Assembly - Badja DOODLE BUG Assembly Manual

WARNING:
Strictly adhere to all torque wrench tightening specifica-
tions. Failure to do so could cause serious personal injury.
WARNING:
Do not attempt to modify this product or create acces-
sories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious
personal injury.
WARNING:
To prevent accidental starting that could cause serious
personal injury, always disconnect the engine spark plug
wire from the spark plug when assembling parts.
INSTALLING FRONT FORK ASSEMBLY
NOTE: If desired, remove the number plate on the front of
the fork assembly before installing for easier access.
 Place front fork assembly on mini bike as shown and align
bolt hole.
NOTE: Make sure throttle cable, brake cable, and engine
switch cables are routed correctly through the assembly.
 Insert bolt and lock nut as shown and tighten securely.
Torque to 29.5 ft.lbs. (40 Nm).
WARNING:
Strictly adhere to all torque wrench tightening specifica-
tions. Failure to do so could cause serious personal injury.
© 2010 Baja, Inc. All Rights Reserved.

ASSEMBLY

 Use 3 plastic cable ties to secure throttle cable and engine
switch cable to mini bike frame in locations shown.
NOTE: Make sure there are no kinks in the cables and
that the cables have free movement when handlebars
are turned left and right. Apply throttle to verify throttle
works properly with free movement and snaps back to
idle positon when released.
THROTTLE
CABLE
 Run brake cable along top of mini bike frame. Use 2 cable
ties to secure cable to frame in locations shown.
NOTE: Make sure brake works properly after cable ties
are in place. Move handlebars left and right to verify cable
has free movement and does not bind.
 If number plate was removed at the beginning of the
assembly process, it should now be reinstalled.
6 — English
BRAKE
CABLE