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DocuFold Mk2
AUTOMATIC PAPER FOLDING MACHINE
OPERATORS MANUAL
Morgana Systems Limited
United Kingdom
Telephone: (01908) 608888 Fascimile: (01908) 692399
Website: www.morgana.co.uk
ISSUE 2
January 2008
SERIAL No. W52097LAAN ONWARDS
90-111

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Summary of Contents for Morgana DocuFold Mk2

  • Page 1 DocuFold Mk2 AUTOMATIC PAPER FOLDING MACHINE OPERATORS MANUAL Morgana Systems Limited United Kingdom Telephone: (01908) 608888 Fascimile: (01908) 692399 Website: www.morgana.co.uk ISSUE 2 January 2008 SERIAL No. W52097LAAN ONWARDS 90-111...
  • Page 2 DocuFold Mk2 FIXED SIDELAY AUTOMATIC PAPER FOLDING MACHINE Page 2 PAPER...
  • Page 3 DocuFold Mk2 Safety Do’s & Don’ts Safety Do’s & Don’ts Do - read this operator manual fully before operating the machine. Do - operate with the designated AC current only. Use an exclusive outlet, as overloading may cause fire or an electric shock.
  • Page 4 OPERATORS INTRODUCTION TO THE MORGANA DOCUFOLD Mk2 The Morgana Docufold is a brand new concept paper-folding machine. Designed to be used in today's environment of document production, the Morgana Docufold can be used by non-skilled personnel by following this easy to use operators guide. There are very few operator...
  • Page 5 DocuFold Mk2 12. ‘Check’ will appear on the control panel display. If the check sheets are folded correctly, move the feed switch (U) to the off position. 13. Zero the counter by pressing the set-up switch (W) upwards. If you require to batch, the Docufold provides the facility to batch in denominations of 10’s from 10 to 1000.
  • Page 6 MORGANA DOCUFOLD Mk2 OPERATOR INSTRUCTIONS SIDE LAY Place a single sheet of the job onto the loading table. Release the side lay clamp screws (A) and slide the side lay just up to the sheet so that there is about half a millimetre clearance or 1/64 inch Tighten the clamp screws.
  • Page 7: Air Separation Knob (E)

    DocuFold Mk2 SETTING THE VACUUM BLEED (GG). Situated on the front of the feed table, the Vacuum Bleed Knob is used to allow more control of the suction on the vacuum drum. When light weight paper of 90gsm and lower is being fed through the machine turn the knob clockwise to reduce the possibility of marking, or damage to the leading edge of the paper.
  • Page 8 Manual & Fine Adjustment The fold plate length can be adjusted manually. You may need to make this adjustment to achieve the exact correct length of fold. Button (CC) will select the upper fold plate & button (DD) the lower fold plate. To make a manual adjustment to the position of the upper fold plate, press and hold the upper fold plate button (CC).
  • Page 9 DocuFold Mk2 Roller Tilt Lever (AA) should always be set in the ‘0’ (square) position. To adjust folding out of square you can move the roller assembly in the + or – direction by releasing knobs (Y) and moving lever (AA) – always re-tighten Knobs (Y).
  • Page 10 Stacking Roller The stacking roller will adjust automatically according to the fold type selected. Manual or fine adjustment for the position of the stacker roller can be made by pressing and holding the stacker roller button (EE) on the top of the control panel. ‘Roll’ and a digit from 1 to 9 will appear in the display panel.
  • Page 11 DocuFold Mk2 Feed Switch (U) Switches the feed on and off. Never leave in the pulse or stream position when main switch (T) is off. This switch is used to select the type of feed, either pulse or stream. In the central pulse position the feeder pauses between each sheet and allows a gap of 160 mm between each sheet as they enter the fold rollers.
  • Page 12: Plug-In Perforator

    PLUG-IN PERFORATOR The plug in perforator unit is used for perforating scoring and when folding card cover stock and should be stored on the rear stowage hooks. ALWAYS UNPLUG POWER CONNECTORS BEFORE REMOVING FOLD PLATES OR PLUG-IN PERFORATOR. Remove the second fold plate and fit the catch tray in position by hooking it over the opening for the second fold plate.
  • Page 13 DocuFold Mk2 FOLDER Page 13...
  • Page 14 SCALE PERFORATING BLADE PERFORATOR STRIPPER UPPER TYRE AND HUB ASSEMBLIES FRAME PAD UPPER PERF SHAFT ANVIL LOWER PERF SHAFT LOWER HUBS (SOLID) EDGE OF SHEET DRIVE HUB RECOMMENDED PERFORATOR SET - UP SCALE UPPER PERF SHAFT SCORER UPPER TYRE AND HUB ASSEMBLIES FRAME PAD 1,0 mm 1,0 mm...
  • Page 15: Setting Perforators

