Aiwa HV-FX970 Service Manual
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Aiwa HV-FX970 Service Manual

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3 7 63 1515 0
SERVICE MANUAL
TE
L 13942296513
VIDEO CASSETTE RECORDER
This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
(S/M Code No. 09-996-332-7T1).
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http://www.xiaoyu163.com
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S/M Code No. 09-996-332-7R1
http://www.xiaoyu163.com
HV-FX970
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HV-GX910
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1 3
1 5
BASIC TAPE MECHANISM : D-33
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  • Page 1 HV-FX970 3 7 63 1515 0 HV-GX910 SERVICE MANUAL L 13942296513 VIDEO CASSETTE RECORDER BASIC TAPE MECHANISM : D-33 This Service Manual is the "Revision Publishing" and replaces "Simple Manual" (S/M Code No. 09-996-332-7T1). u163 S/M Code No. 09-996-332-7R1...

  • Page 2: Table Of Contents

    http://www.xiaoyu163.com TABLE OF CONTENTS SPECIFICATIONS ............3 15. Support CST ............. 60 3 7 63 1515 0 ACCESSORIES LIST ............3 16. Base Assembly P4 ............ 60 DISASSEMBLY INSTRUCTIONS ........4 17. Opener Lid ..............60 SERVICE POSITION ............5 18.

  • Page 3: Specifications

    http://www.xiaoyu163.com SPECIFICATIONS 3 7 63 1515 0 Rewind time: Approx. 3 min. with E-180 tspe Video recording system Rotary 2 head helical scanning system Channel coverage VHF-low: C02 to C04, C13 to C20, Video head S01 to S07 (CATV) [HV-FX970Z] Double azimuth 4 heads VHF-high: C05 to C12, S08 to S41 [HV-GX910Z]...

  • Page 4: Disassembly Instructions

    http://www.xiaoyu163.com DISASSEMBLY INSTRUCTIONS 1. Top Case Removal 4. Mechanism Removal (see Fig. 3) 3 7 63 1515 0 1) Remove 4 screws holding the top case. 1) Disconnect the drum FF cable from the connector (PMD01) on the Main C.B. 2.

  • Page 5: Service Position

    http://www.xiaoyu163.com SERVICE POSITION To set the mechanism to the service position in active status: 3 7 63 1515 0 Insert a spacer as shown below: The service position can be set in the stable status without any defective contact. MAIN C.B MECHA SPACER 60mm...

  • Page 6: Vcr Test Tape Interchangeability Table

    http://www.xiaoyu163.com VCR TEST TAPE INTERCHANGEABILITY TABLE There are two types of the new allgnment tape CH-1B (for NTSC) and CH-2 (for PAL). On each tape four signals (1)-(4) 3 7 63 1515 0 are recorded for the times and in the order shown below. (1) : 8min.

  • Page 7: Electrical Main Parts List

    http://www.xiaoyu163.com ELECTRICAL MAIN PARTS LIST 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C302 87-010-544-010 CAP,E 0.1-50V<970> C303 87-015-695-080 CAP,E 1.0M-50V SI-SK6-153-00A IC,STR-G6153T 5P C304 87-016-088-040 CAP,E 220-6.3V S6-570-62B-000 SENSOR PC123Y C305 87-010-544-010 CAP,E 0.1-50V...
  • Page 8 http://www.xiaoyu163.com 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION C5F8 87-010-078-080 CAP,E 47M-6.3V L902 87-005-696-080 COIL,100M C701 87-015-698-080 CAP,E 4.7-50V L903 SL-A01-01K-018 1.0M K 2.3X3.4 L5 TP C702 87-015-681-080 CAP,E 10-16V L904 87-005-696-080 COIL,100M...

