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National Instruments IMAQ NI 1450 Series User Manual

National Instruments IMAQ NI 1450 Series User Manual

Compact vision system
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NI 1450 Series Compact Vision
System User Manual
NI 1450 Series Compact Vision System User Manual
June 2003 Edition
Part Number 323610A-01

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  • Page 1 IMAQ NI 1450 Series Compact Vision System User Manual NI 1450 Series Compact Vision System User Manual June 2003 Edition Part Number 323610A-01...
  • Page 2 Thailand 662 992 7519, United Kingdom 44 0 1635 523545 For further support information, refer to the Technical Support and Professional Services appendix. To comment on the documentation, send email to techpubs@ni.com. © 2003 National Instruments Corporation. All rights reserved.

  • Page 3: Important Information

    Warranty The NI 1450 Series Compact Vision System is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period.
  • Page 4 These classes are known as Class A (for use in industrial-commercial locations only) or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products. Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital...
  • Page 5 Conventions The following conventions are used in this manual: » The » symbol leads you through nested menu items and dialog box options to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.

  • Page 6: Table Of Contents

    Contents Chapter 1 NI 1450 Overview About the NI 1450 Series Compact Vision System...1-1 Hardware Overview ...1-1 Available Camera Bandwidth ...1-3 Software Overview ...1-4 NI-IMAQ for IEEE 1394 Cameras Driver Software...1-4 National Instruments Application Software ...1-5 Vision Builder for Automated Inspection ...1-5 LabVIEW RT with the Vision Development Module ...1-5...
  • Page 7 TTL Inputs and Outputs ... 4-2 Isolated Inputs and Outputs... 4-2 Trigger Inputs... 4-3 Timed Pulse Output ... 4-4 Initiating a Timed Pulse... 4-4 Pulse Modes... 4-5 Pulse Delay ... 4-5 NI 1450 Series Compact Vision System User Manual viii ni.com...
  • Page 8 Typical System Setup ...4-14 Chapter 5 Deployment Connecting Multiple NI 1450s ...5-1 Appendix A Troubleshooting Appendix B Specifications Appendix C Technical Support and Professional Services Glossary Index © National Instruments Corporation NI 1450 Series Compact Vision System User Manual Contents...

  • Page 9: Ni 1450 Overview

    National Instruments 1450 Series Compact Vision System. About the NI 1450 Series Compact Vision System The NI 1450 Series Compact Vision System is an easy-to-use, distributed, real-time imaging system that acquires, processes, and displays images from IEEE 1394 cameras conforming to the IIDC 1394-based Digital Camera Specification, Version 1.30.
  • Page 10 Compact Vision System 5 IEEE 1394a Ports Status LED 6 TTL I/O and Isolated I/O 7 Reset Button 8 DIP Switches Figure 1-1. NI 1450 Series Compact Vision System Front Panel 9 VGA 10 RS-232 Serial 11 RJ-45 Ethernet Port ni.com...

  • Page 11: Available Camera Bandwidth

    1024 x 768 16-bit/pixel mono © National Instruments Corporation Table 1-1. Available Camera Bandwidth Video Format Frames per Second NI 1450 Series Compact Vision System User Manual Chapter 1 NI 1450 Overview Maximum Number of Cameras for Simultaneous Operation...

  • Page 12: Software Overview

    Chapter 1 NI 1450 Overview Software Overview Programming the NI 1450 Series Compact Vision System requires the NI-IMAQ for IEEE 1394 Cameras driver software, version 1.5 or later, to control the hardware and one of the following application software packages to process images.

  • Page 13: National Instruments Application Software

    National Instruments Application Software Vision Builder for Automated Inspection National Instruments Vision Builder for Automated Inspection (AI) is configurable machine vision software that you can use to prototype, benchmark, and deploy applications. NI Vision Builder AI does not require programming, but is scalable to LabVIEW RT.
  • Page 14 For information about how to use the Vision Development Module with LabVIEW RT, refer to the IMAQ Vision for LabVIEW User Manual. NI 1450 Series Compact Vision System User Manual ni.com...

