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RECIPROCATING SAW
HYPER SAW
XS 150S
Be sure to hand this operation manual to the user.
To ensure safe and efficient use, read the manual thoroughly
before using the machine.
Be sure to keep the manual where the operator can refer to it
whenever necessary.
Date of purchase:
Distributor:
OP E R AT ION MANUAL
B e s ure to read this
Operation Manual before
us ing the mac hine.
- Note -
Year
With Chain Vice
March 2010
Double Insulation
Month

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Table of Contents
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Summary of Contents for REX Hyper Saw XS150S

  • Page 1 RECIPROCATING SAW HYPER SAW XS 150S OP E R AT ION MANUAL With Chain Vice March 2010 Double Insulation B e s ure to read this Operation Manual before us ing the mac hine. - Note - Be sure to hand this operation manual to the user. To ensure safe and efficient use, read the manual thoroughly before using the machine.
  • Page 2: Table Of Contents

    To prevent fire and electric shock or other injury, be sure to observe the Safety Considerations on pages 2 - 4. Before use, read the entire Operation Manual carefully and follow the instructions given. Do not use the machine for purposes other than those noted in this Operation Manual. CONTENTS Safety Considerations Main parts, Specifications, Use, Standard Accesories...
  • Page 3: Safety Considerations

    Safety Considerations WA R NING 1) Ensure you use the correct voltage. Be sure to use the voltage indicated on the name plate of the main unit or in the operation manual. If the voltage is different from the voltage indicated, overheating, smoke or fire may occur. 2) Check the switch is OFF before inserting the plug into the power supply socket.
  • Page 4 19) Store carefully when the machine is not in use. Store in a dry place away from children and locked with a key. 20) For overhaul and repair of the machine, ask an appointed REX agent. Our products comply with corresponding safety standards. Do not remodel.
  • Page 5: Double Insulation

    Safety Considerations Double Insulation This power tool displays the mark to indicate that the part between the conductor through which electricity travels and the outer frame held by the user is double-insulated. Double insulated power tools decrease the risk of shock. Replacing the wiring system with the wrong parts or assembling it incorrectly can result in a decrease in the degree of safety provided by double insulation.
  • Page 6: Main Parts

    Main parts Name plate Speed controller Back Insulation cover Saw blade holder Hex socket spanner Handle Trigger Housing Plug Pins Brush cap Brush holder Saw blade Power cord Chain vice Fig. 1 Specifications Model XS150S Power Single phase 50 60Hz 220V Steel pipe Up to outer Diameter 216mm(200A)
  • Page 7: Optional Accessories

    Optional Accessories 1) Hyper saw blade To achieve the highest level of efficiency and a perfect finish, it is important to use the most appropriate saw blade for the type and thickness of the workpiece. Select the most appropriate blade from the table below. Appropriate Length Teeth...
  • Page 8: Getting Ready

    Getting Ready 1. Leakage breaker Although the machine is double insulated, we recommend that it should be connected to a power outlet with a built-in short-circuit breaker to further prevent the possibility of shock. 2. When using an extension cord WARNING Be sure to use an extension cord that is not damaged.
  • Page 9 Attaching a saw blade Narrow Thin saw blades: Tighten (1) Use a hex-key wrench to loosen the fixing-screw on the Hex socket wrench blade, rotating it 3 or 4 times. (Fig. 4) (2) Place the saw blade between the plunger and the blade holder, and insert the projection on the blade holder into the hole on the blade.
  • Page 10: Cutting

    Hook 1. Using a chain vice when cutting (1)For working on anything other than existing pipes or fixed pieces etc., we recommend using a REX CVX6 Chain Vice Chain Stand to support the workpiece securely. (2) Make sure the chain is hooked onto the chain vice securely, Fig.
  • Page 11 Cutting 4 Pull the unit and check that the ball at the end of the ball plunger is in the groove on the spindle. 5 With the saw blade touching the workpiece, turn the switch on and the blade will start cutting through the pipe. Always apply only light pressure to the workpiece or the blade will quickly wear out and/or the motor may even overheat.
  • Page 12: Maintenance And Care

    Remove the brush cap with a flathead screwdriver and replace the brush. Always change both carbon brushes at the same time. Be sure to use REX carbon brushes. Using other carbon brushes may damage the motor. 3. Check all bolts.
  • Page 13: Servicing And Repairs

    This machine is produced with great precision; therefore, should the machine fail to operate normally, do not repair it by yourself; contact your distributor or REX INDUSTRIES CO., LTD. If parts are required or if you have any questions, please contact us at your earliest convenience.
  • Page 14: Troubleshooting

    If this product is repaired by someone who does not have the proper knowledge or technical skill to do so, the product may not operate properly, or an accident or injury may occur. In the event of a problem, always check the table before contacting REX Industries or your dealer.
  • Page 15 MEMO...
  • Page 16 - if blades or consumables need replacing. - if the machine has been handled in an inappropriate way. 2. REX will accept no responsibility under the following circumstances: - fire, damage from flood, earthquakes, lightning or other natural disasters. - malfunction or accident resulting from pollution or abnormal voltage.

Table of Contents