  • Page 9: Wire Harness Diagram

    http://www.xiaoyu163.com WIRE HARNESS DIAGRAM 3 7 63 1515 0 PMD01 PMD01 D.CTL M.GND LOWER DRUM 5.3V PMC01 PCM01 PKM02 PMK02 MOTOR GND I-LIMIT CAPSTAN CAP CTL MOTOR B FRONT1 C.B CAP REV "L" 5.3V KEY RTN0 P3D02 P3D02 CTL(+) CTL(-) A/E(-) A MAIN C.B A/E(+)

  • Page 10: Block Diagram

    http://www.xiaoyu163.com BLOCK DIAGRAM-1 (POWER SECTION) 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 11 http://www.xiaoyu163.com BLOCK DIAGRAM-2 (AUDIO SECTION) BLOCK DIAGRAM-3 (VIDEO SECTION) 3 7 6 3 1 5 1 5 0 •PB Mode •PB Mode : PB CHROMA SIGNAL Q304 : PB Y SIGNAL FROM IC301 CYL.HEADS LA71591M [FOR FX970Z] MAIN AUDIO C. COMB CONV LP 'A' PB DELAY...

  • Page 12: Power Section

    http://www.xiaoyu163.com BLOCK DIAGRAM-4 (TUNER SECTION) 3 7 6 3 1 5 1 5 0 FROM POWER SECTION FROM/TO SCART SECTION FROM POWER SECTION FROM SYSCON/SERVO SECTION VIDEO FROM BUFFER POWER SECTION Q701 FROM SYSCON/SERVO VIDEO(VPS) SECTION FROM POWER SECTION FROM SYSCON/SERVO SECTION 1 3 9 4 2 2 9 6 5 1 3...

  • Page 13: Power Section

    http://www.xiaoyu163.com BLOCK DIAGRAM-5 (SCART SECTION) 3 7 6 3 1 5 1 5 0 JK901 [SCART1] :PB VIDEO SIGNAL AUDIO-R OUT SCART H :REC VIDEO SIGNAL AUDIO-R IN : VIDEO SIGNAL AUDIO-L OUT :PB AUDIO SIGNAL VIDEO OUT :REC AUDIO SIGNAL AUDIO-L IN VIDEO IN JK901...

  • Page 14: Audio/Video Section

    http://www.xiaoyu163.com BLOCK DIAGRAM-6 (SYSTEM CONTROL SECTION) 3 7 6 3 1 5 1 5 0 FROM/TO SCART SECTION FROM/TO DECK IC502 KA3082 L/D MOTOR FROM/TO AUDIO/VIDEOSECTION 31 32 61 78 25 26 38 39 40 80 81 62 90 91 90 C528 C529 TO POWER...

  • Page 15: Schematic Diagram 1. Power Section

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-1(POWER SECTION) 3 7 6 3 1 5 1 5 0 A MAIN(POWER SECTION)C.B D152 D154 D155 Q153 1N4003A 1N4003A 1N4003A KTC2804-Y 14.8 11.8 5.3VA C159 11.8 10/16 12.4 Q151 Q152 C156 R152 KTC3203-Y KTC3203-Y 1.2K 10/16 10.0 14.8 11.9 C152...

  • Page 16: Audio/Video Section

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-2 (AUDIO/VIDEO SECTION) 3 7 6 3 1 5 1 5 0 A MAIN(AUDIO/VIDEO SECTION)C.B AUDIO 2 AUDIO 1 [FOR GX910Z] R427 R425 POWER SECTION R428 R430 3.9K 3.9K L309 100U [FOR GX910Z] C425 2200P C334 C374 C371 REC "H"...
  • Page 17 http://www.xiaoyu163.com WAVEFORM-1 (VIDEO SECTION) 3 7 63 1515 0 IC301 Pin IC301 Pin IC301 Pin IC301 Pin 38, 31, 32 Video in PBmode PB/REC mode REC mode 1Vp-p 500mvp-p 4.2Vp-p 1.4Vp-p IC301 Pin IC301 Pin IC301 Pin IC301 Pin PB mode REC mode PB mode PB mode...