  • Page 15: Setup And Configuration

    Setup and Configuration This chapter provides instructions for connecting the NI 1450 Series Compact Vision System hardware. This chapter also includes instructions for installing software, configuring an IP address, and acquiring an initial image using the application software. Required Items The following items are necessary for connecting the NI 1450.

  • Page 16: Software

    ❑ ❑ Note To maintain signal integrity, the Ethernet cable length must be no longer than 100 m. Software ❑ ❑ Accessories National Instruments offers the following accessories for use with the NI 1450. Hardware • • • • •...

  • Page 17: Documentation

    NI 1450 directly to the development computer NI 1450 Series Compact Vision System User Manual NI 1450 Series Compact Vision System Digital I/O Help NI Vision Builder for Automated Inspection Tutorial NI Vision Builder for Automated Inspection: Configuration Help...

  • Page 18: Labview Real-Time Module And Vision Development Module Documents

    Operate the device only at or below the pollution degree stated in the specifications. Pollution consists of any NI 1450 Series Compact Vision System User Manual NI Vision Assistant Help NI Vision Assistant Tutorial...
  • Page 19 Remove power from signal lines before connection to or disconnection from the device. Caution National Instruments measurement products may be classified as either Installation Category I or II. Operate products at or below the Installation Category level specified in the hardware specifications.

  • Page 20: Connection Overview

    Connection Overview Figure 2-1 illustrates the sequence for connecting and getting started with the NI 1450. NI 1450 Series Compact Vision System User Manual equipment, circuits powered by regulated low-voltage sources, and electronics. Installation Category II is for measurements performed on circuits directly connected to the electrical distribution system.

  • Page 21: Before Getting Started: Connecting The Ni 1450 To A Network

    Acquire an image—This section explains how to use either Vision Builder AI or LabVIEW Real-Time with the Vision Development Module to acquire an image. NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration Set Up the Development...

  • Page 22: Subnet Considerations

    To connect an IEEE 1394 camera and a monitor to the NI 1450, refer to Figure 2-2 while completing the following steps: NI 1450 Series Compact Vision System User Manual NI 1450 Series Compact Vision System 24 VDC ±10%, 50 W power supply...

  • Page 23: Wiring Power To The Ni 1450

    Plug the 4-position connector from the power supply into the power receptacle on the NI 1450. Plug the power cord into the power supply. Plug the power cord into an outlet. NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration 2 IEEE 1394 Cable...
  • Page 24 Do not connect the NI 1450 isolated power to a source less than 5 VDC or greater than 30 VDC. Doing so could damage the NI 1450. NI 1450 Series Compact Vision System User Manual Connecting the NI 1450 to the Development section.

  • Page 25: Connecting The Ni 1450 To The Development Computer

    Ethernet port on the NI 1450. Using a standard CAT 5 Ethernet cable, connect from the network port to the Ethernet port on the development computer. 2-11 NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration LEDs, DIP Switches,...

  • Page 26: Vision Builder Ai: Setting Up The Development Computer

    This section applies only to Vision Builder AI users. If you are using LabVIEW RT with the Vision Development Module, refer to the Real-Time with the Vision Development Module: Setting up the Development Computer NI 1450 Series Compact Vision System User Manual Figure 2-4. Ethernet Connection section. 2-12 LabVIEW ni.com...

  • Page 27: Installing Vision Builder Ai And Ni-Imaq For Ieee 1394 Cameras

    Network Target. This process takes several seconds. In the Select Remote Target window, click 192.168.10.12 to highlight the row. This IP address is assigned to all unconfigured NI 1450s. 2-13 NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration...

  • Page 28: Acquiring An Image In Vision Builder Ai

    10. Click OK to begin configuring the IP address and downloading Acquiring an Image in Vision Builder AI To acquire an image in Vision Builder AI, complete the following steps: NI 1450 Series Compact Vision System User Manual Click Configure to launch the Vision Builder AI Remote Target Configuration Wizard.

  • Page 29: Labview Real-Time With The Vision Development Module: Setting Up The Development Computer

    Insert the Vision Development Module CD into the CD-ROM drive. When the splash screen appears, click Install Vision 7.0 Development Module and follow the setup instructions. 2-15 NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration Vision Builder AI: Setting up the...

