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XCell Razor 600E Assembly Manual

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XCell Razor 600E
Assembly Manual
Version 1.0
Created: 2/18/2007
Copyright Miniature Aircraft US
This document may not be distributed without permission of Miniature Aircraft USA

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Summary of Contents for XCell Razor 600E

  • Page 1 XCell Razor 600E Assembly Manual Version 1.0 Created: 2/18/2007 Copyright Miniature Aircraft US This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 2 XCell Razor 600E Assembly Manual For More Information contact: Miniature Aircraft 31713 Long Acres Drive Sorrento, FL 32776 USA Phone 352-383-3201 352-383-3204 Email: minair@miniatureaircraftusa.com Page 2 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 3: Table Of Contents

    XCell Razor 600E Assembly Manual Table Of Contents REVISIONS TO THIS MANUAL................................. 5 ERRATA........................................5 I. KIT INTRODUCTION ..................................6 R/C H ..................................6 ELICOPTER AFETY R/C H ........................... 6 UIDELINES FOR ELICOPTER LIGHT X-CELL L ................................7 IMITED ARRANTY ..................................
  • Page 4 XCell Razor 600E Assembly Manual 4A) - Skids/Battery Plate – Bag #4 ..............................47 4A.1 - Install Battery Plate/Struts................................ 48 4A.2 – Assemble/Install Skids ................................51 4A.3 – Install Tail Boom................................... 52 #5 – U PPER RAME SSEMBLY .............................. 54 5A) - Assemble Upper Frame –...

  • Page 5: Revisions To This Manual

    XCell Razor 600E Assembly Manual Revisions to this Manual R1.0 • 12/11/06 – Revisions for final kitting modifications • 12/22/06 – Added full completed views Updated step 1C.1.k • 12/23/06 – Updated steps 1D.1.a, 1D.1.b, 1D.1.c Updated steps 3A.2.a, 3A.2.b, 3A.3.d, 3A.3.e, 4A.1.a, 4A.1.b, and 4A.1.c •...

  • Page 6: Kit Introduction

    XCell Razor 600E Assembly Manual I. Kit Introduction R/C Helicopter Safety A radio controlled model helicopter is a technically complex device that must be built and operated with care. It is also a fascinating and challenging part of the R/C sport, the mastery of which is very rewarding.

  • Page 7: X-Cell Limited Warranty

    XCell Razor 600E Assembly Manual X-CELL Limited Warranty The warranty covers defects in material or workmanship or missing components to the original purchaser for 30 days from the date of purchase. Miniature Aircraft, USA will replace or repair, at our discretion, the defective or missing component.

  • Page 8: Kit Prerequisites

    XCell Razor 600E Assembly Manual II. Kit Prerequisites In order to assemble this kit, you will need a number of additional supplies and tools to ensure the best final result. They are as follows: Supplies Needed for Assembly Blue Thread...

  • Page 9: Tools Needed For Assembly

    XCell Razor 600E Assembly Manual Tools Needed for Assembly M5 Nut Driver Needle Nose Pliers 8.0mm wrench M5.5 Nut Driver Phillips Screwdriver #1 5.5mm wrench M7 Nut Driver Flat Screwdriver 2.5mm 4.0mm wrench M4 Nut Driver Razor Knife (Xacto) 1.5mm allen driver 2.0mm allen driver...

  • Page 10: Additional Components Needed

    XCell Razor 600E Assembly Manual Additional Components Needed Gyro Servo 1 each Cyclic Servos 3 each Switch Receiver Battery – NiCad NiMH/LiPo 800mah A or AA cells Gyro – Heading Hold Page 10 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA...

  • Page 11: Documentation

    XCell Razor 600E Assembly Manual Main Rotor Blades 600-620mm 4mm blade bolt 14mm blade root Tail Rotor Blades 95-105mm Documentation The most recent version of all of the documentation can be found on the website: www.miniatureaircraftusa.com Created: 2/18/2007 Page 11 of 110...

  • Page 12: Kit Assembly Process

    XCell Razor 600E Assembly Manual III. Kit Assembly Process Assembly Tips • Please note that this assembly manual consists of a photographic journal of the steps necessary to construct this helicopter. The builder is encouraged to pay close attention to the "building notes"...