  • Page 18: Tel 13942296513

    http://www.xiaoyu163.com WAVEFORM-2 (SERVO/OSD SECTION) 3 7 63 1515 0 IC501 Pin IC501Pin IC501 Pin IC501 Pin 1V/10mS 1V/10mS 1V/5mS 1V/2mS REC mode REC mode REC/PB mdes QUE/REV modes (CTL+) (CTL–) (V.H/SW) (D.V-SYNC) IC501 Pin IC501 Pin IC501 Pin IC501 Pin 1V/1mS 1V/10µS 1V/1mS...
  • Page 19 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-3 (SYSTEM CONTROL/SERVO SECTION) 3 7 6 3 1 5 1 5 0 A MAIN(SYSCON/SERVO SECTION)C.B 12V(DRUM) IC502 KA3082 5.3VA MOTOR DRIVE IC505 PMK01 100 99 98 92 86 63 62 DIG5F1 KIA7042P C516 OTPB "H" 0.022 KEY RTN 1 MOTOR DRIVE REC TIMER VCR M REM...
  • Page 20 http://www.xiaoyu163.com WAVEFORM-3 SCHEMATIC DIAGRAM-4 (TUNER/IF SECTION) 3 7 6 3 1 5 1 5 0 TU701 Pin (IF Signal) A MAIN(TUNER/IF SECTION)C.B L702 5.3VA C704 C705 0.01 47/6.3 POWER SECTION L705 33VT 100U C714 C713 0.01 47/6.3 TU701 Pin TUN.AUDIO C7M5 R7M1 TU701...

  • Page 21: Tuner/If Section

    http://www.xiaoyu163.com SCHEMATIC DIAGRAM-5 (SCART SECTION) <FOR FX970Z> 3 7 6 3 1 5 1 5 0 A MAIN(SCART SECTION)C.B JK901 [SCART1] AUDIO-R OUT SCART H AUDIO-R IN AUDIO-L OUT VIDEO OUT AUDIO-L IN VIDEO IN JK901 SCART1 L905 12VA BEAD CORE ONE VOLTAGE:PB OR REC MODE POWER...
  • Page 22 http://www.xiaoyu163.com SCHEMATIC DIAGRAM-7 (FRONT-1 C.B) SCHEMATIC DIAGRAM-6 (SCART SECTION) <FOR GX910Z> 3 7 6 3 1 5 1 5 0 A MAIN(SCART SECTION)C.B B FRONT-1 C.B PKM02 JK901 SCART1 L905 12VA BEAD C951 C952 C958 CORE 47/16 C902 470/16 POWER C958 R901 R902...
  • Page 23 http://www.xiaoyu163.com WIRING-1 (MAIN C.B SECTION) <FOR FX970Z> 3 7 6 3 1 5 1 5 0 CAPSTAN LOADING CTL/AUDIO LOWER DRUM MOTOR MOTOR HEADS PDM01 CYL.HEADS A MAIN C.B PCM01 ANTENNA AV1 IN/ OUT (TV) JK901 AV2 IN (DECODER) PML01 AERIAL RFOUT P3D02...

  • Page 24: Wiring

    http://www.xiaoyu163.com WIRING-2 (MAIN SECTION) <FOR GX910Z> 3 7 6 3 1 5 1 5 0 CAPSTAN LOADING CTL/AUDIO LOWER DRUM MOTOR MOTOR HEADS PDM01 A MAIN C.B CYL.HEADS PCM01 ANTENNA JK901 AV IN/OUT (TV) PML01 AERIAL RF OUT P3D02 PMD01 P3D01 PMC01 C546...

  • Page 25: Wiring

    http://www.xiaoyu163.com WIRING-3 (FRONT-1 C.B) 3 7 63 1515 0 B FRONT-1 C.B SW5A1 SW5A1 SW5A6 REC/OTR PAUSE/STILL SW5A6 SW5A2 SW5A4 SW5A4 SW5A2 /F FWD /REW SW5A3 SW5A3 SW5A5 PLAY STOP/EJECT SW5A5 1 PKM02 To A MAIN C.B PMK02 L 13942296513 WIRING-4 (FRONT-2 C.B) C FRONT-2 C.B To A...

