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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
This fi replace has been tested to ASTM E 1509, UL 1482, ULCS 627
CPS40
PELLET STOVE
HEATER
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
PLEASE READ ENTIRE MANUAL
BEFORE YOU INSTALL OR USE THIS
PELLET BURNING HEATER.
If the heater is not properly installed, a
house fi re may result causing personal
injury or loss of life.
- Contact local building or fi re offi cials about re-
strictions and installation inspection requirements
in your area.
- This heater is hot while in operation. Keep chil-
dren, clothing and furniture away. Contact may
cause skin burns.
- Do not start a fi re with chemicals or fl uids such
as gasoline, engine oil, etc...
Phone (705)721-1212 • Fax (705)722-6031 • www.continentalfi replaces.com • ask@continentalfi re.on.ca
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION
AND OPERATING
INSTRUCTIONS
1.13
W415-0829 / 07.07.09
1
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Summary of Contents for Continental Fireplaces CPS40
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Page 1: Safety Information
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS This fi replace has been tested to ASTM E 1509, UL 1482, ULCS 627 CPS40 PELLET STOVE HEATER CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. SAFETY INFORMATION... -
Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION WARNINGS & SAFETY PRECAUTIONS WARRANTY DIMENSIONS INSTALLATION OVERVIEW GENERAL INFORMATION PELLET QUALITY HEATING SPECIFICATIONS SPECIFICATIONS SAFETY FEATURES EPA COMPLIANCE INSTALLATION PLANNING APPLIANCE PLACEMENT INSTALLATION OPTIONS FLOOR PROTECTION REQUIREMENTS OUTSIDE AIR MOBILE HOME GENERAL VENTING TYPE OF VENT INSTALLING THE PELLET VENT VENTING THE PELLET APPLIANCE PELLET VENT TERMINATION... -
Page 3: Introduction
1.0 INTRODUCTION WARNINGS & SAFETY PRECAUTIONS Do Not operate the heater if you smell Before installing this heater, contact smoke coming from the heater. Turn the local building or fire authority and the Pellet Feed dial to “OFF”, monitor follow their guidelines. Notify your your heater, and call a trained insurance company of this heater as technician... - Page 4 This heater must be connected to a During a power outage this heater will standard 115 V., 60Hz grounded not operate. If a power outage does electrical outlet. Do not use an occur, check the heater for smoke adapter plug or sever the grounding spillage and open a window if any prong.
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Page 5: Warranty
WARRANTY CONTINENTAL® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. CONTINENTAL® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete heater is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from CONTINENTAL®. -
Page 6: Dimensions
DIMENSIONS FIGURE 1.3.1b FIGURE 1.3.1c FIGURE 1.3.1a 1 1/8” 22 1/2” 30 1/2” 26 5/8” 17 3/8” 11 3/4” 9 7/8” 22 3/8” 22 3/8” INSTALLATION OVERVIEW See the sections “GENERAL VENTING” See the section and “INSTALLATION” “FINISHING - INSTALLING THE VIEWING DOOR”... -
Page 7: General Information
2.0 GENERAL INFORMATION Thank you for purchasing the Wolf Steel Ltd. Pellet Appliance. This appliance is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. -
Page 8: Specifications
SPECIFICATIONS Electrical Rating 115 Volts, 3.6 Amps, 60Hz Watts During Start-Up Sequence 400 (approximately) Watts During Operation 180 (approximately) Width 22 3/8" Height 30 1/2" Depth 26 5/8" Weight 210 Pounds Exhaust Collar 3" Intake Collar 2" Hopper Cap. 55 Pounds Exempt Burn Rate** 1.0 to 5.0 (Pounds Per Hour) -
Page 9: Installation Planning
3.0 INSTALLATION PLANNING WARNING READ ENTIRE MANUAL BEFORE YOU INSTALL OR USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. -
Page 10: Mobile Home
