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Murphy Engine Panels WD300-LV Installation Instructions Manual

Murphy Engine Panels WD300-LV Installation Instructions Manual

W-series engine panels

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Murphy W-Series Engine Panels

General Installation Instructions

Read the following information before installing. These installation instructions are typical for a variety of W-Series engine panels and may
not reflect the exact configuration for your panel assembly. It is assumed that the installer is familiar with engine operations and has basic
mechanical and electrical skills. If additional assistance is needed, please call your Murphy dealer or contact one of our offices at the numbers
listed on this instruction sheet. A visual inspection for any damage which may have occurred during shipping is recommended.
WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
✔ ✔
Disconnect all electrical power to the machine.
✔ ✔
Make sure the machine cannot operate during installation.
✔ ✔
Follow all safety warnings of the machine manufacturer.
✔ ✔
Read and follow all installation instructions.
Description
Generally, pressure and temperature Swichgage
central nerve center called a Magnetic Switch or Tattletale
This nerve center is essentially a relay and, when signaled by a
Swichgage contact operation, it either makes or breaks a circuit to oper-
ate an alarm or engine shutdown device. Various nerve centers are used
CAUTION: Certain dangers to human safety and to equipment may occur if some equipment is stopped without pre-warning. It is recommended that
monitored functions be limited to alarm only or to alarm before shutdown.
Mounting the Panel
WARNING: Perform mounting operation with power source OFF.
Disable the engine so it cannot start. Remove the battery ground cable.
1. Select a suitable mounting location on or near the engine. The location
should provide easy access to the panel and provide unobstructed
viewing of the Swichgage instruments.
2. The mounting location should avoid shock and vibration to the extent
possible. Generally, a location low on the engine is preferred. Avoid
mounting on top of the engine if possible. Shockmounts are
suggested where possible to dampen shock and vibration.
IMPORTANT: Use of improper shockmounts can accelerate the shock
and vibration effects. Consult the factory if you are in doubt.
NOTE: If shockmounts are used, it is suggested that a separate ground
wire be attached to the panel assembly and to the engine. This assures
electrical continuity between the Swichgage contacts and the battery
ground across the shockmounts (see mounting detail below).
DETAIL
shockmount
panel
engine
nut and
washer
electrical
ground jumper
GENERAL INFORMATION
®
contacts are wired to a
®
annunciator.
INSTALLATION INFORMATION
nut and
washer
panel
WD300-LV
depending upon the operation to be performed, the type of electrical
power available and the type of alarm or shutdown device used.
Typical wiring diagrams for the popular Tattletale annunciators and magnet-
ic switches are included in this instructions. If a drawing of the specific
model number is enclosed, refer to that drawing for specific wiring.
Connecting the Pressure Swichgage
1. Pressure tubing is generally not provided. Use of good quality flexi-
ble pressure tubing/hose and fittings is strongly suggested. Use at
3
least
/
in. (5 mm) I.D. tubing. If using copper or rigid
16
tubing, install at least 12 in. (305 mm) flexible hose from the pres-
sure Swichgage instrument to the rigid tubing. This prevents damag-
ing vibration from reaching the Swichgage instrument.
2. Connect the pressure tubing to the
pressure Swichgage instrument. Use of a non-hardening thread seal-
ing compound is recommended although the thread is "dry seal". Be
sure that thread sealant does not foul the pressure orifice.
NOTE: The orifice can be removed for cleaning.
3. Connect the pressure tubing to the pressure galley of the engine.
Generally this is at the oil filter housing. Use of non-hardening
thread sealant is recommended. Avoid droops or sink traps in
routing of the pressure line.
Installation Accessories
Tools and equipment needed:
Thread sealant or Teflon
Straight edge screwdriver (medium).
Wire stripping and terminal crimping tools.
Electrical wire for use on power connections.
engine
frame
Adjustable wrench or open end wrench set.
WS-93002N page 1 of 7
WS-93002N
Revised 04-06
Section 30
(00-02-0191)
1
/
- 27 NPT pressure port of the
8
tape.
®

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Summary of Contents for Murphy Engine Panels WD300-LV

  • Page 1: General Installation Instructions

    It is assumed that the installer is familiar with engine operations and has basic mechanical and electrical skills. If additional assistance is needed, please call your Murphy dealer or contact one of our offices at the numbers listed on this instruction sheet.
  • Page 2 The temperature sensing bulb must be immersed directly into the water jacket flow to sense coolant temperature. Do NOT install into a tee or other fitting. Use only Murphy adapter nuts. 6. Coil excess temperature capillary into a 2 in. (51 mm) diameter minimum coil.
  • Page 3 TYPICAL WIRING DIAGRAM WITH 117PH MAGNETIC SWITCH CAUTION: This wiring is typical for Murphy W-Series small engine panels. Items shown may or may not be included in your panel; however, the circuit is typical of how the component will be wired if it is included. Refer to installation instructions for the specific component if included.
  • Page 4 TYPICAL WIRING WITH 518PH TATTLETALE CLOSED LOOP CAUTION: This wiring is typical for Murphy W-Series small engine panels. Items shown may or may not be included in your panel; however, the circuit is typical of how the component will be wired if it is included. Refer to installation instructions for the specific component if included.
  • Page 5 TYPICAL WIRING DIAGRAM WITH 518PH TATTLETALE JUMPERED CAUTION: This wiring is typical for Murphy W-Series small engine panels. Items shown may or may not be included in your panel; however, the circuit is typical of how the component will be wired if it is included. Refer to installation instructions for the specific component if included.
  • Page 6 TYPICAL WIRING DIAGRAM WITH 760A AND 761APH CAUTION: This wiring is typical for Murphy W-Series small engine panels. Items shown may or may not be included in your panel; however, the circuit is typical of how the component will be wired if it is included. Refer to installation instructions for the specific component if included.
  • Page 7: Troubleshooting Tips

    MURPHY, the Murphy logo, and Swichgage law trademarks of Murphy Industries, Inc. This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights reserved. (c) 2006 Murphy Industries, Inc.