  • Page 13: Fastener Guide

    XCell Razor 600E Assembly Manual Fastener Guide The next two pages contains a list of all of the threaded fasteners in this kit. They will print at actual size. If it is not clear what the part number of a fastener is, simply find the fastener on the chart and match its part number and description Fasteners –...
  • Page 14 XCell Razor 600E Assembly Manual Fasteners – Threaded Bolts Part # Description Actual Size 0059-1 M2.5 x 6 Socket Bolt ---------------- 0059-2 M2.5 x 8 Socket Bolt ---------------- 0060-1 M3 x 6 Socket Bolt ------------------ 0061 M3 x 8 Socket Bolt ------------------...

  • Page 15: Step #1 - Tail Boom/Tail Rotor Assembly

    XCell Razor 600E Assembly Manual Step #1 – Tail Boom/Tail Rotor Assembly 1A) T/R Transmission - Bag #1A #127-11 #127-21 Left T/R 600T T/R #127-16 Plate Belt T/R Output 1 each 1 each Shaft #127-19B Rear Boom #127-19A Clamp Rear Boom...

  • Page 16: - Assemble T/R Transmission

    XCell Razor 600E Assembly Manual 1A.1 - Assemble T/R Transmission Parts Relationship #0077 (4) #0060-1 #127-18 (2) #127-11 #127-19B (2) #127-14 #127-19A #127-10 #127-21 #127-17 #0056 #127-15 #0053 #127-10 #0059-1 #0060-1 #0099 #127-16 #127-13 Page 16 of 110 Created: 2/18/2007...
  • Page 17 XCell Razor 600E Assembly Manual 1A.1.a 1A.1.b 1A.1.c #127-10 #0059-1 #127-10 #127-14 1A.1.d 1A.1.e 1A.1.f #127-19B #0077 #127-18 #0099 #0060-1 #0077 #127-17 (2) #127-18 1A.1.g 1A.1.h 1A.1.i #127-19B Dogpoint #127-15 seats here #127-16 Pulley #0053 #0056 Installs This Direction Building Notes – engage dog-point screw into indentation in t/r output shaft.
  • Page 18 XCell Razor 600E Assembly Manual 1A.1.j 1A.1.k 1A.1.l #127-21 Pulley towards bearing flange Thread belt as shown #127-11 1A.1.g 1A.1.h 1A.1.i #0060-1 Don’t fully tighten or thread lock this bolt yet Combine halves 1A.1.j 1A.1.k 1A.1.l #127-13 #0077 (2) #0077...

  • Page 19: - Install T/R Transmission

    XCell Razor 600E Assembly Manual A.1.m #127-19A Building Notes – do not fully tighten bolts or apply loctite until the final step of the assembly. Otherwise it will be difficult to push the tail boom into the assembly. 1A.2 - Install T/R Transmission 1A.2.a...

  • Page 20: T/R Pitch Yoke/Bellcrank - Bag #1B

    XCell Razor 600E Assembly Manual 1A.2.f 1A.2.g 1B) T/R Pitch Yoke/Bellcrank - Bag #1B #0445 #0437 #0439 #0159 #0093 Bellcrank M2.5 x 10 x 6 #0225 Pitch M3 x 7 x 3 M3 x 1 Each M2 x 13.5 Ball Bearing...

  • Page 21: - Assemble T/R Pitch Yoke/Bellcrank

    XCell Razor 600E Assembly Manual 1B.1 - Assemble T/R Pitch Yoke/Bellcrank Parts Relationship #0225 #0093 #0101 #0159 #0440 #0439 #0439 #0597-3 #0442 #0273 #0435 #0159 #0443 #0437 #0562-1 #0015 #0225 #0445 #0103 #0019 1B.1.a 1B.1.b 1B.1.c #0439 (2) #0435 #0437...
  • Page 22 XCell Razor 600E Assembly Manual 1B.1.d 1B.1.e 1B.1.f #0442 Using a heat gun, heat up the link hinge joints until the plastic #0440 #0225 is hot. This will loosen up the joint 1B.1.g 1B.1.h 1B.1.i #0273 #0443 Use a 7mm...

