switch Automatic Hub Locks (If fitted) While driving in 2H mode this mechanism on the front axle hub allows the hub to free wheel. This avoids the unnecessary On four wheel drive vehicles transfer case is fitted after the spinning of front drive components and results in fuel saving, gear box for driving front live axle along with rear axle.
  • Page 93 LIMITED SLIP DIFFERENTIAL AND FOUR WHEEL DRIVING Thus unnecessary spinning of one wheel is avoided and torque 3. Shifting from 4H to 2H is transmitted to both wheels, thus assisting the vehicle to traverse Turn the selector knob from 4H to 2H position. 4H indicator loose terrain.

  • Page 94: Fuel Economy

    FUEL ECONOMY D. Do not allow engine to labour. Change to lower gear when NOTICE engine no longer runs smoothly. Do not engage four wheel drive mode (4H or 4L) E. If possible, do not idle the engine for more than 2 minutes. continuously on dry and hard road surface.
  • Page 95 DRIVING IN ADVERSE CONDITIONS Driving on Snowy or Icy Roads NOTICE You may choose to reduce the tyre pressure marginally for Set the selector knob to 4H position. Gently release the clutch additional grip on loose surfaces, though with a slight loss of and apply the accelerator for a smooth start and to avoid wheel ground clearance.
  • Page 96 DRIVING IN ADVERSE CONDITIONS Driving Through Water • Never venture to drive through water when it flows over guard stones. • Engine may get seriously damaged if attempted to cross over through deep water. • If at all the situation demands that you have to drive through water then; Keep engine in fast idling and crawl the vehicle in low gear.
  • Page 97 DRIVING IN ADVERSE CONDITIONS Night Driving • Dip the head lamp for oncoming traffic during night driving. • Maintain a speed such that you can stop within illuminated distance of head lamps. • Use head lamp main/dip beam to alert other road users on turns/cross roads etc. •...
  • Page 98 DRIVING IN ADVERSE CONDITIONS Descending Sharp Gradients • Select the 4L mode and depending on the severity of the gradient, shift into appropriate gear. Use engine braking judiciously without over-revving the engine. • Brake application under such situations should be done very smoothly to avoid loss of control.
  • Page 99 DRIVING SAFETY control of the vehicle and increase DRIVING SAFETY SAFETY CHECKS the risk of injury yourself and Seat Belt Windshield/wiper/windshield others. Seat-belts life saving washer equipment, use of seat-belt Always keep windshield glass reduces the chance of injury and clean to avoid any distraction in severity of injury in case of an visibility.
  • Page 100 DRIVING SAFETY particularly when subjected to Remove advance warning triangle Side indicators / Hazard warning extreme condition, such as high from case and assemble. Ensure that all side indicators/ speed, high load and high outside Place the triangle on the road hazard warning lights are always in temperature.
  • Page 101 F U E L , L U B R I C A N T S & C O O L A N T S • Fuel This section give information regarding recommendations of fuel & • Lubricants oils to be used on TATA Safari Vehicles. Use only these fuel & oils on •...
  • Page 102 F U E L , L U B R I C A N T S & C O O L A N T S FUEL Fuel Ambient Percentage temperature upto Winter Suppl. High speed diesel conforming to IS 1460 or EN 590 or Deg C.
  • Page 103 F U E L , L U B R I C A N T S & C O O L A N T S LUBRICANTS Lubricants and Oils Engine Qty : 7.5 Litres Recommended grades of engine oil for range of ambient Recommended lubricants conform to the following temperature : specifications :...
  • Page 104 F U E L , L U B R I C A N T S & C O O L A N T S LUBRICANTS & COOLANTS Transfer case oil : Qty : 1.2 Litres Coolants Qty : Approx. 9-10 Litres Presence of dirt in coolant chokes up passages in radiator, Recommended lubricants should confirm to General cylinder head and crankcase, thereby causing overheating of...
  • Page 105 PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS , LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR T T T T T A A A A A T T T T T A Saf...

