Engine Maintenance Intervals; Routine Maintenance - Lincoln Electric RANGER 405D Operating Manual

M OV I NG PA RTS
can injure
• Have qualified personnel do maintenance and trou-
bleshooting work.
• If possible, turn the engine off and disconnect the battery
before working inside the machine.
• Remove guards only when necessary to perform
maintenance, and replace them when the maintenance
requiring their removal is complete.
• If fan guards are missing from a machine, obtain
replacements from a Lincoln Distributor. (See Operating
Manual Parts List.)
Read the Safety Precautions in front of this manual and the
engine instruction manual before working on this machine.
Keep all equipment safety guards, covers and devices in position
and in good repair. Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other moving parts when starting,
operating or repairing the equipment.

Routine Maintenance

1) At the end of each day's welding, check the crankcase oil
level and refill the fuel tank to minimise moisture
condensation in the tank.
If the engine runs out of fuel, air will be entrapped in the fuel
distribution system. If this happens, bleeding of the fuel
system is necessary. See the engine Operator's manual for
bleeding instructions.
2) Blow out the welder with low pressure air periodically. In
particularly dirty locations, this may be required once a week.
3) Refer to the "Periodic Checks" section of the engine
o p e r a t o r's manual for the recommended maintenance
schedule of the following:
• Engine Oil and Filter
• Air Cleaner
• Fuel Filter and Delivery System
• Fan Belt
• Battery
• Cooling System
Engine Maintenance Items
Filter Type
Air Cleaner K815741-11081
Oil Filter K15241-3209
re-Fuel Filter K12581-43012
Main-Fuel Filter K15221-43172
Page 26
MAINTENANCE
Part Number
Kubota Perkins
P26510362
P2651117
P140517050
P080109049

Engine Maintenance Intervals

FREQUENCY & MAINTENANCE REQUIRED
Daily Or Before Starting Engine
• Fill fuel tank.
• Check oil level.
• Check coolant level.
• Check air cleaner element and housing for dirty, loose or damaged parts.
• Check air intake hose for cracks or loose connections.
• Check air intake; exhaust areas and radiator for dirt. Clean as necessary.
• Check alternator belt for tension and wear.
Service Intervals
Observe the following for service and maintenance. The lubricating oil change
intervals listed in the table below are for oils of API classification with a low sulfur fuel
in use. If the CF-4 or CG-4 lubricating oils are used with a high-sulfur fuel, change the
lubricating oil at shorter intervals than recommended in the table below depending on
the operating condition.
Every 200 hours
• Change of engine oil
• Change oil filter cartridge
• Check the fan belt tightness
• Check the radiator and hose clamps
• Inspect/Clean air cleaner element
• Check the radiator and hose clamps
• Check of fuel lines and clamps
• Check battery electrolyte level
Every 400 hours
• Replacement of fuel filter element
• Cleaning of Air Filter element
• Check the intake air lines
Every 600 hours
• Replacement of fan belt
• Cleaning / flushing of radiator
• Remove sediment in fuel Tank
Every 1 or 2 months
• Recharging of battery
Every 800 hours
• Check valve clearance
Every Year
• Replacement of air filter element
• Check of damaged wiring and loose connections
Every 1600 hours
• Check the fuel injection nozzle injection pressure
Every 3000 hours
• Check of injection pump
• Check of fuel injector timer
Every 2 Years
• Replacement of battery
• Replacement of radiator hoses and clamp band
• Replacement of fuel pipes and clamps
• Change the radiator coolant (L. L. C.)
• Replacement of intake air line
I
MPORTANT
• These jobs should be done after the first 50 hours of operation.
*1 Air cleaner should be inspected/cleaned more often in dusty environments
*2 Follow Service Instructions and Installation Tips in manual
*3 Consult your local KUBOTA/PERKINS Dealer for this service.
*4 Replace only if necessary.
*5 Every Year or every 6 times of cleaning
◊ Emission related critical part. Owner is responsible for proper maintenance
Please see Engine Owners Manual for Warranty Statement in detail.
Ranger 405D
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IMA 608D