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Door Replacement - Sharp R-390AW Supplemental Service Manual

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R-390Aw
R-390AK
Coil
Groove joint pliers
Stator
Gap
Bracket
Rotor
Rear View
REMOVAL
1. Disconnect oven from power supply.
2. Push the open button and open the door slightly.
3. Insert an putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-7 to free engaging parts.
4. Pry the principles of the lever and lift up the choke cover
by inserting a putty knife as shown Figure C-7.
5. Release choke cover from door panel.
6. Now choke cover is free.
7. Release two (2) pins of door panel from two (2) holes of
upper and lower oven hinges by lifting up.
8. Now, door assembly is free from oven cavity.
Choke Cover
13
11
12
10
7
9
8
Figure C-7. Door Disassembly
9. Release door panel from seven (7) tabs of door frame by
sliding door panel downward.
10.Now, door panel with sealer film is free.
11.Tear sealer film from door panel.
12.Now, door panel is free.
13.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
14.Now, latch head and latch spring are free.
15.Remove door screen from door frame by releasing two
(2) tabs.
16.Now, door screen is free.
RE-INSTALL
1. Re-install door screen to door frame by fitting two (2) tabs
of door frame to two (2) holes of door screen.
Shaft
Axis
Stator
Rotor
Side View

DOOR REPLACEMENT

1
2
3
4
5
6
Door Frame
Putty Knife
These are the position
where should be
pinched with pliers
2. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to
door frame.
3. Re-install door panel to door frame by fitting seven (7)
tabs of door frame to seven (7) holes of door panel.
4. Hold the door panel to the door frame by sliding the door
panel upward.
5. Put sealer film on door panel. Refer to "Sealer Film"
about how to handle new one.
6. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
7. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that door sensing switch and secondary
interlock switch are operating properly. (Refer to
chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be air-
tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves,
indicate a leakage of microwave energy from oven
cavity.
4
Shaft
Center of
Table
bracket

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R-390ak