MOBILE HOME WARNING DO NOT INSTALL IN A SLEEPING ROOM. THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND CEILING ROOF MUST BE MAINTAINED. Installation into a manufactured home or mobile home should be installed in accordance with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. -
Page 11: General Venting
4.0 GENERAL VENTING WARNING PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE TO ANY COMBUSTIBLE (INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER). DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE OR HEATER. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. -
Page 12: Minimum Air Terminal Location Clearances
MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 4.5 NOTE: Illustration dimensions are to the center and the exhaust exit point of the vent. CLEARANCES 24” Clearance above grade, veranda porch, deck or balcony. (Including vegetation and multch) 48” Clearance beside or below any windows or doors that open. 12”... -
Page 13: Alcove Installation
ALCOVE INSTALLATION FIGURE 4.6 Minimum Alcove Dimensions STOVE VENTING INSTALLATION EXAMPLES 4.7.1 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION FIGURE 4.7.1 3” Minimum 12” Minimum Wall Thimble 6” 5’ Maximum Minimum 11-3/4” Floor 17-3/8” Protection Outside Air (Recommended) W415-0829 / 07.07.09... -
Page 14: Through Wall With Vertical Rise And Horizontal Termination
4.7.2 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION Wall Thimble FIGURE 4.7.2 Outside Air (Recommended) 3” 2” 6” Minimum Floor Protection 4.7.3 MINIMUM INSIDE VERTICAL CLEARANCES Vertical Cap Storm Collar FIGURE 4.6.3 Roof Flashing Vent must maintain 3” Ceiling Support clearance to combus- tibles. -
Page 15: Class A Chimney Retrofit
4.7.4 CLASS A CHIMNEY RETROFIT Vertical Cap Storm Collar Roof Flashing FIGURE 4.7.4 Vent must maintain Class A Chimney 3” clearance to Ceiling Support combustibles. 3” 2” Floor Protection Outside air (Recommended) (Installation show- ing inlet of outside air in ventilated crawl space) 4.7.5 HEARTH MOUNT INSTALLATION Vertical Cap... -
Page 16: Stove Installation
5.0 STOVE INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLES 5.1.1 STRAIGHT INSTALLATION FIGURE 5.1.1b Interior Vertical Vents FIGURE 5.1.1a Through the Wall Installations 3” 2” 3” 6” 6” 6” 6” Floor Protection Floor Protection 6” 6” 5.1.2 CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents 2”... -
Page 17: Finishing
6.0 FINISHING INSTALLING VIEWING DOOR The main viewing door has been boxed separate from the appliance, but MUST be installed before burning the appliance. FIGURE 6.1 6.1.1 Open both side panels, exposing the bushing on the left and the latches on the right. 6.1.2 Align the pins on the door to the bushing on the left side of the appliance. -
Page 18: Lighting Instructions
LIGHTING INSTRUCTIONS WARNING NEVER USE GASOLINE, LANTERN FUEL, LIGHTER FLUID TO START OR "FRESHEN-UP" A FIRE IN THIS HEATER. KEEP ALL SUCH FLUIDS AWAY FROM HEATER WHEN IN USE. Due to different installation set ups, length and size of venting and fuel quality, the low feed setting from the fac- tory will not always be correct. -
Page 19: Shut-Down
7.3.2 SHUT-DOWN To turn your appliance off, simply turn the feed dial counter-clockwise until the dial clicks to the “OFF” position. This will stop the feed of pellets. The blowers will continue to run to cool the appliance. When cool enough, the appliance will shut down. -
Page 20: Care Of Glass
8.1.4 CARE OF GLASS If the glass is not kept clean permanent discolouration and / or WARNING blemishes may result. Normal operation of your pellet heater will produce a build-up on the glass that should be wiped off daily. HOT GLASS WILL However, poor quality pellets or extended burning on the low CAUSE BURNS. -
Page 21: Cleaning The Burn Pot
8.1.7 CLEANING THE BURN POT WARNING MAKE CERTAIN THE HEATER HAS FULLY COOLED (APPROXIMATELY 25 MINUTES) BEFORE OPENING THE DOOR AND To clean the burn pot, open the door and knock away any debris on the burn pot. If severely clogged, remove the burn pot to gain better access. If removing the burn pot set aside on a non-combustible surface. -
