MULTIQUIP QP-2TH Operation And Parts Manual
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MULTIQUIP QP-2TH Operation And Parts Manual

MULTIQUIP QP-2TH Operation And Parts Manual

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OPERATION AND PARTS MANUAL
MODEL QP-2TH
TRASH PUMP
(Gasoline Engine)
Revision #1 (12/02/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP-2TH TRASH PUMP (Gasoline Engine) Revision #1 (12/02/04) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, MULTIQUIP INC. Multiquip Inc, the MQ logo is a registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Troubleshooting (Pump/Engine) ......27 Explanation Of Code In Remarks Column ....28 Suggested Spare Parts ..........29 Pump Assembly ..........30-33 Specification and part number NOTE are subject to change without notice PAGE 4 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 5: Parts Ordering Procedures

    Parts Department: POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-537-3927 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mq@multiquip.com (800/672-7877) INTERNET: www.multiquip.com QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 5...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-2T Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 7: Safety Message Alert Symbols

    ALWAYS wear approved eye and hearing protection. This pump, other property, or the surrounding environment could be NOTE damaged if you do not follow instructions. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 7...

  • Page 8: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 8 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 9 ■ ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump. ■ In winter drain water from pump housing to prevent freezing. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 9...
  • Page 10 ( . t ) s r i s p ) r a . n i ) . g Figure 1. QP-2THDimensions PAGE 10 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 11 - y l i t r l i o t r a . n i s b l ) . g QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 11...

  • Page 12: General Information

    NEVER place the pump on soft soil . The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 13: Pump Components

    QP-2TH — PUMP COMPONENTS Figure 2 shows a typical application using the QP-2TH trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1 inch (25.4 mm) in diameter. DO NOT set strainer on bottom of water bed.

  • Page 14: Refueling

    TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3. Pump Refueling PAGE 14 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 15: Basic Engine

    10. Fuel Tank – Holds unleaded gasoline. For additional smoothly. information refer to engine owner's manual. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 15...

  • Page 16: Pre-Inspection (Engine)

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 17: Pre-Set-Up (Pump)

    Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 17...

  • Page 18: Initial Start-Up (Engine)

    5. Place the engine ON/OFF switch (Figure 11) in the " ON " position. Figure 8. Throttle Lever (1/3 Start Position) Figure 11. Engine ON/OFF Switch (ON Position) PAGE 18 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 19: Initial Start-Up (Engine)

    Figure 17. Fuel Valve Lever (OFF) Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place the engine ON/OFF switch in the OFF position. Figure 14. Throttle Lever (Run) QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 19...

  • Page 20: Maintenance (Pump)

    This prevents backflow and allows for faster priming when the engine is restarted. PAGE 20 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 21 QP-2T H — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 18. Pump Vacuum Tester QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 21...

  • Page 22: Maintenance (Engine)

    . s l Reference manufacturer engine NOTE manual for specific servicing instructions. PAGE 22 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 23: Maintenance (Pump)

    Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 21. Engine Air Cleaner Figure 20. Engine Oil (Draining) QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 23...

  • Page 24: Preparation For Long-Term Storage

    (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated. PAGE 24 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 25 NOTE PAGE QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 25...
  • Page 26 . r e l a v c n i r r o h t i e r r PAGE 26 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 27 . t r e l l l l e . r e e v i s ' r . l a QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    , belong to the same assembly or kit. If more than one of the same reference number is listed, the NOTE last one listed indicates newest (or latest) part avaliable. PAGE 28 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 29: Honda Gx160K1Qx2 Engine