  • Page 26: Ic Description

    http://www.xiaoyu163.com IC DESCRIPTION IC, HD3977RC06F 3 7 63 1515 0 Pin No. Pin Name Description End sensor to detect the tape’s terminal (Lead taps section). TAKE UP If “H” is detected signal in the REW, REV modes, the mechanism stops and ejects the SENSOR cassette automatically.
  • Page 27 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description KEY NAME A/D RANGE SP/EP 0.0V ~ 0.45V CH UP 0.46V ~ 0.96V CH DOWN 0.97V ~ 1.47V STOP/EJECT 1.48V ~ 1.97V REC/ITR 1.99V ~ 2.48V KEY RTN1 KEY NAME A/D RANGE PAUSE 0.0V ~ 0.45V...
  • Page 28 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description Vcc (SYS) – SYSCON Vcc. A.H.S/W 30 Not connect Pulses output for switching video head A and B. - Produces PG M.M pulses internally by using inputted DPG, DFG pulses to pin 38, V.H.S/W - Produces video head switching 30 Hz pulses by sychronizing at edge point of first PG.
  • Page 29 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description Vref (OSD) – GND. CV OUT The video signal is output to the RF modulator and line output jack. CHAR BIAS – GND. AFC LPF Horizontal sync is used to lock the OSD. AFC OSC (Reduce Jitter) Vss (OSD)
  • Page 30 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description 1. Port to ditect the mechanism’s position. 2. Deck and Mode SW Positions. MODE SW4 MODE MODE MODE MODE DECK POSITION NAME RETURN EJECT MODE SW3 LOADING START LOADING END TUNE MODE SW2 PLAY...
  • Page 31 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Description 1. When a power failure is detected, this pin goes “L” and the following sequence of events occurs. 2. Power failure detector timing sequence. AC POWER ON AC POWER OFF Vcc for (Back-up) AVcc No (Back-up) 5.3VA...

  • Page 32: Adjustment

    http://www.xiaoyu163.com ADJUSTMENT Test Equipment 3 7 63 1515 0 • Oscilloscope • Test Tape • AC Millivolt Meter TTV-P1 Adjustment Location A MAIN C.B (TOP VIEW) H/SW TU701 P3D01 P3D02 IC502 T101 IC301 PMC01 L 13942296513 IC501 VR501 PG ADJ. IC503 IC7VI IC5F1...
  • Page 33 http://www.xiaoyu163.com 1. Servo Adjustment 3 7 63 1515 0 1) PG Adjustment MODE MEASUREMENT POINT ADJUSTMENT POINT SPECIFICATION PLAY VIDEO OUT 6.5 ± 0.5H VR501 (TTV-P1) H/SW (W317, W318) • Adjustment Procedure 1. Insert the PAL SP Test Tape (TTV-P1) and play. Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the “ATR”...

  • Page 34: Mechanical Exploded View 1/1

    http://www.xiaoyu163.com MECHANICAL EXPLODED VIEW 1/1 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 35: Mechanical Parts List 1/1

    http://www.xiaoyu163.com MECHANICAL MAIN PARTS LIST 1/1 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION 1 S7-21R-F09-4E0 PANEL ASSY FRONT<910Z> 1 S7-21R-F09-4F0 PANEL ASSY FRONT<970Z> 2 S7-20R-F07-2E0 PANEL,FRONT<910Z> 2 S7-20R-F07-2F0 PANEL,FRONT<970Z> 3 S4-426-81A-000 SPRING DOOR 4 S5-80R-003-3F0 DOOR CST<910Z> 4 S5-80R-003-3G0 DOOR CST<970Z>...