  • Page 107: Vehicle Specifications

    V E H I C L E S P E C I F I C A T I O N S • Engine This section give information on specification of various aggregates • Clutch fitted on TATA SAFARI vehicles. • Gear box •...
  • Page 108 V E H I C L E S P E C I F I C A T I O N S ENGINE, CLUTCH & GEAR BOX 1.0 ENGINE : 2.0 CLUTCH : CLUTCH Single plate dry friction Model TATA 2.2 L DICOR diaphragm type Type 16 valve, Water cooled, Direct...
  • Page 109 V E H I C L E S P E C I F I C A T I O N S TRANSFER CASE, AXLE, STEERING & BRAKES 4.0 TRANSFER CASE : 7.0 STEERING : (for 4x4 configuration) : From M/s Borg Warner Type : Power steering ECU control Electrical shift...
  • Page 110 V E H I C L E S P E C I F I C A T I O N S FRAME, SUSPENSION, WHEELS & TYRES, FUEL TANK , BODY AND ELECTRICAL SYSTEM Parking Brake : Lever type, Console mounted, 11.0 WHEELS &...
  • Page 111 V E H I C L E S P E C I F I C A T I O N S PERFORMANCE AND DIMENSIONS 15.0 PERFORMANCE : 17.0 PASSENGER : Max. speed : 160 kmph Capacity : 7 Seater (6 + Driver) Max.
  • Page 112 V E H I C L E S P E C I F I C A T I O N S WEIGHTS 19.0 WEIGHTS (Kg) : 4 x 4 4 x 2 Complete vehicle kerb weight 2170 2040 as per ISO : 1176 (with spare wheel and tools) Gross Vehicle Wt.

  • Page 113: Maintenance

    Engine Compartment • Your TATA SAFARI is designed to give you long trouble free service for Air filter • thousands of kilometres/miles. However with proper maintenance Cooling system • care you can get optimum performance from your vehicle. We have Engine oil &...
  • Page 114 ENGINE COMPARTMENT (RHD) E N G I N E C O M P A R T M E N T 1. Air Filter 2. Service Indicator ABS Hydraulic Modulator 4. Brake Fluid container 5. Clutch fluid container Engine Oil filler cap 7.
  • Page 115 AIR FILTER Air Filter The air filter element should be cleaned as per service schedule . Replace the air filter element with a new one when the service indicator shows red band even after cleaning in vehicle operations. Always use genuine air filter element. Replacement of Air Filter Element a) Disconnect air filter from hose.
  • Page 116 COOLING SYSTEM Engine Cooling System If engine overheating occurs, there could be a fault in the cooling system which may be on account of : 1. Less coolant in the cooling system or dirt/scale having accumulated inside cooling water passages especially in the radiator core.
  • Page 117 COOLING SYSTEM thermostat and thermostat housing cover. Drain coolant from When coolant level comes up to radiator filler neck / bleeding radiator through the radiator drain hole. screw, wait and allow air bubbles to escape from the system for 2 to 5 min. Top up coolant in radiator filler neck when c.
  • Page 118 ENGINE OIL & OIL FILTER Changing of Engine Oil and Oil Filter Change the oil and oil filter at specified service intervals. (Engine oil and oil filter may be changed earlier inline with recommendation given for additional maintenance schedule under severe driving condition) Changing of oil and oil filter requires access from underneath the vehicle.
  • Page 119 FUEL FILTER & FUEL SYSTEM 6. Refit the drain plug using a new sealing washer. Tighten Fuel & Filter Draining drain plug to 5 mkg. torque. Loosen drain plugs by 1-2 turn and drain out water and other 7. Fill, recommended quantity of fresh engine oil in the crank sediments from fuel filter bowls depending on operating case and secure the oil filler cap in its place.
  • Page 120 GEAR BOX OIL Gear Box Oil Checking of Oil Level 1. Clean the oil level plug and surrounding area. 2 . Remove the oil level plug and check whether oil is dripping out. Oil level must not be below the filler plug. Add oil to bring it to the level.
  • Page 121 TRANSFER CASE OIL Checking Oil Level of Transfer Case NOTICE Before checking or removing the oil, warming up of the transfer case is necessary. This should be done by driving the vehicle for some time in 4x4 mode. Checking of Oil levels 1.
  • Page 122 FRONT AXLE AND REAR AXLE OIL Checking Oil Level in Front/Rear Axle 1. Clean the oil level plug and surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. Oil level must be below the required level. Add oil to bring it to the level, when it starts dripping out.
  • Page 123 HEAD LAMPS & HEAD LAMP FOCUS ADJUSTMENT Head Lamps 1800 1800 Your car’s head lamps have H4 type halogen bulbs with twin filaments, the “High beam” for illuminating the road for long distances and the “Low beam” for short distance visibility. The head lamps must be aligned properly for maximum road illumination and reduced glare for oncoming traffic.

