Assembly - Badja DOODLE BUG Assembly Manual

FRONT FENDER ASSEMBLY
 Install front fender. Make sure the large portion of the
fender is over the wheel.
 Place the rubber grommet between the frame and fender.
Install bolts and nuts and tighten to secure. Torque to
7.4 ft.lbs. (10 Nm).
INSTALLING FRONT WHEEL
 Place front wheel in correct position between steering
forks.
NOTE: Arrow on sidewall of tire should be facing forward.
 Starting from the right (pull cord) side of the mini bike,
slide the bolt through the fork, long spacer, wheel, short
spacer, fork, and washer.
NOTE: From a seated position on the bike, the short
spacer would be installed on the left side of the wheel
and the long spacer on the right side of the wheel.

ASSEMBLY

 Install the castle nut and tighten securely. Torque to 26-33
ft.lb. (35-45 Nm).
 Insert cotter pin and bend over ends with a pair of pliers.
 Place rubber castle nut cover over nut and cotter pin.
WARNING:
Riding mini bike without cotter pin installed increases the
risk of front and/or rear wheels coming loose, which could
result in serious personal injury or death. Before riding,
make sure the front and rear axle cotter pins are installed.
 Check the air pressure of the tires and inflate as needed
to the proper amount.
NOTE: Tire pressure should only be measured or
adjusted when tires are cold.
WARNING:
Check the tire pressure carefully while inflating. Too much
air in the tire could cause the tire to burst, causing serious
personal injury.
WARNING:
Maintaining correct air pressure in the tires is very impor-
tant. Too little pressure could allow the tire to rotate off
the wheel rim. Too much pressure could cause the tire to
burst. Failure to maintain correct air pressure in the tires
could cause problems with vehicle operation and stability,
causing serious personal injury.
7 — English
Recommended Pressure
5 psi (34.5 kPa)
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