  • Page 36: Mechanism Exploded View 1/3, 2/3, 3/3

    http://www.xiaoyu163.com MECHANISM EXPLODED VIEW 1/3 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 37: Mechanism Parts List 1/3, 2/3, 3/3

    http://www.xiaoyu163.com MECHANISM MAIN PARTS LIST 1/3 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION 024 S2-61R-000-8A0 ARM ASSY IDLER<910Z> 001 S7-23R-010-4A0 DRUM ASSY SUB D33-2CH<910Z> 024 S2-61R-000-9A0 ARM ASSY IDLER-J<970Z> 001 S7-23R-010-5D0 DRUM ASSY SUB D33<970Z>...
  • Page 38 http://www.xiaoyu163.com MECHANISM EXPLODED VIEW 2/3 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 39 http://www.xiaoyu163.com MECHANISM MAIN PARTS LIST 2/3 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION ——— LEVER P2 032 S1-41R-000-2A0 CHASSIS ASSY ——— BRACKET JOG<970Z> 051 S4-00R-000-5A0 BELT CAPSTAN ——— LEVER JOG<970Z> 052 S6-80R-A00-03A MOTOR(MECH) ———...
  • Page 40 http://www.xiaoyu163.com MECHANISM EXPLODED VIEW 3/3 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 41 http://www.xiaoyu163.com MECHANISM MAIN PARTS LIST 3/3 3 7 63 1515 0 REF. NO PART NO. KANRI DESCRIPTION REF. NO PART NO. KANRI DESCRIPTION 032 S1-41R-000-2A0 CHASSIS ASSY ——— ARM F/L(R) 100 S3-01R-002-9A0 PLATE ASSY TOP 115 S9-70R-005-0A0 SPRING SWITCH 101 S8-10R-005-6A0 BRACKET SIDE(L) 116 S5-10R-002-0A0 LEVER SWITCH...

  • Page 42: Deck Mechanism Parts Locations

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM PARTS LOCATIONS • Top View Pracedure Fig- Part Fixing Type Starting Drum Assembly 3 Screws , Cap FPC A-1 Plate Assembly Top Two Hooks Bracket Side 'L' 5 Holder Assembly CST Chassis Hole 6 Bracket Assembly Door Guide CST...

  • Page 43: Deck Mechanism Disassembly

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY (S2) Stator (S2) (S3) Drum Motor (S3) Rotor Drum Sub Assembly (Fig. A-1-1) Drum FPC L 13942296513 (S1) (S1) Optional Parts Holder FPC Holder FPC Holder FPC (only for 2HD Models) (only for 4HD-Mono Models) (only for 4HD-Hi-Fi Models) Cap FPC...

  • Page 44: Plate Assembly Top

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Plate Assembly Top (Fig. A-2-1) Holder Assembly CST Lever Stopper (L) Lever Stopper (R) (Fig. A-2-2) Arm Assembly F/L Arm F/L (Fig. A-2-6) L 13942296513 (S2) Lever Assembly S/W (Fig. A-2-7) (H5) Bracket Side (L) (S1)
  • Page 45 http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY 2. Plate Assembly Top (Fig. A-2-1) 2) Remove the Screw (S2) and disassemble the Bracket Assembly Door in the front. 1) Unhook the (H1) and separate the Left Side. 6. Arm Assembly F/L (Fig. A-2-6) 2) Unhook the (H2) and lift up the Plate Assembly Top.

  • Page 46: Arm Assembly Cleaner

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Arm Assembly Cleaner (Fig. A-3-1) (S1) Base Assembly A/C Head (Fig. A-3-3) (Fig. A-3-2) (H1) Head F/E L 13942296513 Fig. A-3 8. Arm Assembly Cleaner(Fig. A-3-1) 9. Head F/E (Fig. A-3-2) 1) Break away the (A) part shown above Fig.

  • Page 47: Brake Assembly S

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Spring S Brake Brake Assembly S (Fig. A-4-1) Arm Assembly Tension Spring Tension Reel T (Fig. A-4-5) Band (Fig. A-4-3) Assembly Spring T Brake Tension Reel S Brake Assembly T (Fig. A-4-2) (Fig.

  • Page 48: Support Cst

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Opener Lid (Fig. A-5-3) Spring Arm T/Up Arm Assembly T/up (Fig. A-5-4) Assembly Pinch Base Assembly P4 (Fig. A-5-5) Support CST (Fig. A-5-1) (Fig. A-5-2) L 13942296513 Fig. A-5 15. Support CST (Fig. A-5-1) 2) Lift up the Arm Assembly T/up.

