IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS. FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY INJURY, OR DEATH. Bard Manufacturing Company, Inc. Manual No.: 2100-587C Bryan, Ohio 43506...
CONTENTS Page Page 2 1. Standard Orifice Sizing & High Getting Other Information and Publications....4 Altitude Derate ...........29 WG Series Model Nomenclature ........ 5 22. Conversion of Gas Input BTUH From High Ventilation Options............5 to Low Rating .............31 Air Conditioning Module Options ........ 6 23.
WALL MOUNT GAS/ELECTRIC GENERAL MODEL NUMBER NOMENCLATURE – REVISION VENT MODEL COLOR CONTROL OPTIONS Wall Mount X = Beige See Table Below (See Table page 6) Gas/Electric (Standard) VOLTAGE 4 = Buckeye Gray A = 230/208-60-1 COOLING COIL OPTIONS B = 230/208-60-3 CAPACITY X = Standard C = 460-60-3...
AIR CONDITIONING MODULE OPTIONS Factory Installed Field Installed Code Part CMA-28 STD = Standard equipment Compressor control module has adjustable 30 second to 5 minute delay-on-breaktimer. On initial power up, or any time the power is interrupted, the delay-on-make will be 2 minutes plus 10% of the delay-on-break setting.
Any grille that meets with the 5/8 inch louver criteria may be used. It is recommended that Bard Return Air and gas heating unit and the electrical wiring connections and gas piping to the unit. The refrigerant Grille or Return Filter Grille be installed when no return duct is used.
5. TRANSPORTATION DAMAGE 8. MOUNTING THE UNIT All units are packed securely in shipping container. 1. These units are secured by wall mounting All units should be carefully inspected upon arrival for brackets which secure the unit to the outside damage.
FIGURE 3 COMBUSTIBLE CLEARANCE WARNING A minimum of one (1) inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first three (3) feet of ducting. It is important to insure that the one (1) inch minimum spacing is maintained at all points. Failure to do this could result in overheating the combustible material and may result in a fire causing damage, injury or death.
9. CLEARANCES TABLE 2 MINIMUM INSTALLATION CLEARANCES Minimum clearances, as specified in Table 2, must be maintained from adjacent structures to provide Outlet Duct 1 inch first 3 feet adequate fire protection, adequate combustion air, and (from combustible materials) room for service personnel. Vent Terminal While minimum clearances are acceptable for safety * 17 inches (from combustible materials)
10. VENT TERMINAL AND COMBUSTION 11. OPTIONAL VERTICAL VENTING AIR INLET HOOD With the optional vertical venting kit (VVK-5) this unit may be vented vertically through a roof or overhang. The vent terminal is shipped in the burner compartment. See Figure 7. Remove the two shipping The kit includes a stainless steel transition drain tee, silicone sealant, and drain tubing.
12. VENT RESIZING INSTRUCTIONS 13. FRESH AIR INTAKE All units are built with fresh air inlet slots punched in When an existing furnace is removed from a venting the service panel. system servicing other appliances, the venting system is likely to be too large to properly vent the remaining The default unit is built with blank-off plates attached appliances.
15. WIRING – MAIN POWER ELECTRICAL GROUNDING When installed, the furnace must be electrically grounded in accordance with local codes or in the WARNING absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or Canadian Electrical Code, CSA22.1, latest edition. Use a copper wire from green For your personal safety, turn off electric ground wire on the furnace to a grounded connection in power at service entrance panel before...
FIGURE 9 INSTALLATION OF FLEXIBLE CONDUIT 16. WIRING – LOW VOLTAGE WIRING Direct Digital Controls (DDC) For total and proper control using DDC, a total of 5 Low Voltage Connection controlled outputs are required (4 if no ventilation is These units use a 24-volt AC low voltage circuit. installed).
FIGURE 10A LOW VOLTAGE WIRING - NO VENT Low Voltage Wiring - No Ventilation Package Thermostat Subbase Thermostat Part #8403-058 Thermostat W1/E D/YO Part #8403-060 Unit 24V Terminal Block Factory Installed Jumper Unit Control Panel MIS-2330 D Manual 2100-587C Page 21 of 59...
FIGURE 10B LOW VOLTAGE WIRING - COMMERCIAL ROOM VENTILATOR Low Voltage Wiring - Multi-position Commercial Room Ventilator Thermostat Subbase Thermostat Part #8403-058 Thermostat W1/E D/YO Part #8403-060 (MUST BE CONFIGURED FOR HEAT/COOL) Unit 24V Terminal Block Factory Installed Jumper Unit Control Panel STEP CONTROL ASSEMBLY...
FIGURE 10C LOW VOLTAGE WIRING - ECONOMIZER Low Voltage Wiring - EIFM ECONOMIZER Thermostat Subbase Thermostat Part #8403-058 Thermostat W1/E D/YO Part #8403-060 Unit 24V Terminal Block Factory Installed Jumper Unit Control Panel WGSEIFM-5 BLACK BLUE PINK WIRES YELLOW FROM PURPLE PLUG ORANGE...