    4 .... 0852853020 ..ADJUST LINER .50 Part number on this Suggested NOTE Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 29...
  • Page 30 QP-2T H — PUMP ASSY. PUMP ASSY. PAGE 30 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 31 0723302040 CUSHION RUBBER, 40 X 20 M10 0181090820 BOLT SET W/SPRING WASHER M8 X 20 (SUCTION PLATE) 0181090825 BOLT SET WITH SPRING WASHER M8 X 25 (SUCTION COVER) QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 31...
  • Page 32 QP-2TH — PUMP ASSY. PUMP ASSY. PAGE 32 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 33 SPRING WASHER, (CUSHION RUBBER) M10 0451290080 SPRING WASHER, (ENGINE) M8 0451290080 SPRING WASHER, (IMPELLER), M8 0451290080 SPRING WASHER, (CASING COVER ) M8 0742214050 STRAINER 1889068050 0741310700 O’RING, GX160K1QX2 ENGINE, HONDA 5.5 HP QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 33...
  • Page 34 HONDA GX160K1QX2 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 34 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 35 COLLAR B, AIR CLEANER 17410ZE1020 ELBOW, AIR CLEANER 90201415000 NUT, CAP 6MM 90325044000 WINGNUT, TOOL BOX SETTING 90325044000 WINGNUT, TOOL BOX SETTING 957010602000 BOLT, FLANGE 6 X 20 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 35...
  • Page 36 HONDA GX160K1QX2 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 36 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 37: Camshaft Assembly

    SPRING VALVE 14771ZE1000 RETAINER, INTAKE VALVE SPRING 14773ZE1000 RETAINER, EXHAUST VALVE SPRING 14781ZE1000 ROTATOR, VALVE 14791ZE1010 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT 8MM 90206ZE1000 NUT, PIVOT ADJ. QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 37...
  • Page 38 HONDA GX160K1QX2 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 38 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 39: Carburetor Assembly

    CUP, FUEL STRAINER 93500030060H SCREW, PAN 3 X 6 9430520122 PIN, SPRING 2 X 12 99101ZH80650 JET, MAIN #65 (OPTIONAL) 99101ZH80680 JET, MAIN #68 (OPTIONAL) 99204ZE00350 JET SET, PILOT #35 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 39...
  • Page 40 HONDA GX160K1QX2 ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 40 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)

