Lab.gruppen fp2400Q Service Manual
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Lab.gruppen fp2400Q Service Manual

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  • Page 1 ÑmOQMMn= pbosf`b=j^kr^i= sÉêëáçå=O i~ÄKÖêìééÉå=^_= dìääêÉÖåëî®ÖÉå=NSI=pbJQPQ=QQ==hrkdp_^`h^I=ptbabk= mÜçåÉW=HQS=PMM=RS=OU=MM= c~ñW=HQS=PMM=RS=OU=VV= áåÑç]ä~ÄÖêìééÉåKÅçã= ïïïKä~ÄÖêìééÉåKÅçã=...

  • Page 2: Table Of Contents

    Internal connections ..................2 Component list ....................3 Variant specific components ................3 Description for variant dependent components..........3 Sparepart list for fP2400Q ................4 A04B / A08B Schematics for A04B, A08B................2 Board placement for A04B ................3 Board placement for A08B ................4 Component list for A04B, A08B - rev 04A ............5 Variant specific components for A04B versions - rev 04A ......9...
  • Page 3 pÉêîáÅÉ=j~åì~ä=ÑmOQMMn= m~ÖÉ=O=EQF fåíÉêå~ä=ÅçååÉÅíáçåë=...
  • Page 4 pÉêîáÅÉ=j~åì~ä=ÑmOQMMn= m~ÖÉ=P=EQF `çãéçåÉåí=äáëí= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment FAN401 F80x25-24HS Fan 80x80x25mm 24VDC high speed FAN402 F80x25-24HS Fan 80x80x25mm 24VDC high speed K401 2K4FUI9330_LAB Trafo. 2,4KW flyback U93/76/30 I93/28/30 core LAB. Rev01 P401 Variant dependent, see separate list P401A...
  • Page 5 Switch mode powersupply 8kW flyback board B, variant 4x6-2U, 115V Mecanical parts - Safety critical component. Should only be replaced with the specified type. Partnumber Description TCA04BA-PBLK Top / bottom cover FP-FP2400Q Front panel SPLA04BA-A Side panel left SPRA04BA-A Side panel right RP-FP2400Q...

  • Page 6: Component List

    pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=N=ENMF A04B / A08B Schematics for A04B, A08B................2 Board placement for A04B ................3 Board placement for A08B ................4 Component list for A04B, A08B - rev 04A ............5 Variant specific components for A04B versions - rev 04A ......9 Variant specific components for A08B versions - rev 04A ......9 Description for variant dependent components..........10...
  • Page 7 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=O=ENMF pÅÜÉã~íáÅë=Ñçê=^MQ_I=^MU_=...
  • Page 8 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=P=ENMF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=^MQ_=...
  • Page 9 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=Q=ENMF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=^MU_=...
  • Page 10 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=R=ENMF `çãéçåÉåí=äáëí=Ñçê=^MQ_I=^MU_=J=êÉî=MQ^= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side 150p100VNP05%5 Capacitor ceramic 150p 100V NP0 5% 5mm 470u16V Capacitor electrolytic 470u 16V 5mm 47u25V Capacitor electrolytic 47u 25V 5mm 1n250VMMK5 Capacitor polyester 1n 250V MMK 5mm 680p400VK20005%5 Capacitor ceramic 680p 400V K2000 5% 5mm...
  • Page 11 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=S=ENMF Position Partnumber Description Comment Side Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list NTC1 NTC150KM3_EPC Resistor NTC 150K M3 EPCOS B57045-K154-K NTC2 NTC150KM3_EPC Resistor NTC 150K M3 EPCOS B57045-K154-K FBPC5x209M Fuseblock PCB 5x20mm fuse 9 modules FBPC5x209M Fuseblock PCB 5x20mm fuse 9 modules BC549C...
  • Page 12 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=T=ENMF Position Partnumber Description Comment Side MJL3281_SA Transistor bipolar power MJL3281 surface mounted May have different Bot. value MJL1302_SA Transistor bipolar power MJL1302 surface mounted May have different Bot. value Variant dependent, see separate list May have different Bot. value MJL21193_SA Transistor bipolar power MJL21193 surface mounted May have different...
  • Page 13 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=U=ENMF Position Partnumber Description Comment Side 180R.25W5% Resistor Carbon Film 180R.25W5% 1K8.25W5% Resistor Carbon Film 1K8.25W5% 47R.25W5% Resistor Carbon Film 47R.25W5% 330K.7W1% Resistor Metal Film 330K.7W1% 47R.25W5% Resistor Carbon Film 47R.25W5% 22K.25W5% Resistor Carbon Film 22K.25W5% 390K.25W5% Resistor Carbon Film 390K.25W5% 22K.25W5% Resistor Carbon Film 22K.25W5% 220R.25W5%...
  • Page 14 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=V=ENMF Position Partnumber Description Comment Side 10R2W5% Resistor metal film 10R 2W 5% 4R75W5% Resistor wirewound 4R7 5W 5% Variant dependent, see separate list R335W10% Resistor wirewound R33 5W 10% R335W10% Resistor wirewound R33 5W 10% Variant dependent, see separate list Not used R100 Variant dependent, see separate list...
  • Page 15 pÉêîáÅÉ=j~åì~ä=^MQ_=L=^MU_= m~ÖÉ=NM=ENMF Position A08B-6.5-2 A08B-10-2 A08B-11-2 A08B-13-2 MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21194_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA MJL21193_SA 220K.7W1% 180K.7W1% 220K.7W1% 180K.7W1% 220K.7W1% 270K.7W1% R335W10% R335W10% R335W10% R335W10%...