  • Page 30: Configuring The Ip Address Using Labview Real-Time

    NI 1450 is disconnected. The MAX status bar also indicates the connection status of the NI 1450. NI 1450 Series Compact Vision System User Manual Insert the NI-IMAQ for IEEE 1394 Cameras CD into the CD-ROM drive.

  • Page 31: Downloading Software Onto The Ni 1450

    Enter the new IP address in the Machine Name/IP field and click OK. Click the Open button. Navigate to Program Files\National Instruments\ LabVIEW 7.0\examples\IMAQ Double-click IMAQ1394 examples.llb Click the Run button to begin acquiring images. 2-17 NI 1450 Series Compact Vision System User Manual Chapter 2 Setup and Configuration and select Grab.vi...

  • Page 32: Leds, Dip Switches, And Connectors

    Refer to Appendix A, Troubleshooting, for information about troubleshooting LEDs. © National Instruments Corporation section provides signal names and descriptions for each NI 1454 Compact Vision System Figure 3-1. POWER OK and STATUS LEDs NI 1450 Series Compact Vision System User Manual STATUS POWER OK...

  • Page 33: Power Ok Led

    LED is not lit, the NI 1450 is not operating at 100 Mbps. Figure 3-2 shows the location of the 100 Mbps LED on the NI 1450. NI 1450 Series Compact Vision System User Manual Hardware Errors section of Appendix A, Troubleshooting,...

  • Page 34: Dip Switches

    You must reset the NI 1450 in order for the setting change to occur. © National Instruments Corporation Chapter 3 LEDs, DIP Switches, and Connectors Figure 3-2. ACT/LINK and 100 Mbps LEDs NI 1450 Series Compact Vision System User Manual NI 1454 Compact Vision System...

  • Page 35: Safe Mode Switch

    NI 1450 in SAFE MODE starts the NI 1450 but does not start the embedded LabVIEW RT engine. To resume normal operations, reboot the NI 1450 with the SAFE MODE switch in the OFF position. NI 1450 Series Compact Vision System User Manual Figure 3-3. DIP Switches NI 1454 Compact Vision System ni.com...

  • Page 36: Ip Reset Switch

    You can use the RT Read Switch VI to read the USER 1 switch state and perform a custom action based on the current switch state position. © National Instruments Corporation Chapter 3 LEDs, DIP Switches, and Connectors NI 1450 Series Compact Vision System User Manual...

  • Page 37: Connectors

    The isolation provided by the NI 1450 is intended to prevent ground loops that could introduce noise into the system. This isolation does not provide safety isolation. NI 1450 Series Compact Vision System User Manual Table 3-1. NI 1450 Connectors Overview...

  • Page 38: Earth Ground Connection

    (24 VDC ±10%) Figure 3-4. Power Connector Table 3-2. Power Connector Terminals Terminal Main power (24 VDC ±10%) Common Isolated power (5 to 30 VDC) Isolated common NI 1450 Series Compact Vision System User Manual LEDs, DIP Switches, and Connectors Description...

  • Page 39: Ieee 1394

    NI 1450 and a VGA monitor. Use any standard 15-pin VGA cable to access the VGA connector. Figure 3-6 shows the VGA connector location and pinout. Table 3-3 lists and describes the VGA connector signals. NI 1450 Series Compact Vision System User Manual POWER (5-30VDC) (24VDC ±10%)
  • Page 40 Common of the NI 1450 main power Common of the NI 1450 main power No Connect Serial Data HSync Horizontal Sync VSync Vertical Sync Serial Clock NI 1450 Series Compact Vision System User Manual LEDs, DIP Switches, and Connectors NI 1454 Compact Vision System Signal Description...

  • Page 41: Com1

    Figure 3-7 shows the locations of the COM1 DSUB 9-pin connector. Refer to Table 3-4 for COM1 signal names and descriptions NI 1450 Series Compact Vision System User Manual Figure 3-7. COM1 DSUB 9-Pin Connector Table 3-4. COM1 Connector Signals...

