Husqvarna TC 238 Operator's Manual
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Husqvarna TC 238 Operator's Manual

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Operator's Manual
TC 238
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
588 72 66-28
Please read the operator's manual carefully and make sure
English
you understand the instructions before using the machine.

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  • Page 1 Operator’s Manual TC 238 Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. 588 72 66-28 Please read the operator's manual carefully and make sure English you understand the instructions before using the machine.

  • Page 2: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. II. GENERAL OPERATION WARNING: In order to prevent ac ci den tal •...
  • Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers III. SLOPE OPERATION • Never remove gas cap or add fuel with the engine running. • Allow engine to cool before refueling. WARNING! When loading or unloading • Never fuel the machine indoors. this machine, do not exceed the maximum •...

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Gasoline Capacity 2.0 Gallons/7,57L and type: Regular Unleaded Should you experience any problem you cannot easily remedy, please contact your nearest authorized service Power Rating*: 14.9 kW @ 3600 RPM...

  • Page 5: Unassembled Parts

    UNASSEMBLED PARTS *Installed by Dealer Slope Sheet Keys *Bumper Kit (1) Oil Drain Tube For Future Use Battery (2) Keys (2) Nut Keps (2) Hex Bolts Bagger (1) Bagger Full (2) Cross Brace (1) Offset Strut (2) Bagger Spring Latch (2) Bagger Support Assemblies Lever/extension (2) 1/4 x 20 x 3/4...

  • Page 6: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY TO ASSEMBLE BAGGER (See Figs 5 - 8) ADJUST SEAT (See Fig. 4) • Sit in seat. • Unfold bag and stand right side up. • Lift up adjustment lever (A) and slide seat until a com- • Uninstall carriage bolts (5/16-18 x 1.5) and nuts (1) fortable position is reached which allows you to press from the front of the top frame.
  • Page 8 ASSEMBLY • Connect the strut (6) to the left and right mid brackets using two carriage bolts (7) on each side. Do not install nuts in this step. Fig. 7 Fig. 10 • Slide bagger handle (13) down through bagger cover and frame holes.
  • Page 9 ASSEMBLY • Place curved end of the bagger spring latch onto • Slide bagger assembly into proper position. mounting bolt (3) and secure with nut (4) as shown. • Once bagger assembly is in proper position, tighten Tighten firmly. adjustment bolts (2) on both sides to 100 In-Lbs/11,2 NOTE: The bottom of the bagger assembly should contact Nm.
  • Page 10 ASSEMBLY ✓ TO INSTALL TOW HITCH (See Fig. 18) CHECKLIST • Remove screws from tow hitch. Save for future use. BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE • Slide tow hitch through slot in backplate as shown. WISH TO ENSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS •...

  • Page 11: Operation

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. COLD WEATHER REVERSE NEUTRAL HIGH FAST SLOW ™ MART WITCH STARTING POSITION IGNITION ENGINE ENGINE ENGINE DIFFERENTIAL CLUTCH/ PARKING MOWER MOWER START LOCK...
  • Page 12 OPERATION KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Fig. 19 Our tractors conform to the applicable safety standards of the American National Standards Institute.
  • Page 13 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
  • Page 14 OPERATION TO USE THROTTLE CONTROL (D) (See Fig. 23) TO ADJUST MOWER CUTTING HEIGHT (See Fig. 25) Always operate engine at full speed (fast). The position of the attachment lift lever (A) determines the • Operating engine at less than full speed (fast) reduces the engine's operating efficiency.
  • Page 15 OPERATION TO OPERATE MOWER (See Fig. 27) REVERSE OPERATION SYSTEM (ROS) (See Fig. 28) Your tractor is equipped with an operator presence sens- ing switch. While engine is running, any attempt by the Your tractor is equipped with a Reverse Operation System op er a tor to leave the seat without first setting the parking (ROS).

  • Page 16: Before Starting The Engine

    OPERATION BEFORE STARTING THE ENGINE TO TRANSPORT (See Fig. 29) When push ing or tow ing your trac tor, ensure transmission CHECK ENGINE OIL LEVEL is disengaged by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar The engine in your tractor has been shipped from the fac- of tractor.