  • Page 49: Belt Capstan/Motor Capstan

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Belt Capstan (Fig. A-6-1) Motor Capstan Washer(W1) Clutch Assembly D33 (Fig. A-6-3) (Fig. A-6-2) Washer(W2) Optional Parts Gear Assembly H-Up/D or Gear Assembly Up/D Lever F/R (For Hi-Rewind Models) (For Normal Models) (Fig.

  • Page 50: Bracket Assembly Jog

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Brake Assembly Capstan Hole (A)+(B) Brake Assembly Capstan (H2) Gear Cam Spring Capstan (Fig. A-7-4) Hole (A) Guide Rack F/L (H1) (S1) Bracket Assembly Jog (S2) (Fig. A-7-2) (Fig. A-7-1) Gear Rack F/L Gear Cam Hole (B) L 13942296513...

  • Page 51: Gear Drive/Gear Cam/Gear Connector

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Washer (W1) Gear Drive (Fig. A-8-1) Gear Cam Hole(B) (Fig. A-8-2) Gear Connector Hole(A) (Fig. A-8-3) Gear Connector Hole(A')+(A) Hole(B') Hole(A') Chassis Bracket Assembly L 13942296513 L/D Motor Hole(B')+(B) (Fig. A-8-4) Gear Cam Fig.

  • Page 52: Gear Sector

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY Washer (W1) Gear Sector ( S1) (Fig. A-9-1) Base Tension Plate Slider (Fig. A-9-2) (Fig. A-9-3) Lever Tension (Fig. A-9-4) L 13942296513 Fig. A-9 29. Gear Sector (Fig. A-9-1) NOTE 1) Remove the Washer(W1) and lift up the Gear Sector. 30.

  • Page 53: Arm Assembly Idler Jog Or Arm Assembly Idler

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM DISASSEMBLY (Fig. A-10-1) Gear Assembly P3 Gear Assembly P3 Gear Assembly P2 (Fig. A-10-2) Gear Assembly P2 Chassis Optional Parts L 13942296513 Base Assembly P2 Arm Assembly Idler or Arm Assembly Idler Jog (Fig.

  • Page 54: Deck Mechanism Adjustment Tools And Fixtures For Service

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT • Tools and Fixtures for Service 3. Torque gauge 1. Cassette Torque meter 2. Alignment tape 600g.Cm ATG SRK-VHT-303(Not SVC part) (See figure below) 4. Torque gauge adaptor 5. Post height adjusting driver 6.

  • Page 55: Mechanism Alignment Position Check

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 1.Mechanism Alignment Position Check Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected. Test Conditions (Mechanism Test Equipment/ Fixture Check Point Condition) • Mechanism and Mode Switch Position •...

  • Page 56: Preparation For Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 2. Preparation for Adjustment (To set the Deck T ape. Cover the Holes of the End Sensors at the both sides of the Bracket Mechanism to the Loading state without insert- Side(L) and Bracket Assembly Door to prevent a light leak.

  • Page 57: Q Q 4. Guide Roller Height Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 4.Guide Roller Height Adjustment Purpose: To regulate the Height of the Tape so that the Bottom of the Tape runs along the Tape Guide Line on the Lower Drum. 4-1. Preliminary Adjustment Test Equipment/ Fixture Test Conditions (Mechanism Condition) Adjustment Point...

  • Page 58: Audio/Control (A/C) Head Adjustment

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 5. Audio/Control (A/C) Head Adjustment Purpose: To insure that the Tape passes accurately over the Audio and Control Tracks in exact Alignment in both the Record and Playback Modes. 5-1. Preliminary Adjustment (Height and Tilt Adjustment) Perform the Preliminary Adjustment, when there is no Audio Output Signal with the Alignment Tape.

  • Page 59: Precise Adjustment (Azimuth Adjustment)

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 5-2. Confirm that the Tape passes smoothly slowly turn the Tilt Adjustment Screw(C) in the Counterclockwise direction. between the Take-up Guide and Pinch Roller(using a Mirror or the naked eye). Afetr completing Step 5-1.(Preliminary Adjustment), NOTE: check that the Tape passes around the Take-up Guide and Pinch Roller without Folding or Curling at the Top or...