  • Page 42: Ethernet

    The TRIG 0 isolated input on the NI 1450 provides connection to external devices, such as proximity sensors and start/stop buttons. For easy connection to the TRIG 0 input, use the National Instruments SMB 111 coaxial cable (part number 763422-01).
  • Page 43 44-Pin 37-Pin DSUB on Terminal NI 1450 Block Pin Number Pin Number NI 1450 Series Compact Vision System User Manual Digital I/O NI 1454 Compact Vision System Figure 3-8. 44-Pin DSUB Connector Signal Name Primary Function TTL Input 0 Pulse generator trigger input...
  • Page 44 TTL Output 7 General-purpose output Common of the NI 1450 main power No connect Viso Isolated power 3-13 NI 1450 Series Compact Vision System User Manual LEDs, DIP Switches, and Connectors Alternate Function General-purpose output — General-purpose output General-purpose output —...
  • Page 45 Table 3-5. 44-Pin DSUB and 37-Pin Terminal Block Connector Signals (Continued) 44-Pin 37-Pin DSUB on Terminal NI 1450 Block Pin Number Pin Number NI 1450 Series Compact Vision System User Manual Signal Name Primary Function Ciso Isolated common ISO Output 2 General-purpose output ISO Output 3 General-purpose output...

  • Page 46: Digital I/O Functionality

    Digital I/O Functionality This chapter describes the primary functions of the digital inputs and outputs on the NI 1450 Series Compact Vision System. This chapter also includes guidelines for connecting the digital I/O and for setting up a typical NI 1450 system.

  • Page 47: Ttl Inputs And Outputs

    Viso you supply on the connector. Table 4-2 summarizes the isolated inputs and outputs available on the NI 1450. NI 1450 Series Compact Vision System User Manual Table 4-1. TTL Inputs and Outputs Number Available...

  • Page 48: Trigger Inputs

    ISO Input 9 ISO Input 10 ISO Output 0 ISO Output 1 ISO Output 2 ISO Output 3 section. NI 1450 Series Compact Vision System User Manual Chapter 4 Digital I/O Functionality 44-Pin DSUB 37-Pin on NI 1450 Terminal Block...

  • Page 49: Timed Pulse Output

    It then generates one pulse and rearms to wait for the next trigger. In either case, the pulse output generation stops and resets if the pulse mode parameter is set to stop. NI 1450 Series Compact Vision System User Manual ni.com...

  • Page 50: Pulse Modes

    Figure 4-2 shows the output of a pulse generator configured to look for a rising edge trigger and output a high pulse with a microsecond width and delay. © National Instruments Corporation NI 1450 Series Compact Vision System User Manual...

  • Page 51: Quadrature Encoder

    Each isolated input can change at a maximum rate of 100 kHz, making the maximum encoder rate 400,000 counts/s. The quadrature encoder can also be used as a timebase for the pulse generation delay. NI 1450 Series Compact Vision System User Manual Delay Width Trigger Pulse Figure 4-2.

  • Page 52: Product Selection Port

    © National Instruments Corporation Trigger Low Pulse Delay Phase A Phase B Figure 4-4. Rising Edge Trigger, Low Pulse with a Quadrature Encoder Delay Chapter 4 Digital I/O Functionality Width ) inspection sequences NI 1450 Series Compact Vision System User Manual...

  • Page 53: General-Purpose I/O

    NI 1450 Series Compact Vision System User Manual Table 4-3. Product Selection Port Function Data(5), rising edge latch...

  • Page 54: Fault Conditions

    Refer to Table 4-4 for a summary of how user configuration affects the shutdown condition. © National Instruments Corporation External shutdown, when Shutdown mode is enabled Watchdog expiration, when configured for system shutdown Overheat NI 1450 Series Compact Vision System User Manual Chapter 4 Digital I/O Functionality...

  • Page 55: Disabling Shutdown Mode

    • Table 4-4 summarizes how user configuration affects the shutdown condition. NI 1450 Series Compact Vision System User Manual Indicator Only—This option sends the expiration signal back to the development machine through software. True indicates an expired watchdog timer, and False indicates an unexpired watchdog timer. The expiration signal that indicates an expired watchdog continues to assert until the watchdog is disarmed.