FIGURE 10D LOW VOLTAGE WIRING - ENERGY RECOVERY VENTILATOR Low Voltage Wiring - WGSERV-*5 Energy Recovery Ventilator Thermostat Subbase Thermostat Part #8403-058 Thermostat W1/E D/YO Part #8403-060 Unit 24V Terminal Block Factory Installed Jumper Unit Control Panel WGSERV-*5 BLACK/WHITE CONTROL BLUE WIRES BROWN/WHITE...
18. GAS SUPPLY AND PIPING 8. Refer to Table 6 for Gas Pipe Sizes for natural gas. If more than one appliance is supplied from a single line size, capacity must equal or exceed the GENERAL RECOMMENDATIONS combined input to all appliances, and the branch 1.
5. Slowly open equipment shut off valve in gas supply PROPANE (LP) GAS CONVERSION line just ahead of furnace. Start furnace following “Operating Instructions” on front door. This unit may be converted in the field for 6. Slowly open 1/8” NPT manual shut off valve leading use with Propane (LP) gas.
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NATURAL GAS INPUT RATE 9. If you left water heater, dryer or range pilots on, allow for them in calculating correct furnace gas Natural gas heating value (BTU/cu. ft.) can vary input. A quick way is to allow 1,000 BTU per hour significantly.
21. STANDARD ORIFICE SIZING AND gas burned in the furnace must also be reduced. This HIGH ALTITUDE DERATE is called derating. This unit must be derated when installed at altitudes greater than 6,000 feet above sea This furnace is shipped with fixed gas orifices for use level.
[2.30] orifices are shipped with the unit for field installed (2.40) is the factory installed orifice size for full rated optional 10% input rate input At standard conditions: 30.00 inches Mercury, 60F, saturated, .60 specific gravity. All Natural Gas factory orifice sizing and standard input ratings based on nominal 1025 BTU/cu ft gas and sea level conditions All other orifice sizes shown are available as individual items. See Orifice tables below for part numbers and number required. Bard Part No. Orifice Size (mm) Orifice Diameter No. of Orifices Required Based on Unit Input Rating 9010-092 2.10 0.0826...
22. CONVERSION OF GAS INPUT BTUH 2. Set balancing dampers in supply duct system. FROM HIGH TO LOW RATING 3. Check duct work for obstructions or leaks. All the derated WG series units are produced with 4. Make sure filters are clean and in place. maximum BTUH input orifices installed.
FIGURE 13 ACCESS INTERNAL FILTER FILTER FILTER SERVICE DOOR MIS-3237 24. FILTERS HIGH PRESSURE SWITCH AND LOCKOUT SEQUENCE (Standard Feature) A 2” thick throwaway filter is supplied with each unit. This filter is installed by removing the filter access If the high pressure switch opens, the compressor panel.
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PHASE MONITOR ALARM OUTPUT Alarm terminal is output connection for applications All units with three phase scroll compressors are where alarm signal is desired. This terminal is powered equipped with a three phase line monitor to prevent whenever compressor is locked out due to HPC or LPC compressor damage due to phase reversal.
26. LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 14 INSTRUCTION LABEL BEND & PEEL “HERE” TO REMOVE LABEL LINER FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance does not have a pilot.
27. SERVICE AGENCY PROCEDURES FIGURE 15 TOP VIEW OF GAS CONTROL CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING Follow these procedures before inspecting MIS-165 furnace.
ROUTINE MAINTENANCE WARNING 1. Air Filters – Check the condition at least monthly when the unit is in use, and replace as necessary. Disconnect electrical power before servicing 2. Lubrication Requirements – The indoor circulating unit. Failure to do so could result in electrical air blower motor and outdoor circulating air fan shock or death.
30. SEQUENCE OF OPERATION – 31. SEQUENCE OF OPERATION – HEATING COOLING On a call for heat from the thermostat, the induced NON-ECONOMIZER draft blower is energized. Once sufficient draft is Stage 1 (Y1) cooling call activates Step 1 (partial established, the pressure switch contacts close and the capacity, 66%) of compressor capacity.
FIGURE 17 FURNACE CONTROL BOARD AND BLOWER CONTROL 32. INDOOR BLOWER OPERATION system is ducted or free blow. It will also maintain the The indoor blower motor is a constant CFM variable speed direct drive motor. The motor is programmed temperature rise across the gas heat exchanger at the to respond to individual thermostatic inputs that mid-point of the allowable rise range automatically.
START UP These units require R-410A refrigerant & Polyol Ester oil. APPLICATION: 1. Use separate service and manufacturing equipment to avoid cross contamination of oil and refrigerants. 2. Use recovery equipment rated for R-410A refrigerant. 3. Use manifold gauges rated for R-410A (800 psi/ 250 psi low).