  • Page 23: - Install T/R Pitch Yoke

    XCell Razor 600E Assembly Manual 1B.1.m 1B.1.n 1B.1.o #0159 #0019 #0562-1 #0093 1B.2 - Install T/R Pitch Yoke 1B.2.a 1B.2.b 1B.2.c Created: 2/18/2007 Page 23 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 24: Tail Rotor Hub - Bag #1C

    XCell Razor 600E Assembly Manual 1C) Tail Rotor Hub - Bag #1C #122-65 Tail Rotor #127-30 #0021 #0049 Thrust Bearings M4 Locknut M2 Socket 1 each 2 each 2 each Bolt 2 each #120-39 M5 x 10 Ball Bearings 2 each...
  • Page 25 XCell Razor 600E Assembly Manual 1C.1.a 1C.1.b 1C.1.c #0873-1 Locate #127-30 Large Bearing Diameter #120-39 Race Locate #127-30 Small Large Diameter Diameter Race Race 1C.1.d 1C.1.e 1C.1.f #127-30 #0446-4 Small #122-65 Diameter Race 1C.1.g 1C.1.h 1C.1.i Tighten until snug, then...
  • Page 26 XCell Razor 600E Assembly Manual 1C.1.j 1C.1.k 1C.1.l #0361 #0049 Center Hole in Grips 1C.1.m #0056 #0056 Page 26 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 27: - Install Tail Rotor Blades (Optional - Not Included)

    XCell Razor 600E Assembly Manual 1C.2 – Install Tail Rotor Blades (optional - not included) 1C.2.a 1C.2.b 1C.2.c #0097 Optional Blades #0019 1C.2.d Building Notes: Balance tail rotor blades using a similar method to what is shown here 1C.3 – Install Tail Rotor Hub 1C.3.a...

  • Page 28: Tail Boom - Bag #1D

    XCell Razor 600E Assembly Manual 1D) Tail Boom - Bag #1D #0870-1 #127-31 #0100 Boom Support #121-5 Teflon Heat M3 x 8 Mount #0003 M3 x 42 Shrink Nylon 1 each #0015 M3 Washer Control Rod 1 each Bolt M2 Hex...

  • Page 29: - Secure Tail Rotor Transmission

    XCell Razor 600E Assembly Manual Parts Relationship #0872-8 (2) #0127-30A #0870-1 #0093 #0043 #0093 #0133-1 #0015 #0003 #0003 #0009 (2) #0477 #0019 #0065 #0121-5 (2) #0093 #0020 #0872-8 (2) #0868-5 #0100 #0133-1 #127-31 #0127-22A #0127-22A 1D.1 – Secure Tail Rotor Transmission 1D.1.a...

  • Page 30: - Assemble Tail Boom Supports

    XCell Razor 600E Assembly Manual 1D.1.d 1D.1.e #0100 1D.2 – Assemble Tail Boom Supports 1D.2.a 1D.2.b 1D.2.c #0127-22A Wide #0872-8 Bolts Install This Way 1D.2.d 1D.2.e #0872-8 (2) Use one of the rods to align the first two ends installed Install the second set of ends at a 90°...

  • Page 31: - Install Tail Boom Supports

    XCell Razor 600E Assembly Manual 1D.3 – Install Tail Boom Supports 1D.3.a 1D.3.b 1D.3.c #0870-1 #0065 #0093 #0009 #0003 #0019 1D.3.d Front of Boom 111mm 4-3/8” 1D.4 – Assemble/Install T/R Pushrod Guide Parts Relationship #0020 #0868-5 #0477 #0015 #0043 #0039...