  • Page 56: Overheat

    NI 1450. © National Instruments Corporation Table 4-4. Configuration Settings and Effects Shutdown Enabled Processing Halts 4-11 NI 1450 Series Compact Vision System User Manual Chapter 4 Digital I/O Functionality Configuration Effects Outputs Change to User-Defined States Specifications for switching...

  • Page 57: Wiring An Isolated Output To An External Load

    Wiring an Isolated Output to an External Load The digital output circuit sources current to external loads, as shown in the example in Figure 4-6. The maximum output current of this circuit is 100 mA. NI 1450 Series Compact Vision System User Manual Sourcing Output Device...

  • Page 58: Protecting Inductive Loads

    TRIG 0 SMB connector that minimize transmission line effects. © National Instruments Corporation NI 1450 Figure 4-7. Example of Using an External Flyback Diode for Inductive Loads 4-13 NI 1450 Series Compact Vision System User Manual Chapter 4 Digital I/O Functionality Viso Digital...

  • Page 59: Typical System Setup

    The digital I/O capabilities of the SMB connectors on the NI 1450 are ideal for typical single-camera applications. The SMB connectors are labeled TRIG 0, TRIG 1, and TRIG 2. NI 1450 Series Compact Vision System User Manual 75 Ω TRIG 1 118 Ω...
  • Page 60 Timed pulse TTL output NI 1454 Compact Vision System 3 Inspection Items 4 Proximity Sensor Figure 4-9. Typical Single-Camera Setup 4-15 NI 1450 Series Compact Vision System User Manual Chapter 4 Digital I/O Functionality Purpose Trigger input from proximity sensor or external device...

  • Page 61: Deployment

    Deployment This chapter provides guidelines for connecting the NI 1450 Series Compact Vision System to a network. Connecting Multiple NI 1450s An Ethernet connection between the development computer and the NI 1450 allows you to assign an IP address, configure the NI 1450, download inspection tasks, and remotely monitor an ongoing inspection.
  • Page 62 Video Out connector on the NI 1450, as shown in Figure 5-3. NI 1450 Series Compact Vision System User Manual Figure 5-2. Serial Number and MAC Address Label on the NI 1450...
  • Page 63 Chapter 5 Deployment Figure 5-3. NI 1450 Series Compact Vision System Connected to a Monitor At any time, you can reconnect the host machine to the NI 1450 and remotely monitor progress. © National Instruments Corporation NI 1450 Series Compact Vision System User Manual...
  • Page 64 Ethernet cable. Use a straight-through cable when connecting to network hardware. Use a crossover cable to connect directly to the development computer. NI 1450 Series Compact Vision System User Manual...
  • Page 65 For prototyping when external equipment is unavailable, Viso can be wired to ISO Input 11 to turn it on. NI 1450 Series Compact Vision System User Manual Another device on the network is using the IP address assigned to the NI 1450.
  • Page 66 Rising Edge Trigger, Low Pulse with a Quadrature Delay, for more information about fault conditions. DIP Switches Connectors, for more information about these DIP switches. NI 1450 Series Compact Vision System User Manual Appendix A Troubleshooting section of Chapter 3,...
  • Page 67 NI 1450. NI 1450 Series Compact Vision System User Manual Table A-1. STATUS LED Flashes and Corresponding Error Conditions...

  • Page 68: Power Requirements

    Specifications This appendix lists the specifications of the NI 1450 Series Compact Vision System. These specifications are typical at 25 °C, unless otherwise noted. Power Requirements Main supply voltage... 24 VDC ±10% Isolated supply Memory SDRAM ... 128 MB Nonvolatile storage ... 32 MB Network Network interface...
  • Page 69 Isolated (Current Sinking) Inputs Number of channels...13 Input voltage range ...0 V to 30 V Turn-on current...4 mA, typical; NI 1450 Series Compact Vision System User Manual Level ), at 5 mA ), at 5 mA Input ON voltage ...3.5 V to 30 V Input OFF voltage...0 V to 2 V...