  • Page 41: Control Assembly

    BOLT, FLANGE 6 X 12 (CT200) 90016ZE5010 BOLT, GOVERNOR ARM 90114SA0000 NUT, SELF- LOCK 6MM 93500050250H SCREW, PAN 5 X 25 938930501600 SCREW, WASHER 5 X 16 9405006000 NUT, FLANGE 6MM QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 41...
  • Page 42 HONDA GX160K1QX2 ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 42 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 43 GASKET, OIL FILLER CAP 91202883005 OIL SEAL 25 X 41 X 6 9430108140 PIN A, DOWEL 8 X 14 957010803200 BOLT, FLANGE 8 X 32 961006205000 BEARING, RADIAL BALL 6205 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 43...
  • Page 44 HONDA GX160K1QX2 ENGINE — CRANKSHAFT/BALANCER ASSY. CRANKSHAFT /BALANCER WEIGHT ASSY. PAGE 44 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 45 HONDA GX160K1QX2 ENGINE — CRANKSHAFT/BALANCER ASSY. CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 13310ZE1601 CRANKSHAFT, Q- TYPE 90745ZE1600 KEY, 4.78 X 4,78 X 38 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 45...
  • Page 46 HONDA GX160K1QX2 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 46 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 47 OIL SEAL 25 X 41 X 6 91353671003 O- RING 13.5 X 1.5 (ARAI) 9405010000 NUT, FLANGE 10MM 9410106800 WASHER, PLAIN 6MM 9425108000 PIN, LOCK 8MM 957010601200 BOLT, FLANGE 6 X 12 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 47...
  • Page 48 HONDA GX160K1QX2 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 49 BOLT, FLANGE 6 X13 90043ZE1020 BOLT, STUD 6 X109 90047ZE1000 BOLT, STUD 8 X 32 9430110160 PIN A, DOWEL 10 X16 957230806000 BOLT, FLANGE 8 X60 9807956846 SPARK PLUG BPR6ES (NGK) QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 49...
  • Page 50 HONDA GX160K1QX2 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 50 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 51 SUB- HARNESS 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 90013883000 BOLT, FLANGE 6 X12 (CT200) 90022888010 BOLT, FLANGE 6 X20 (CT200) 34150ZH7003 ALERT UNIT, OIL 957010600800 BOLT, FLANGE 6 X8 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 51...
  • Page 52 HONDA GX160K1QX2 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 52 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 53 FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 13331357000 KEY, SPECIAL WOODRUFF (25 X18) 19511ZE1000 FAN, COOLING 28451ZH8003 PULLEY, STARTER 31100ZE1010 FLYWHEEL 31100ZE1810 FLYWHEEL, LAMP 90201878003 NUT, SPECIAL 14MM QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 53...
  • Page 54 HONDA GX160K1QX2 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 55 O- RING 13.5 X1.5 (ARAI) 9405006000 NUT, FLANGE 6MM 950014500360M BULK HOSE, FUEL 4.5 X 3000 (4.5 X 140) 9500202080 CLIP, TUBE B8 957010602500 BOLT, FLANGE 6 X 25 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 55...
  • Page 56 HONDA GX160K1QX2 ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 56 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 57 IGNITION COIL ASSY. PART NO. PART NAME QTY. REMARKS 30500ZE1033 COIL ASSEMBLY, IGNITION 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 36101ZE1010 WIRE, STOP SWITCH 370MM 90121952000 BOLT, FLANGE 6 X25 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 57...
  • Page 58 HONDA GX160K1QX2 ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 58 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 59 18320ZF1H01 PROTECTOR, MUFFLER 18355ZE1000 ARRESTER, SPARK (OPTIONAL) 18381ZH8800 GASKET, MUFFLER 90050ZE1000 SCREW, TAPPING 5 X 8 (OPTIONAL 90055ZE1000 SCREW, TAPPING 4 X 6 (OPTIONAL) 94001080000S NUT, HEX. 8MM QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 59...
  • Page 60 HONDA GX160K1QX2 ENGINE — PISTON ASSY. PISTON ASSY. PAGE 60 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 61 PISTON (OS 0.50), OPTIONAL 13104ZH8000 PISTON (0.75), OPTIONAL 13111ZE1000 PIN, PISTON 132AOZE1000 ROD ASSY., CONNECTING (US 0.25), OPT. 13200ZE1010 ROD ASSEMBLY, CONNECTING 90001ZE1000 BOLT, CONNECTING ROD 90551ZE1000 CLIP, PISTON PIN 18MM QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 61...
  • Page 62 HONDA GX160K1QX2 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 62 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 63 GUIDE, RATCHET 28441ZH8003 SPRING, FRICTION 28442ZH8003 SPRING, RECOIL STARTER 28443ZH8003 SPRING, RETURN 28461ZH8003 KNOB, RECOIL STARTER 28462ZH8003 ROPE, RECOIL STARTER 90003ZH8003 SCREW, SETTING 90008ZE2003 BOLT, FLANGE 6 X10 QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 63...
  • Page 64 HONDA GX160K1QX2 ENGINE — GASKET KIT ASSY. NO ARTWORK AVAILABLE PAGE 64 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 65 GASKET KIT ............1.... INCLUDES ITEMS W/ 11381ZH8801 GASKET CASE COVER (NON- ASBESTOS) 12251ZF1800 GASKET, CYLINDER HEAD 12391ZE1000 GASKET, CYLINDER HEAD COVER 16212ZH8800 GASKET, INSULATOR 16221ZH8801 GASKET, CARBURETOR 18381ZH8800 GASKET, MUFFLER QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 65...
  • Page 66 HONDA GX160K1QX2 ENGINE — LABELS ASSY. L ABELS ASSY. PAGE 66 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 67 QTY. REMARKS 87521ZH8020 ENBLEM 5.5 87522ZE1810 MARK, CAUTION (EXTERNAL) 87522ZH9000 LABEL, CAUTION 87528ZE1810 MARK, CHOKE 87530ZH8810 LABEL, SPECIFICATION (EXTERNAL) 87532ZH8810 MARK, OIL ALERT (E) 887586ZH7W00 LABEL, FUEL CAUTION QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 67...

  • Page 68: Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 68 — QP-2TH TRASH PUMP — PARTS MANUAL — REV. #1 (12/02/04)
  • Page 69 NOTE PAGE QP-2TH TRASH PUMP — PARTS MANUAL— REV. #1 (12/02/04) — PAGE 69...
  • Page 70 OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 FAX: 310-537-3927 Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877...

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