  • Page 124: Head Lamps

    HEAD LAMPS Head Lamp Bulb Replacement Raise the bonnet of the vehicle. Unscrew & pull out the rear protective cover. Pull out the cable socket from the bulb. Remove locking lever holding the bulb and remove the bulb. Install new bulb, properly locating it in the housing. Fit back the locking lever cable socket and rubber cap.
  • Page 125 CLUTCH, BRAKE, POWER STEERING Clutch Fluid The Tata Safari vehicle is equipped with a diaphragm type clutch Which is hydraulically actuated. The level of clutch fluid in clutch fluid container should be in between Min. and Max. marks. If it is not, then add clutch fluid. In case of spongy or hard clutch pedal, please contact the nearest Authorised Workshop and get the defect rectified.
  • Page 126 POWER STEERING 6 . Once the system is bled properly and free from foaming Procedure for Oil Filling and Bleeding of Power Steering (Ensure that Power Steering fluid reservoir is totally there should not be any appreciable change in oil level clean before starting the work) in the reservoir, when the engine is started or stopped repeatedly.
  • Page 127 • DO NOT run the vehicle if ‘CHECK ENGINE’ lamp on dashboard is ‘ON. • If any abnormality in performance of engine occurs - like lack of power- the vehicle to be taken to the TATA MOTORS authorised service outlet.
  • Page 128 BATTERY Battery Battery is placed in Engine compartment. Check the battery for proper electrolyte level and corrosion on terminals. WARNING * The battery gives off explosive gases during normal operation. A spark or open flame can cause the battery to explode causing very serious injuries.
  • Page 129 BATTERY, STARTING THE ENGINE WITH JUMP LEADS The use of a wrench to loosen and remove cables from the • Never expose the battery to open flames or sparks. terminals should be made. Always disconnect the negative • Do not allow battery electrolyte to come in contact with (-ve) cable first and reconnect it last.
  • Page 130 STARTING THE ENGINE WITH JUMP LEADS, WHEELS & TYRES • Route the leads so that they cannot catch on rotating parts in the engine compartment. • The engine of the vehicle providing the jump start can be allowed to run during starting. Attempts to start the engine of the vehicle with the discharged battery JUMP START BATTERY should be made at intervals of one minute and should not last longer...
  • Page 131 WHEELS & TYRES 4) Take out Spare wheel cover. Pull the cover from top side and then side way to remove from spare wheel. 5) Remove the spare wheel-mounting nut by wheel spanner (provided in tool kit). Remove the spare wheel cover mounting bracket and then spare wheel.
  • Page 132 WHEELS & TYRES CAUTION a) Do not lift the vehicle with someone inside. b) Raise the vehicle only high enough to remove and change tyre. c) Do not work under the vehicle when supported by jack otherwisepersonnel injury may occur. d) Do not start or run the vehicle while supported by jack.
  • Page 133 WHEELS AND TYRES Wheel Alignment Tyre Correct wheel alignment helps to decrease tyre wear. You Check for the inflation and condition of your TATA SAFARI tyres should get your vehicle’s wheel alignment checked regularly. periodically. In case uneven tyre wear is observed, vehicle’s wheel alignment should be checked as soon as possible.
  • Page 134 WHEELS AND TYRES FRONT RIGHT REAR RIGHT REAR LEFT FRONT LEFT Spare Wheel should have tyres rotated at specified intervals or earlier Inspection depending on the operation of vehicle. Every time you check inflation pressure, you should also examine tyres for damage, foreign objects and wear. The illustrations shows how to rotate tyres when normal spare wheel is included in tyre rotation.