  • Page 16: Description For Variant Dependent Components

    pÉêîáÅÉ=j~åì~ä=fkQ= m~ÖÉ=N=ERF Schematics for IN4....................2 Board placement for IN4...................3 Component list for IN4 - rev 03 ................4 Variant specific components ................5 Description for variant dependent components..........5...
  • Page 17 pÉêîáÅÉ=j~åì~ä=fkQ= m~ÖÉ=O=ERF pÅÜÉã~íáÅë=Ñçê=fkQ=...
  • Page 18 pÉêîáÅÉ=j~åì~ä=fkQ= m~ÖÉ=P=ERF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=fkQ=...
  • Page 19 pÉêîáÅÉ=j~åì~ä=fkQ= m~ÖÉ=Q=ERF `çãéçåÉåí=äáëí=Ñçê=fkQ=J=êÉî=MP= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side 100n63VMMK5 Capacitor polyester 100n 63V MMK 5mm 22p200VNP05%5 Capacitor ceramic 22p 200V NP0 5% 5mm 22p200VNP05%5 Capacitor ceramic 22p 200V NP0 5% 5mm 22u50V Capacitor electrolytic 22u 50V 5mm 22u50V...
  • Page 20 pÉêîáÅÉ=j~åì~ä=fkQ= m~ÖÉ=R=ERF Position Partnumber Description Comment Side R103 10K.7W1% Resistor Metal Film 10K.7W1% R104 Variant dependent, see separate list R105 47R.25W5% Resistor Carbon Film 47R.25W5% R201 10K.7W1% Resistor Metal Film 10K.7W1% R202 Variant dependent, see separate list R203 10K.7W1% Resistor Metal Film 10K.7W1% R204 Variant dependent, see separate list R205...
  • Page 21 pÉêîáÅÉ=j~åì~ä=iaRQ= m~ÖÉ=N=ERF LD54 Schematics for LD54 ..................2 Board placement for LD54................3 Component list for LD54-4x6-2 - rev 01 ............4...
  • Page 22 pÉêîáÅÉ=j~åì~ä=iaRQ= m~ÖÉ=O=ERF pÅÜÉã~íáÅë=Ñçê=iaRQ=...
  • Page 23 pÉêîáÅÉ=j~åì~ä=iaRQ= m~ÖÉ=P=ERF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=iaRQ=...
  • Page 24 pÉêîáÅÉ=j~åì~ä=iaRQ= m~ÖÉ=Q=ERF `çãéçåÉåí=äáëí=Ñçê=iaRQJQñSJO=J=êÉî=MN= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side 4u7100V5x10A Capacitor electrolytic 4u7 100V 5x10mm axial C101 4u7100V5x10A Capacitor electrolytic 4u7 100V 5x10mm axial C201 4u7100V5x10A Capacitor electrolytic 4u7 100V 5x10mm axial C301 4u7100V5x10A Capacitor electrolytic 4u7 100V 5x10mm axial 1N4004...
  • Page 25 pÉêîáÅÉ=j~åì~ä=iaRQ= m~ÖÉ=R=ERF Position Partnumber Description Comment Side 33K.25W5% Resistor Carbon Film 33K.25W5% 100R.7W1% Resistor Metal Film 100R.7W1% 220R.25W5% Resistor Carbon Film 220R.25W5% 2K7.25W5% Resistor Carbon Film 2K7.25W5% 1K21W5% Resistor metal film 1K2 1W 5% 2K7.25W5% Resistor Carbon Film 2K7.25W5% 33K.25W5% Resistor Carbon Film 33K.25W5% 3K31W5% Resistor metal film 3K3 1W 5%...