  • Page 60: Adjustment After Replacing Drum Assembly (Video Heads)

    http://www.xiaoyu163.com 3 7 63 1515 0 DECK MECHANISM ADJUSTMENT 7. Adjustment after Replacing Drum Assembly (Video Heads) Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum. Test Conditions Test Equipment/ Fixture Connection Point Adjustment Points (Mechanism Condition) •...

  • Page 61: Maintenance/Inspection Procedure

    http://www.xiaoyu163.com 3 7 63 1515 0 MAINTENANCE/INSPECTION PROCEDURE 1 Check before starting repairs The following faults can be remedied by cleaning and oiling. Check the needed lubrication and the conditions of cleanli- ness in the unit. Check with the customer to find out how often the unit is used, and then determine that the unit is ready for inspection and maintenance.

  • Page 62: Required Maintenance

    http://www.xiaoyu163.com 3 7 63 1515 0 MAINTENANCE/INSPECTION PROCEDURE 4. Supplies Required for Inspection and 2. Required Maintenance Maintence The recording density of a VCR(VCP) is much higher than that of an audio tape recorder. VCR(VCP) components must (1) Grease : Kanto G-311G (Blue) or equivalent be very precise, at tolerances of 1/1000mm, to ensure com- (2) Isopropyl Alcohol or equivalent patiblity with other VCRs.

  • Page 63: Greasing

    http://www.xiaoyu163.com 3 7 63 1515 0 MAINTENANCE/INSPECTION PROCEDURE (2) Periodic greasing 5-2) Greasing Grease specified locations every 5,000 hours. (1) Greasing guidelines Apply grease, with a cleaning patch. Do not use excess 1) Loading Path Inside & Top side 5) Lever Tension Groove grease.

  • Page 64: Deck Mechanism

    http://www.xiaoyu163.com 3 7 63 1515 0 MECHANISM TROUBLESHOOTING GUIDE 1.Deck Mechanism Auto REW doesn't work. Is the output of END sensor of supply side "H"? “H”: more than 3.5V “L”: less than 0.7V~1V Is the Vcc. voltage of End Check the syscon power. sensor 5V? Replace End sensor.
  • Page 65 http://www.xiaoyu163.com 3 7 63 1515 0 MECHANISM TROUBLESHOOTING GUIDE AUTO STOP. (PLAY/CUE/REV) Check aligment positions (page 4- 14) Check spring Pinch. In Play/Cue/Rev is the pinch roller in contact with the capstan Is the output of DFG, DPG OK? Replace Drum Motor. shaft.
  • Page 66 http://www.xiaoyu163.com 3 7 63 1515 0 MECHANISM TROUBLESHOOTING GUIDE In PB mode Tape Presence not sensed. Is the Pinch Roller attached Check Alignment positions to the Capstan Motor Shaft? (page 4-14) Does the T/Up Is the Belt ok? Replace the Belt. Reel turn? Check the clutch and the Idler Does the Capstan Motor turn?

  • Page 67: Front Loading Mechanism

    http://www.xiaoyu163.com 3 7 63 1515 0 MECHANISM TROUBLESHOOTING GUIDE 2. Front Loading Mechanism Cassette cannot be inserted. Is the Lever Switch Spring Replace or add the Does the Lever Switch work? damaged or omitted? Lever Switch Spring. Does the F/L switch work Replace F/L Switch.
  • Page 68 http://www.xiaoyu163.com 3 7 63 1515 0 MECHANISM TROUBLESHOOTING GUIDE Cassette will not load. Does the CST insert? Does the opener Lid work? Replace the Opener Lid. Does the Gear Rack F/L work? Replace the Rear Rack F/L. Does the Opener Door work? L 13942296513 Does the Arm Assembly F/L work? Is the opener Door assembled correctly?
  • Page 69 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111 Printed in Singapore 920074 http://www.xiaoyu163.com...

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