  • Page 135 TYRES Tubeless tyres are coated with impermeable layer of RADIAL TUBELESS TYRE : rubber from inside which holds the air inside the tyre. Radial tubeless tyres have following advantages over Do not scratch inside of tubeless tyre with metallic or conventional tube tyres : sharp object.
  • Page 136 VEHICLE CARE 7. Rinse all surfaces thoroughly to prevent any traces of soap VEHICLE CARE : and other cleaners as this may lead to the formation of Your vehicle is subjected to many external influences such as stains on the painted surface later. climate, road conditions, industrial pollution and humidity.
  • Page 137 VEHICLE CARE with water. Avoid wiping the area as far as possible. If wiping Precautions : is required, wipe the area gently with soft cotton cloth. 1. Always wash your vehicle in shade, avoiding direct exposure to sunlight during washing. 8.
  • Page 138 VEHICLE CARE Use carpet cleaners (preferably foam type). Follow the RFID TAG instructions that come with the cleaner. Apply it with a sponge or soft brush. Keep the carpeting as dry as possible by not adding water to the foam. DO NOT TRY TO PEEL OFF RFID TAG NOTICE TML PART NO.
  • Page 139 VEHICLE CARE Remove wiper blade and root wiper arm on windshield glass in the centre position. Check the gap between arm strip and glass. Parking vehicle for long duration (on-use maintenance): • Park the vehicle in covered, dry and well ventilated premises.
  • Page 140 FUSES Fuses All the electrical circuits in your vehicle have fuses to protect them from a short circuit or overload. These fuses are located in 2 fuse boxes. The interior fuse box is below the dash board on driver’s side. Remove the fuse box lid by grabbing and pulling down the slot.
  • Page 141 FUSES & RELAYS AND INTERCOOLER Relays and Transfer Case ECU Relays are fitted to protect the voltage drawing units from low voltage. Relays are fitted in 2 locations : 1. In the fuse box situated inside engine compartment. 2. Behind glove box. ECU for transfer case is fitted under RH seat.
  • Page 142 EGR SYSTEM TAKING CARE OF ENVIRONMENT : Maintenance of Catalytic Converter Your vehicle is equipped with the EGR ( Exhaust Gas Catalytic Converter should be flushed by giving full throttle Recirculation) System to reduce exhaust pollution. (4 to 5 times) in standing condition of vehicle on daily basis. In addition to this it is recommended to run the vehicle at EGR SYSTEM : high speeds (80 to 100 kmph) for few km as this will help to...
  • Page 143 TURBO CHARGER (IF FITTED) Variable Turbine Technology- VTT Turbocharger : Your vehicle is fitted with a turbocharger having variable turbine technology (VTT ). Turbocharger is an efficient supercharging device used in our engine. It makes optimal use of thermal energy of engine exhaust gases to run a turbine which in turn drives a compressor to force air under pressure into the inlet manifold.
  • Page 144 AIR CONDITIONING Air Conditioning The Air Conditioning is a sealed system. Any major maintenance should be done by Authorised Workshop. There are couple of things which can be done by you to ensure proper working of Air conditioning / Heating. Periodically check the engine’s radiator and air conditioning condensers for leaves, insects and dirt stuck in front surface.
  • Page 145 BELT TENSION Belt Tension : Check the conditions of belts on the engine. Examine the edge of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb for Alternator belt and A.C. compressor belt and Power Steering belt as shown in schematic diagram.
  • Page 146 P R E L I M I N A R Y T R O U B L E S H O O T I N G (These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case, the problems should be attended in an Authorised Workshop by following the repair procedures given in Workshop Manual) SR.