  • Page 26: Component List For Out4-A04B - Rev 01A

    pÉêîáÅÉ=j~åì~ä=lrqQ= m~ÖÉ=N=EQF OUT4 Schematics for OUT4..................2 Board placement for OUT4................3 Component list for OUT4-A04B - rev 01A ............4...
  • Page 27 pÉêîáÅÉ=j~åì~ä=lrqQ= m~ÖÉ=O=EQF pÅÜÉã~íáÅë=Ñçê=lrqQ=...
  • Page 28 pÉêîáÅÉ=j~åì~ä=lrqQ= m~ÖÉ=P=EQF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=lrqQ=...
  • Page 29 pÉêîáÅÉ=j~åì~ä=lrqQ= m~ÖÉ=Q=EQF `çãéçåÉåí=äáëí=Ñçê=lrqQJ^MQ_=J=êÉî=MN^= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side 10n250VMMK5 Capacitor polyester 10n 250V MMK 5mm 2u250VMMK5 Capacitor polyester 2u2 50V MMK 5mm 2u250VMMK5 Capacitor polyester 2u2 50V MMK 5mm 10n250VMMK5 Capacitor polyester 10n 250V MMK 5mm 10n250VMMK5 Capacitor polyester 10n 250V MMK 5mm 2u250VMMK5...

  • Page 30: Functional Description For Switch Mode Powersupply Sp80Fa & Sp80Fb

    pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=N=ENUF SP80FA / SP80FB Functional description for switch mode powersupply SP80FA & SP80FB..2 Schematics for SP80FA & SP80FB ..............4 Schematics for SP80FA, SP80FB & PIND............5 SP80FA ......................6 Board placement for SP80FA - rev 04 ..............6 Board placement for SP80FA - rev 06 ..............7 Component list for SP80FA - rev 06..............8 Variant specific components for 230V versions - rev 06 ........9 Variant specific components for 115V versions - rev 06 ........10...

  • Page 31: Sp80Fa

    pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=O=ENUF cìåÅíáçå~ä=ÇÉëÅêáéíáçå=Ñçê=ëïáíÅÜ=ãçÇÉ=éçïÉêëìééäó=pmUMc^=C=pmUMc_= Theory of function SP80FA-board: AC-power is coming in to terminal P1, passing interference filter L1, L2 and then reaching RE1 and R5. In some variants the on-off switch is located directly after terminal P1, in other variants it is connected to CP5-CP7, controlling the soft start relay RE1.