    DocuFold Mk2 SETTING PERFORATORS Upper and lower hubs can be positioned on the shaft by unscrewing the 2mm-grub screw. Slide the hub with the blade attached along, the shaft into position to correspond to the work using the scale as a guide. For example, to perforate 20mm from the edge of an A4 sheet, you would set the blade at 190mm (210 minus 20).
  • Page 16: Folding Card

    With the roller assembly removed, the safety circuit prevents the machine from running. Replace the roller unit in the reverse sequence. Clean the rollers with a stiff brush between the grooves using QD wash supplied by Morgana. Page 16 PAPER...
  • Page 17: Roller Adjustment

    DocuFold Mk2 ROLLER ADJUSTMENT The unique fold roller design of your Morgana Docufold will fold most paper stocks without the need for adjustment. If you have a requirement to fold very delicate or thicker stock or re- feeding to produce a cross-fold the fold roller gap can be easily adjusted as follows: - 1.
  • Page 18 SENSOR CLEANING The sensors to detect and count the sheets are located on the end of the ball holder just next to the fold roller unit. If the counter is failing, the sensors can be accessed for cleaning by removing the roller assembly as described above . Clean by using a soft brush or damp cloth.
  • Page 19: Sheets Difficult To Feed

    DocuFold Mk2 FOLDING TIPS AND TROUBLE SHOOTING: SHEETS DIFFICULT TO FEED Check that you have not got too many sheets in the feeder. Heavy-coated stock will not feed as high a pile as for example 80-gsm copier paper. Make sure the moving side lay is not pushed in too tightly against the paper. Similarly, if the moving side lay is set too far away from the paper stack, this will allow the air to escape instead of blowing through the paper.
  • Page 20 PAPER WILL NOT STACK CONSISTENTLY: Make sure the feed is consistent before attempting adjustments to the stacker. Set the stacking roller position as described in the manual. Sometimes a small repositioning of the roller will improve the stacking. See Stacking Roller. If the paper is too curly when being delivered, place the catch tray and plug in perforating unit with blades disengaged into position and deliver out the back.
  • Page 21: No Power To Machine

    The main switch will cut out if you have a paper jam or overlap is indicated. FOLD ROLLER REPLACEMENT: Your Morgana Docufold has been designed to make fold roller replacement an easy and low cost operation. Your local sale s agent will be able to supply you with a complete replacement roller assembly which allows you to change the roller assembly yourself as described in the roller assembly removal section of this manual.
  • Page 22 CONTROLS DISPLAY INFO..ACTION WORK FOLD SELECTION STOP Twist On LETTER. SELECT SET-UP CONCERTINA. HALF. DOUBLE PARALLEL. ENGINEERING. GATE SAVED USER DEFINED P1...P6 297 (P1 THROUGH TO P6) PROCESSING..WAIT READY PROCESSING..WAIT PULSE TEST SHEETS - 3 OFF PULSE CHECK TEST ChEc SHEETS.
  • Page 23 DocuFold Mk2 CONTROLS DISPLAY INFO..ACTION WORK BATCH ZERO COUNT ZERO BATCH - 2 SECONDS ZERO COUNT SET BATCH QUANTITY SELECT READY PULSE PULSE & STREAM PULSE - ALL FOLDS Cont on 200 STREAM STREAM - LETTER - HALF - DOUBLE PARALLEL PULSE FOLD PLATE &...
  • Page 24: Dispatch Kit

    9-95-08 (EEC) DISPATCH KIT 9-95-09 (USA) ITEM PART NUMBER DESCRIPTION 90 - 111 DOCU-FOLD MK2 OPERATORS MANUAL 90 - 018 ROLLER CLEANING KIT 620 - 006 ALLEN KEY - 3mm 620 - 007 HEX BALL DRIVER - 2mm 620 - 020 HEX BALL DRIVER - 2.5mm 620 - 004 HEX BALL DRIVER - 4.0mm...
  • Page 25: Accessories And Options

    DocuFold Mk2 ACCESSORIES & OPTIONS DESCRIPTION CODE SCORING SET - TYPE A 6 - 99 - 05 SCORING SET - TYPE B 6 - 99 - 06 PERFORATING SET - 20T SLITTING 1 - 99 - 10 PERFORATING SET - 20T SLITTING -HEAVY DUTY...
  • Page 26: Recommended Spares

    RECOMMENDED SPARES PART No. DESCRIPTION 91 - 044 DRIVE BELT - Main 606 - 028 FOOT - Black 92 - 010 TRANSPORT BELT - Delivery 92 - 027-01 DRIVE BELT - Delivery - Flat 12mm 607 - 022 TWIN GRIP TIMING BELT 93 - 021 FEED BELT 93 - 022...
  • Page 27: Product Recycling And Disposal

    DocuFold Mk2 PRODUCT RECYCLING & DISPOSAL European Union Disposal Information for Commercial Users Application of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed national Procedures. In accordance with European legislation end of life electrical and electronic equipment subject to disposal must be managed within agreed procedures.
  • Page 28 NOTES Page 28 PAPER...

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