  • Page 32: - Assemble/Install T/R Control Rod

    XCell Razor 600E Assembly Manual 1D.4.a 1D.4.b #0020 #0039 Forward #0043 #0477 14-1/4” from front of tail boom #0015 To front of guide #0868-5 1D.5 – Assemble/Install T/R Control Rod 1D.5.a 1D.5.b 1D.5.c 14-3/4” from back of pushrod #127-30A To center of sleeve...
  • Page 33 XCell Razor 600E Assembly Manual 1D.5.g 1D.5.h 1D.5.i #133-1 Approx 8 mm Building Notes: Total length – end to end including ball links – 30-5/8” Created: 2/18/2007 Page 33 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 34: Step #2 - Locate Large Sized Components

    XCell Razor 600E Assembly Manual Step #2 – Locate Large Sized Components 2A) Large Sized Components - Bag #2 #127-29 Tail Boom 28.85” 1 each #127-22A Tail Boom Support Tube 20.75” 1 each #127-30A T/R Control Tube 28.75” 1 each #127-46 Flybar –...

  • Page 35: Step #3 - Main Frame

    XCell Razor 600E Assembly Manual Step #3 – Main Frame 3A) Assemble Main Frame - Bag #3A #127-36 #127-45 C/F Midplate Lower Canopy w/bearings Studs 1 each 2 each #127-41 #127-39 C/F Rudder Servo Plate C/F Upper 1 each Vertical Plate...
  • Page 36 XCell Razor 600E Assembly Manual Parts Relationship #127-45 #127-39 #0069 #127-44 #0009 #0060-1 #127-43 #0060-1 #0063 #127-47 #0061 #0060-1 #127-40 #127-46 #127-36 #127-46 #127-46 #0061 #0064 (4) #0061 #127-46 #0060-1 #127-46 #127-42 #127-47 #127-40 #127-44 #0061 #0060-1 #0063 #0060-1 #127-43...

  • Page 37: - Assemble Mid-Plate

    XCell Razor 600E Assembly Manual 3A.1 – Assemble Mid-Plate 3A.1.a 3A.1.b #127-44 #127-44 #0060-1 #127-36 #0060-1 #127-44 3A.1.c 3A.1.d 3A.1.e #0060-1 #127-46 #0063 #0060-1 #0063 #127-46 3A.1.f 3A.1.g 3A.1.h #0060-1 #127-47 #127-46 #127-46 #0060-1 Created: 2/18/2007 Page 37 of 110...

  • Page 38: - Install Rudder Servo Plate

    XCell Razor 600E Assembly Manual 3A.2 – Install Rudder Servo Plate 3A.2.a 3A.2.b 3A.1.c #0060-1 #127-46 #0060-1 Side View #127-41 3A.1.d Bottom View 3A.3 – Install Rear Vertical Plate 3A.3.a 3A.3.b 3A.3.c #0061 #127-42 #127-47 #0061 Page 38 of 110...

  • Page 39: - Install Upper Vertical Plates

    XCell Razor 600E Assembly Manual 3A.3.d 3A.3.e #0061 3A.4 – Install Upper Vertical Plates 3A.4.a 3A.4.b 3A.4.c #127-39 #127-45 (2) #127-45 #0060-1 (2) #127-39 #0060-1 3A.4.d 3A.4.e Created: 2/18/2007 Page 39 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 40: - Install Lower Vertical Plates

    XCell Razor 600E Assembly Manual 3A.5 – Install Lower Vertical Plates 3A.5.a 3A.5.b 3A.5.c #127-40 #0064 #127-46 #127-46 #0064 (4) #127-46 3A.5.d 3A.5.e 3A.5.f #0069 #0009 #127-43 3A.5.g 3A.5.h Building Notes: Use these parts when planning to use 3700mah batteries...

  • Page 41: 5A - Optional Large Battery Spacer Pack

    XCell Razor 600E Assembly Manual 3A.5A – Optional Large Battery Spacer Pack Parts Relationship #0073 M3 x 20 Socket Bolts 4 each #127-43A .084” Spacer 4 each 3A.5A.a 3A.5A.b #0073 Building Notes: Use these parts when planning to use 4600mah...

  • Page 42: Assemble T/R Belt Tensioner - Bag #3B

    XCell Razor 600E Assembly Manual 3B) Assemble T/R Belt Tensioner - Bag #3B #127-48B #127-48A C/F Upper C/F Lower #127-17 Tension Tension M3 x 4 x 8 #0019 Plate Plate Flanged 1 each 1 each Bearing Locknut 4 each 2 each...