  • Page 32: Sp80Fb

    pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=P=ENUF -check Q1, Q2, Q3 (SP80FB). It is now possible to increase the voltage across C8 and C9 (SP80FA) to approx. 300V without current inrush. Measure across Q1 (SP80FB) collector and emitter with an oscilloscope. This oscilloscope should be connected to mains power with an isolation transformer.
  • Page 33 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=Q=ENUF pÅÜÉã~íáÅë=Ñçê=pmUMc^=C=pmUMc_=...
  • Page 34 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=R=ENUF pÅÜÉã~íáÅë=Ñçê=pmUMc^I=pmUMc_=C=mfka=...
  • Page 35 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=S=ENUF pmUMc^= _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmUMc^=J=êÉî=MQ=...
  • Page 36 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=T=ENUF _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmUMc^=J=êÉî=MS=...
  • Page 37 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=U=ENUF `çãéçåÉåí=äáëí=Ñçê=pmUMc^=J=êÉî=MS= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side u47X22.5 Capacitor 470n X2 metallized propylene 22.5mm Variant dependent, see separate list Variant dependent, see separate list u22X22.5 Capacitor 220n X2 metallized propylene 22.5mm Variant dependent, see separate list Variant dependent, see separate list 100u50V...
  • Page 38 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=V=ENUF Position Partnumber Description Comment Side 33R.25W5% Resistor Carbon Film 33R.25W5% 2R21W5% Resistor metal film 2R2 1W 5% Variant dependent, see separate list May have different value Variant dependent, see separate list May have different value 39K.7W1% Resistor Metal Film 39K.7W1% May have different value 18K.7W1%...
  • Page 39 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NM=ENUF Position SP80FA-4x6-2 SP80FA-2x13-2 SP80FA-2x17-2 SP80FA-2x32-2 2x3m7H8A-LAB 2x3m7H8A-LAB 2x3m7H8A-LAB 2x4m7H16A-LAB 2x3m7H8A-LAB 2x3m7H8A-LAB 2x3m7H8A-LAB 2x4m7H16A-LAB TIP132 TIP132 IRF730 IRF730 47R9W5%17MSO5 47R9W5%17MSO5 47R9W5%17MSO5 47R9W5%17MSO5 4K7.7W1% 8K2.7W1% 27K.7W1%SO5 27K.7W1%SO5 1M.7W1% 150K.25W5% 180K.7W1% 180K.7W1% 2R22W5%2MST 2R22W5%2MST 2R22W5%2MST 2R22W5%2MST s~êá~åí=ëéÉÅáÑáÅ=ÅçãéçåÉåíë=Ñçê=NNRs=îÉêëáçåë=J=êÉî=MS= Position SP80FA-4x6-2U SP80FA-2x13-2U SP80FA-2x17-2U SP80FA-2x32-2U 2n2Y10 2n2Y10...
  • Page 40 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NN=ENUF aÉëÅêáéíáçå=Ñçê=î~êá~åí=ÇÉéÉåÇÉåí=ÅçãéçåÉåíë= Partnumber Description 1500u200V35x504TSI Cap. electrolytic 1500u 200V 35x50mm 4 terminals snap in 150K.25W5% Resistor Carbon Film 150K.25W5% 15V.4W5% Diode zener 15V .4W 5% 1800u160V30x50 Capacitor electrolytic 1800u 160V 30x50mm snap in 180K.7W1% Resistor Metal Film 180K.7W1% 1M.7W1% Resistor Metal Film 1M.7W1% 1n5Y10 Capacitor 1n5 Y2 metallized paper 10mm...
  • Page 41 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NO=ENUF pmUMc_= _ç~êÇ=éä~ÅÉãÉåí=Ñçê=pmUMc_=C=mfka=...
  • Page 42 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NP=ENUF `çãéçåÉåí=äáëí=Ñçê=mfkaI=pmUMc_=J=êÉî=MN^= - Safety critical component. Should only be replaced with the specified type. Position Partnumber Description Comment Side Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list...
  • Page 43 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NQ=ENUF Position Partnumber Description Comment Side SGW25N120LY Transistor IGBT power SGW25N120 lying May have different Bot. value SGW25N120LY Transistor IGBT power SGW25N120 lying May have different Bot. value BC327 Transistor bipolar signal BC327 TIP50 Transistor bipolar power TIP50 BC547B Transistor bipolar signal BC547B R01M.6 (b-e) Resistor jumper 0R 1module D.6mm...
  • Page 44 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NR=ENUF Position Partnumber Description Comment Side R04M.6 Resistor jumper 0R 4modules D.6mm Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list Variant dependent, see separate list TP1-0-5A3x8x21 Thermal protector Single Pole Single Trough on - off 5A Bot.
  • Page 45 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NS=ENUF Position SP80FB-4x6-2 SP80FB-2x11-2 SP80FB-2x13-2 SP80FB-2x17-2 SP80FB-2x32-2 4R7.25W5% 4R7.25W5% 4R7.25W5% 4R7.25W5% R04M.6 56K.7W1% 56K.7W1% 56K.7W1% 56K.7W1% 180K.7W1% 133K.7W1% 88K7.7W1% 169K.7W1% 88K7.7W1% 88K7.7W1% 270K.7W1% 330K.7W1% 1K.7W1% 2K2.7W1% 2K2.7W1% 2K2.7W1% 2K2.7W1% 2K4.7W1% 4K7.7W1% 4K7.7W1% 4K7.7W1% 4K7.7W1% 3K3.7W1% 4R7.25W5% 4R7.25W5% 4R7.25W5% 4R7.25W5% 2R2.25W5% 4R7.25W5% 4R7.25W5%...
  • Page 46 pÉêîáÅÉ=j~åì~ä=pmUMc^=L=pmUMc_= m~ÖÉ=NT=ENUF Position SP80FB-4x6-2U SP80FB-2x11-2U SP80FB-2x13-2U SP80FB-2x17-2U SP80FB-2x32-2U 1K52W5%SO5 1K52W5%SO5 1K52W5%SO5 1K52W5%SO5 1K3W5%SO5 5K62.7W1% 5K62.7W1% 5K62.7W1% 5K62.7W1% 5K9.7W1% 8K2.7W1% 6K8.7W1% 6K8.7W1% 6K8.7W1% 6K8.7W1% 4R7.25W5% 4R7.25W5% 4R7.25W5% 4R7.25W5% R04M.6 56K.7W1% 56K.7W1% 56K.7W1% 56K.7W1% 180K.7W1% 133K.7W1% 88K7.7W1% 169K.7W1% 88K7.7W1% 88K7.7W1% 270K.7W1% 330K.7W1% 1K.7W1% 2K2.7W1% 2K2.7W1%...
  • Page 47 Resistor wirewound 33K 9W 5% 17modules 5mm stand off 39V.4W2% Diode zener 39V .4W 2% 3K3.7W1% Resistor Metal Film 3K3.7W1% 400uHEFD30_LAB Inductor 400uH EFD30 LAB.GRUPPEN Rev 01 43V.4W2% Diode zener 43V .4W 2% 470R.25W5% Resistor Carbon Film 470R.25W5% 4K7.7W1% Resistor Metal Film 4K7.7W1% 4R7.25W5%...

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