  • Page 147: Preliminary Trouble Shooting

    P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Poor pickup Loose contact of connectors Get defect rectified.
  • Page 148 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN REAR AXLE, LIVE FRONT AXLE •...
  • Page 149 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Brake pulling to one side Oil on the lining/pad Clean the pad lining...
  • Page 150 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ANTI-LOCK BRAKING SYSTEM ABS warning lamp stays ‘ON’...
  • Page 151 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN STEERING SYSTEM Hard steering Less fluid in the power steering •...
  • Page 152 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN AIR CONDITIONING Fan motor does not operate Blown fuse •...
  • Page 153 P R E L I M I N A R Y T R O U B L E S H O O T I N G PRELIMINARY TROUBLE SHOOTING SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN WIPERS Narrow streaks are left on the Foreign matter has Clean the edgeof the blade.
  • Page 154 Warranty claims can be settled by any - At 5000-5500 km. OR 6 months whichever is eariler free service Tata Motors Authorised Dealer for all - At 15000-15500 km. OR 12 months whichever is eariler free service failures, while all warranty claims excluding the consideration on the - At 30000-30500 km.

  • Page 155: Service Schedule

    SERVICE SCHEDULE FREQUENCY OPERATION X 1000 GENERAL Wash the vehicle & Clean the condenser with compressed air Every Service Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Every Service Electrolyte, Power Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4)/ Rear Axle Oil Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service...
  • Page 156 SERVICE SCHEDULE FREQUENCY OPERATION X 1000 Change Sedimenter / Water seperator 1,05,000 km Change Timing Belt & Timing Belt tensioner 1,05,000 km Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & 60,000 km throttle valve OR 4 Years whichever is earlier GEAR BOX *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) Change oil in transfer case...
  • Page 157 SERVICE SCHEDULE FREQUENCY OPERATION X 1000 CLUTCH & BRAKES Check parking brakes, adjust if necessary 15,000 km Check front brake pads & rear brake linings. Replace if necessary 15,000 km Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km ELECTRICALS Check headlamp focussing &...
  • Page 158 V E H I C L E R E C O R D S H E E T VEHICLE RECORD SHEET Km. reading Fuel filled Fuel consumption Remarks / complaints...
  • Page 159 V E H I C L E R E C O R D S H E E T VEHICLE RECORD SHEET Km. reading Fuel filled Fuel consumption Remarks / complaints...
  • Page 160 V E H I C L E R E C O R D S H E E T VEHICLE RECORD SHEET Km. reading Fuel filled Fuel consumption Remarks / complaints...
  • Page 161 V E H I C L E R E C O R D S H E E T RECORD OF WARRANTY REPAIRS CARRIED OUT CHASSIS NO.............. Date Odometer Repair Particulars of Repair Servicing Dealer’s Signature & reading (km) Order No. Stamp...
  • Page 162 V E H I C L E R E C O R D S H E E T RECORD OF WARRANTY REPAIRS CARRIED OUT CHASSIS NO.............. Date Odometer Repair Particulars of Repair Servicing Dealer’s Signature & reading (km) Order No. Stamp...
  • Page 163 R E C O R D S E R V I C E S P E R F O R M E D Chassis No.......... Recommended Odometer Repair Servicing Dealer’s Recommended Odometer Repair Servicing Dealer’s Service Date reading Order Signature and Service Date...
  • Page 164 Fuel Injection Pump Right Hand Regional Manager Gram Revolution Per Minute Gross Vehicle Weight Seconds Ignition Sq.cm. Square Centimeter Kilogram TASC Tata Motors Authorised Service Centre Kilometer TASP Tata Motors Authorised Service Point Km/h Kilometer per hour Volts Left Hand Watts Maximum...
  • Page 165 ALPHABETIC INDEX Door Locks Air Bags Gauges Driving Controls Aggregate Numbers-Location Gear Box Driving in adverse conditions Air Conditioning 52, 134 Gear Box Oil Driving Safety Air Filter & Filter Element Gear Shift Lever Analog Clock Glove Box Anti Lock Brake System Ashtray Audio Warning EGR System...
  • Page 166 ALPHABETIC INDEX Rear Seat Tail lamp Limited Slip Differential Rear Windshield Demister Technical Specifications Lubricants Rear Windshield Wash & Wipe Temperature Gauge Load consciouse pressure Remote bypass valve Towing the vehicle reducing valve Relays Transfer case 4X4 operation Reverse Guiding System Transfer case Electric Shift Switch Roof Lights Transfer case oil...
  • Page 167 At the time of delivery of vehicle, please ensure that Chassis No........pre-delivery inspection has been carried out as per details Engine No........given in the SERVICE SCHEDULE. Gear Box No........FREE Chassis No........At 5,000-5,500 km OR 6 months whichever is earlier FREE Engine No.
  • Page 169 Chassis No........Engine No........FREE At 30,000-30,500 km OR 24 months whichever is earlier please bring your vehicle for this service LABOUR as per details given in the SERVICE SCHEDULE. WORK DONE TO MY SATISFACTION Sign. of Customer ........Speedo Reading ........

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