  • Page 70: Physical Characteristics

    Dimensions... 10.2 × 12.7 × 6.4 cm Weight... 977 g (2 lbs 2.4 oz) © National Instruments Corporation Maximum on-state voltage drop from Viso... 1.2 V at 100 mA NI 1450 Series Compact Vision System User Manual Appendix B Specifications 100 kΩ) Power Requirements section (4 ×...

  • Page 71: Electromagnetic Compatibility

    Storage temperature ...–55 to 85 °C Humidity ...10 to 90% RH, noncondensing Pollution Degree ...2 Safety The NI 1450 Series Compact Vision System meets the requirements of the following standards for safety and electrical equipment for measurement, control, and laboratory use: •...
  • Page 72 DoC in Adobe Acrobat format. Click the Acrobat icon to download or read the DoC. © National Instruments Corporation . This Web site lists the DoCs by ni.com/hardref.nsf/ NI 1450 Series Compact Vision System User Manual Appendix B Specifications...
  • Page 73 Technical Support and Professional Services Visit the following sections of the National Instruments Web site at ni.com • • • • © National Instruments Corporation for technical support and professional services: Support—Online technical support resources include the following: – Self-Help Resources—For immediate answers and solutions,...
  • Page 74 Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events. NI 1450 Series Compact Vision System User Manual Calibration Certificate—If your product supports calibration, you can obtain the calibration certificate for your product at ni.com/calibration...
  • Page 75 D/A and/or DIO boards in the same computer. Direct current. DCAM-compliant Cameras that comply with the IIDC 1394-based Digital Camera Specification, Version 1.30. © National Instruments Corporation Value –6 –3 kilo NI 1450 Series Compact Vision System User Manual...
  • Page 76 The relative priority at which a device can interrupt. Input/Output. Interrupt request. See interrupt. Light-emitting diode. Meters. Media access control. The MAC address uniquely identifies each unit connected to a network. NI 1450 Series Compact Vision System User Manual ni.com...
  • Page 77 TCP is for high-reliability transmissions. User Datagram Protocol. A set of standard protocols for communicating across a single network or interconnected set of networks. UDP is for low-overhead transmissions. © National Instruments Corporation NI 1450 Series Compact Vision System User Manual Glossary...
  • Page 78 Glossary Volts. Volts direct current. Virtual Instrument. A combination of hardware and/or software elements, typically used with a PC, that has the functionality of a classic stand-alone instrument. Watts. NI 1450 Series Compact Vision System User Manual ni.com...
  • Page 79 I/O 44-pin DSUB, 3-11 cable, D44, 3-11 connection considerations, 4-11 connector (table), 3-6 connector pinout (diagram), 3-12 connector signals (table), 3-12 examples (LabVIEW RT), 4-1 external load, wiring, 4-12 general-purpose, 3-11 NI 1450 Series Compact Vision System User Manual...
  • Page 80 2-3 LINK LED, 3-2 port (table), 3-6 example code, C-1 external load, wiring, 4-12 NI 1450 Series Compact Vision System User Manual flyback diode, inductive loads (diagram), 4-13 flyback voltage, flyback diode, 4-13 frequently asked questions, C-1 grounding lug, 3-8...
  • Page 81 NI-IMAQ for IEEE 1394 Cameras driver software, 1-4 installing, 2-13 NO APP DIP switch, 3-5 online technical support, C-1 outputs general-purpose, 4-8 TTL, 4-2 parts locator, 1-2 phone technical support, C-2 physical characteristic specifications, B-3 NI 1450 Series Compact Vision System User Manual Index...
  • Page 82 NI 1450s, 5-1 typical single-camera, 4-14 setup and configuration, 2-1 shutdown, 4-9 shutdown, disabling, 4-10 NI 1450 Series Compact Vision System User Manual software application, 1-4, 1-5 installing on development computer, 2-13 NI-IMAQ for IEEE 1394 Cameras, 1-4 software choices, 1-4...
  • Page 83 2-14 installing, 2-13 © National Instruments Corporation Vision Development Module configuring IP address, 2-16 description, 1-5 image acquisition, 2-17 installing, 2-15 professional services, C-1 technical support, C-1 worldwide technical support, C-2 NI 1450 Series Compact Vision System User Manual Index...

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