Page 22: Semi-Annually (Or Every Two Tons Of Pellet)
SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET) WARNING THE FIREBOX BECOMES VERY HOT DURING OPERATION. LET THE HEATER COOL COMPLETELY BEFORE CONDUCTING SERVICE. DISCONNECT THE POWER CORD PRIOR TO CONDUCTING SERVICE. THE FOLLOWING SECTION DETAILS EXTENSIVE MAINTENANCE PROCEDURES. WE STRONGLY SUGGEST THESE ITEMS BE CARRIED OUT BY A TRAINED SERVICE TECHNICIAN, POSSIBLY BY A SERVICE AGREEMENT SET UP WITH YOUR DEALER. -
Page 23: Clean The Exhaust Blower
8.3.4 CLEAN THE EXHAUST BLOWER NOTE: Do not attempt this maintenance without a NUTS replacement exhaust blower motor mounting gasket. Remove the six nuts holding the exhaust blower motor in place. Pull the motor out being careful not to damage the wiring, unplug the two wires that are connecting the motor and gently set aside. -
Page 24: Clean The Vent
8.3.6 CLEAN THE VENT WARNING WHENEVER ANY PORTION OF THE PELLET VENT IS DISCONNECTED, THE JOINTS MUST BE RE-SEALED WITH RTV 500°F SILICONE SEALANT. Vent system should be cleaned using Make sure the cap is free of chimney sweep brushes. We recommend this debris (especially if it has a be done by a qualifi... -
Page 25: Normal Operating Sounds
9.0 NORMAL OPERATING SOUNDS Convection Blower A low hum might be heard Exhaust Blower due to the high efficiency The flow of exhaust fan, especially on high. As gases may create a the fan dial is turned this FIGURE 9.0 low-pitched hum. -
Page 26: Wiring Diagram
10.0 WIRING DIAGRAM Slip-on (.250) FI (1 wire) Blower Slip-on (.250) FI (2 wires) Purple over-ride Slip-on (.250) FI (2 wires) Purple Switch Grey High Limit Switch Grey Black FIGURE 10.0 Brown Brown Brown Purple Ignitor Low Limit Convection Purple Switch Brown Blower... -
Page 27: Replacements
11.0 REPLACEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. - Page 28 COMPONENTS PART NO. DESCRIPTION W350-0361 CONTROL HOUSING W615-0073 AIR CONTROL SPACER W080-0932 MOTOR BRACKET W010-1491 COMBUSTION AIR TUBE ASSEMBLY W030-0022 ACCENT BAR (2) W135-0320 CAST, BURN POT W430-0002 MAGNETIC DOOR CATCH ASSEMBLY (2) W290-0120 MOTOR MOUNTING GASKET W290-0119 IGNITION GASKET W460-0004 RECEPTACLE W615-0078...
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Page 29: Replacement Parts
11.1 REPLACEMENT PARTS W415-0829 / 07.07.09... - Page 30 W415-0829 / 07.07.09...
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Page 31: Accessory Parts
11.2 ACCESSORY PARTS PRPP40 NPL41 W415-0829 / 07.07.09... -
Page 32: Troubleshooting
12.0 TROUBLESHOOTING WARNING WHEN CHECKING CONNECTIONS, INSTALLING JUMPER WIRES (FOR TEST PURPOSES ONLY) OR REPLACING COMPONENTS, UNPLUG HEATER FROM THE RECEPTACLE TO PREVENT ELECTRICAL SHOCK OR DAMPAGE TO THE COMPONENT. NOTE: Many of the following tests will require that the side panels are removed from the appliance or the insert be removed from its cavity to access the components. - Page 33 SYMPTOM TEST SOLUTION The auger motor Hopper lid must be closed. is not functioning Make certain the exhaust blower is operating. normally Check the condition of the vacuum hose (located on the left side of the appliance). Should not be cracked or torn. Check the manual reset button on the 200°F (93°C) temperature sensor.
- Page 34 SYMPTOM TEST SOLUTION The 200°F (93°) Reset the sensor and determine whether it was the convection blower or 160°F (71°C) high limit temperature sensor failure. Bypass the 160°F (71°C) sensor. Does the convection blower temperature not come on high? If no than replace the blower. sensor has tripped The heater will Disconnect one of the brown wires from the exhaust temperature sensor and if...
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Page 35: Service History
13.0 SERVICE HISTORY 43.1 W415-0829 / 07.07.09... -
Page 36: Notes
14.0 NOTES 44.1 W415-0829 / 07.07.09...
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