Table of Contents
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REX Band Saw
XB125・120A
・
XB125
（Chain Vice）
Operation Manual
Be sure to read this manual
before using the machine.
Be sure to give this Operation Manual
to the user.
To ensure safe and effective use,
read this Operation Manual carefully
before use.
Keep this manual handy so the user
can refer to it when necessary.
Date of Purchase:
Sales Agent:
50/60Hz
0 A
XB120A
（Flat Vice）
Year
Month
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Table of Contents
Related Manuals for REX MANTIS 125
Summary of Contents for REX MANTIS 125
- Page 1 50/60Hz REX Band Saw XB125・120A Operation Manual ・ XB125 XB120A （Chain Vice） （Flat Vice） Be sure to read this manual before using the machine. Be sure to give this Operation Manual to the user. To ensure safe and effective use, read this Operation Manual carefully before use.
- Page 2 Thank you very much for purchasing a REX MANTIS Series Band Saw. The contents of this manual apply to both the XB125 (Chain Vice) and the XB120A (Flat Vice). However, some operations differ and you should therefore refer to the diagram below and follow the instructions acording to the model you purchased.
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Page 3: Table Of Contents
・Do not use the machine for purposes other than those noted in this Operation Manual. CONTENTS ... Safety Considerations ............... Precautions when using the Mantis 125 ..........Names of Parts, Standard Specifi cations and Standard Accessories ..Types of Blades (Optional extras) ............Selecting the Cutting Load and Blade .......................... -
Page 4: Safety Considerations
(5) Use only the recommended accessories and attachments. Do not use accessories and attachments other than the recommended ones listed in the Operation Manual and REX catalogues as doing so may result in accident or injury. - Page 5 When replacing accessories and parts, do so in accordance with the instructions in the Operation Manual. Inspect the power cord and plug regularly. In the event of damage, request repair from your dealer or a REX sales office. Failure to observe this precaution may cause electric shock or short-circuit resulting in fire.
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Page 6: Precautions When Using The Mantis 125
Pr ecautions (1) Keep away from the blade when it is rotating. Even after the unit has been turned off, the blade will continue to turn due to inertia. NEV ER TOUCH THE BLADE OR MOV ING PARTS WHILE THEY ARE IN MOTION. You may get caught in the mechanism, resulting in accident or serious injury. (2) Do not wear gloves while operating the unit. -
Page 7: Names Of Parts, Standard Specifications And Standard Accessories
Names of Parts, Standard Specifications and Standard Accessories ・Names of Parts Tension lever Guide roller "SELI" head Frame cover Handle Rear handle Cover lock Chain handle Blade Caster INTERIOR OF Chain lock knob Base FRAME COVER Switch Reset button (overload protection) XB125 (Chain Vice) Motor... -
Page 8: Types Of Blades (Optional Extras)
Types of Blades (Optional extras) Be sure to use only recommended blades. No. of teeth Suitable for cutting No. of Material Code no. blades Stainless (teeth / inch) Steel pipe Conduit Steel steel pipe included Wall thickness 475302 ≧ ≧ 6 mm Alloy Wall thickness 475303... -
Page 9: Getting Ready
Getting r eady 1. Transport and Installation (Figs. 2 & 3) Handle WARNING Be particularly careful not to drop the unit during transport. This may result in damage to the machine or injury if it should land on your foot, etc. Transport (1) The frame is locked before the product is packed. -
Page 10: Power Supply
Getting r eady 3. Power Supply (Fig. 6) Plug Pins Use a 220 V AC power supply. Also check the following: Leakage breaker To prevent electric shock, check to make sure that the power supply connected to the unit is equipped with a leakage breaker as specified by local regulations governing standards for electrical equipment, workers safety, etc. -
Page 11: Changing The Blade
Getting r eady 4. Changing the Blade (Figs. 7 ~ 12) Check to make sure the blade matches the material to be cut (see Page 5). If it does not, replace the blade. WARNING ・ Be sure to unplug the unit from the power supply before changing the blade. If the unit is left plugged in, it may start up unexpectedly , leading to injury. -
Page 12: Preliminary Inspection
Getting r eady Attaching the blade (Fig. 11) ・A ttach the blade, using steps (1) through (5) in Fig. 10. T hen turn the tension lever clockwise (6) to apply tension to the blade. Fig. 11 Checking the blade attachment (Fig. -
Page 13: Preparing For Cutting
Pr eparing for Cutting 1. Preparing for Cutting (Fig.14) 1. Adjusting the Cutting Load (Fig. 14) Referring to the table on Page 5, adjust the cutting load to match the material being cut. (1) Lift (2) Pull load (1) Lift up the frame to its highest point. adjustment knob (2) Pull the load adjustment knob while turning it, and set it to a while turning it... - Page 14 Preparing for Cutting XB120A Flat Vice Flat Vice (Figs.18 - 22） Plate A Plate B How to move Plate B（Fig.18） Turn the vice knob anti-clockwise to release the lock. Move the vice knob back and forth and you can quickly Vice knob ...
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Page 15: Cutting
Cutting 1. Cutting (Figs. 23 - 25) (1) Insert the plug into the outlet. (Fig 23) CAUTION A lways check to make sure that the ON/OFF switch is in the (2) Release stopper "OFF" position before plugging in the unit. If the unit is plugged Insert plug in with the switch in the "ON"... -
Page 16: What To Do If The Motor Stops
Cutting 3. What to do if the motor stops (Fig.26) ・If an excessive load is applied during cutting or if the blade gets caught in the workpiece and locks, the overload protection unit will be activated and the motor will stop. If the overload protection unit has been activated, reset the unit as follows: (1) Set the ON/OFF switch to the "OFF"... -
Page 17: Finishing Off
Cutting 5. Finishing the Cutting Process (Figs.30 & 31) Chain lock knob Chain Vice XB125 Chain Vice (Fig30) (1) Hook the chain handle hook onto the base and gently turn the chain lock knob clockwise to lock the chain. Turn gently to lock Fig.30 Flat Vice... -
Page 18: Contour Cutting
Other Uses 1. Contour Cutting (Figs. 32 - 34) Pull stopper pin and This tool can be used for contour cutting. Use the following simultaneously turn 90° procedure to perform contour cutting, while observing the warnings noted below . WARNING ・Always perform contour cutting on level ground and in a stable position. -
Page 19: Maintenance
Maintenance WARNING Before inspecting the unit or carrying out maintenance work, be sure to set the ON/OFF switch to the "OFF" position, and remove the plug from the outlet. If the unit is left plugged in during inspections or maintenance, it may start up unexpectedly, leading to injury. -
Page 20: Maintenance Of Parts
This unit is a precision instrument. If it fails to function properly , do not try to repair it yourself. Contact your local REX dealer , sales office or distributor . If you have questions or need parts or other supplies, feel free to contact REX Industries Co., Ltd - 17 -... -
Page 21: Troubleshooting
If this product is repaired by someone who does not have the proper knowledge or technical skill to do so, the product may not operate properly, or an accident or injury may occur. In the event of a problem, always check the table before contacting REX Industries or your dealer . Problem... - Page 22 Troubleshooting Problem Cause Remedy Blade slips or comes loose Blade is not installed properly . Install blade properly on "SELI" heads, guide rollers and pulley. There is oil on blade. Wipe away oil from blade and reinstall. There is oil on workpiece. Wipe away oil from workpiece.
- Page 23 XB125/120-E4 0802R0200...
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