THREE PHASE SCROLL COMPRESSOR All three phase ZPS compressors are wired identically START UP INFORMATION internally. As a result, once the correct phasing is determined for a specific system or installation, Scroll compressors, like several other types of connecting properly phased power leads to the same compressors, will only compress in one rotational Fusite terminal should maintain proper rotation direction.
Troubleshooting FAN BLADE SETTING DIMENSIONS COMPRESSOR SOLENOID Shown in the drawing below are the correct fan blade (See Sequence of Operation on Page 37 for function.) setting dimensions for proper air delivery across the A nominal 24-volt direct current coil activates the outdoor coil.
Troubleshooting ECM Motors ™ Symptom Cause/Procedure CAUTION: • Noisy blower or cabinet • Check for loose blower housing, panels, etc. Disconnect power from unit before removing or replacing • High static creating high blower speed? connectors, or servicing motor. To avoid electric shock from - Check for air whistling through seams in the motor’s capacitors, disconnect power and wait at least 5 ducts, cabinets or panels...
Troubleshooting ECM Motors Cont’d. ™ Replacing ECM Control Module BLOWER OPERATION. Orient the control module so that the 3-wire motor plug can be inserted into the socket in the control. Carefully insert To replace the control module for the GE variable-speed indoor blower the plug and press it into the socket until it latches.
33. PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Table 12 outlines expected pressures at various indoor and outdoor temperatures. TABLE 12 COOLING PRESSURE (ALL TEMPERATURES °F) High Capacity Cooling Air Temperature Entering Outdoor Coil Degree F Return Air...
R-410A 35. LOW-NOX BURNER ASSEMBLY “N” SUFFIX MODELS ONLY – U.S. 34. REFRIGERANT CHARGE INSTALLATIONS ONLY This unit was charged at the factory with the quantity of NATURAL GAS MODELS ONLY refrigerant listed on the serial plate. AHRI capacity and efficiency ratings were determined by testing with this Model numbers designated with an “N”...
WG4S2-A 30+10/370 WG5S2-A 40+10/440 Wire Identification numbers USE COPPER CONDUCTORS for Bard use only. SUITABLE FOR AT LEAST 75° C Factory Field Optional IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A...
INDUCED DRAFT 14 12 10 6 2 13 3 1 Indoor Blower Motor BLOWER RELAY Ladder Diagram Factory Optional High Voltage Wires Connect if Option Not Low Voltage 4085-155 Used WG3S2-A, WG4S2-A, WG5S2-A 208/230/60/1 Manual 2100-587C Page 49 of 59...
WG4S2-A 30+10/370 WG5S2-A 40+10/440 Wire Identification numbers USE COPPER CONDUCTORS for Bard use only. SUITABLE FOR AT LEAST 75° C Factory Field Optional IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A...
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INDUCED DRAFT 14 12 10 6 2 13 3 1 Indoor Blower Motor BLOWER RELAY Ladder Diagram Factory Optional High Voltage Wires Connect if Option Not Low Voltage 4085-157 Used WG3S2-A, WG4S2-A, WG5S2-A 208/230/60/1 Manual 2100-587C Page 51 of 59...
10/370 SUITABLE FOR AT LEAST 75° C WG5S2-B 10/370 Wire Identification numbers for Bard use only. Factory Field Optional IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A...
230/208-60-3 5 Pin Plug for Indoor Blower Motor Power Source L1 L2 Outdoor Compressor Compressor Contactor Capacitor Fan Motor Low Ambient INDUCED DRAFT INDUCED DRAFT Control (OPT.) BLOWER MOTOR BLOWER RELAY Crankcase Heater Aux. Phase Monitor Use for 208V Operation Transformer 24VAC FURNACE...
230/208-60-3 5 Pin Plug for Indoor Blower Motor Power Source L1 L2 Outdoor Compressor Compressor Contactor Capacitor Fan Motor Low Ambient INDUCED DRAFT INDUCED DRAFT Control (OPT.) BLOWER MOTOR BLOWER RELAY Crankcase Heater Aux. Phase Monitor Use for 208V Operation Transformer 24VAC FURNACE...
15/370 WG4S USE COPPER CONDUCTORS Wire Identification numbers WG4S2-C 15/370 WG5S SUITABLE FOR AT LEAST 75° C for Bard use only. WG5S2-C 15/370 Factory Field Optional IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE WIRES CONNECT REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A High Voltage TEMPERATURE RATING OF AT LEAST 105°...
WG4S USE COPPER CONDUCTORS Wire Identification numbers WG4S2-C 15/370 WG5S SUITABLE FOR AT LEAST 75° C for Bard use only. WG5S2-C 15/370 Factory Field Optional IF ANY ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A...