  • Page 17: To Start Engine

    OPERATION TO START ENGINE STARTING The Briggs & Stratton Endurance engine equipped with NOTE: The default passcode "321" is preset at the factory your tractor features a Ready-Start automatic choke system and should be changed prior to first use. (See "RESET- to provide simplified starting in normal conditions.
  • Page 18 OPERATION RESETTING IGNITION SYSTEM PASSCODE CAUTION: At any time, during step 4, there (See Fig. 31) may be movement of the drive wheels. The SmartSwitch Ignition is preset at the factory with the default code "321". To reset or change the passcode, the 4.

  • Page 19: Mowing Tips

    OPERATION MOWING TIPS • DO NOT use tire chains when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. •...

  • Page 20: Maintenance Schedule

    MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE SCHEDULE EACH SEASON STORAGE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Inspect/Clean Blade Holder Assembly Lubrication Chart Check Battery Level Clean Battery and Terminals...

  • Page 21: Maintenance

    MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any bent or damaged blades. main te nance. BRAKE OPERATION CAUTION: Use only a replacement blade ap- proved by the manufacturer of your tractor.
  • Page 22 MAINTENANCE BATTERY TO INSTALL BLADE • Clean area under top plate, the bottom of the mandrel Your tractor has a battery charging system which is suf fi cient assembly, and around bosses thoroughly to remove for normal use. However, periodic charging of the battery any dirt or debris.

  • Page 23: Clean Air Screen

    MAINTENANCE ENGINE • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. LUBRICATION • Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Only use high quality detergent oil rated with API service •...

  • Page 24: Engine Cooling System

    MAINTENANCE CLEANING ENGINE COOLING SYSTEM To ensure proper cooling, make sure the grass screen, • Clean engine, battery, seat, finish, etc. of all foreign cooling fins, and other external surfaces of the engine are matter. kept clean at all times. •...
  • Page 25 MAINTENANCE DECK WASHOUT PORT (See Fig. 46) Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. • Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

  • Page 26: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...
  • Page 27 SERVICE AND ADJUSTMENTS TO LEVEL MOWER FRONT-TO-BACK ADJUSTMENT (See Figs. 51 & 52) IMPORTANT: Deck must be level side-to-side. Ensure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appear- To obtain the best cutting re sults, the mower blades should ance of your lawn and lead you to think the mower is not be adjusted so the front tip is 1/8"...
  • Page 28 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT TO REPLACE MOTION DRIVE BELT (See Fig. 54) (See Fig. 53) MOWER DRIVE BELT REMOVAL BELT REMOVAL - • Park tractor on a level surface. En gage parking brake. 1. Park tractor on a level surface. En gage parking brake. •...
  • Page 29 SERVICE AND ADJUSTMENTS FRONT WHEEL TOE-IN/CAMBER TO REMOVE CABLES, REVERSE ORDER - • BLACK cable first from chassis and then from the fully Your new tractor front wheel toe-in and camber is set at the charged battery. factory and is normal. The front wheel toe-in and camber •...

  • Page 30: Interlocks And Relays

    SERVICE AND ADJUSTMENTS NOTE: Stand battery upright before placing into battery IGNITION SYSTEM LIGHTS MART WITCH compartment. (See Fig. 59) • Grab the red and black battery cables and pull towards The SmartSwitch System is equipped with courtesy lights center of the battery crisscrossing the cables. that are used to indicate system functions or faults.
  • Page 31 SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 60) • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. HOOD HEADLIGHT WIRE...

  • Page 32: Storage

    STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS WARNING: Never store the trac tor with FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH gas o line in the tank inside a building AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK...

  • Page 34: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE CORRECTION 1. Out of fuel. 1. Fill fuel tank. Will not start 2. Engine flooded. 2. Wait several minutes before attempting to start. 3. Bad spark plug. 3. Replace spark plug. 4. Dirty air filter. 4. Clean/replace air filter. 5.
  • Page 35 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to 1. Faulty operator-safety presence control 1. Check wiring, switches and connections. If not run when operator system. corrected, contact an authorized service center/ leaves seat with department. attachment clutch engaged CAUTION: DO NOT operate machine until problem is corrected.
  • Page 36 03/25/2015 CL...

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