  • Page 43: - Assemble Tail Belt Tensioner

    XCell Razor 600E Assembly Manual 3B.1 - Assemble Tail Belt Tensioner 3B.1.a 3B.1.b 3B.1.c #127-48A #0597-1 #127-17 (2) #127-48B #0071 #0562-1 #127-17 (2) #0597-1 3B.2 - Install Tail Belt Tensioner 3B.2.a 3B.1.b 3B.1.c #0065 Front #0019 Tighter Belt Building Notes: The holes are used to determine belt tension. Holes closer to the front provide a tighter belt and holes closer to the rear provide a looser belt.

  • Page 44: Assemble Boom Clamps - Bag #3C

    XCell Razor 600E Assembly Manual 3C) Assemble Boom Clamps - Bag #3C #127-49 C/F Gyro Plate 1 each #0077 M3 x 30 Socket Bolt #0186 4 each Boom Clamp Halves 2 each Page 44 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA...

  • Page 45: - Assemble Tail Boom Clamps

    XCell Razor 600E Assembly Manual Parts Relationship #0077 #0077 #0186 #127-49 #0597-1 #0186 #0077 #0077 3C.1 - Assemble Tail Boom Clamps 3C.1.a 3C.1.b 3C.1.c #127-49 Ridge #0186 #0077 Ridge Created: 2/18/2007 Page 45 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 46 XCell Razor 600E Assembly Manual 3C.1.d 3C.1.e 3C.1.f Ridge Building Notes: Don’t fully tighten these bolts or apply thread lock yet Page 46 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 47: Step #4 - Skids/Battery Plate

    XCell Razor 600E Assembly Manual Step #4 – Skids/Battery Plate 4A) - Skids/Battery Plate – Bag #4 #127-52 #127-54 C/F Boom Struts Support 2 each Mount 1 each #127-54A Skid Plugs 4 each #127-53 Skids 2 each #127-51 Battery Plate...

  • Page 48: - Install Battery Plate/Struts

    XCell Razor 600E Assembly Manual 4A.1 - Install Battery Plate/Struts Parts Relationship #127-53 #127-54A #127-54A #0058-1 #0058-1 #0069 #0003 #0019 #0060-1 #0003 #127-54 #127-54 #127-51 #0071 #0069 #0003 (2) #127-52 #0069 #0071 #0060-1 #0003 #0003 #0069 #0019 #0058-1 #0058-1 #127-54A...
  • Page 49 XCell Razor 600E Assembly Manual 4A.1.d 4A.1.e 4A.1.f #127-54 Building Notes: Tighten only until set screw is flush with opening but doesn’t protrude into #0058-1 4A.1.g 4A.1.h 4A.1.i #0071 Struts angle forward this Building Notes: Insert bolts into bottom of landing gear strut as shown.
  • Page 50 XCell Razor 600E Assembly Manual 4A.1.m 4A.1.n 4A.1.o #0069 Landing Gear Holes #0003 4A.1.p 4A.1.q 4A.1.r #0060-1 Building Notes: These four bolts can’t be final tightened until the batteries have been Building Notes: Note orientation of landing inserted for sizing. If you have batteries, test fit them now and tighten these bolts. If you...

  • Page 51: - Assemble/Install Skids

    XCell Razor 600E Assembly Manual 4A.2 – Assemble/Install Skids 4A.2.a 4A.2.b 4A.2.c #127-54A #127-53 Building Notes: Slide skids in from front 4A.2.d 4A.2.e 4A.2.f Building Notes: Skid ends angle upward Building Notes: Push skids through struts until 29mm extends from the back of the rear strut as shown 4A.2.g...

  • Page 52: - Install Tail Boom

    XCell Razor 600E Assembly Manual 4A.3 – Install Tail Boom 4A.3.a 4A.3.b 4A.3.c Building Notes: Insert with T/R on left side Building Notes: Belt must go between the of model. Make sure “top” designation is on tensioner pulleys top of model and belt remains straight 4A.3.d...
  • Page 53 XCell Razor 600E Assembly Manual 4A.3.g 4A.3.h 4A.3.i #0003 #0069 4A.3.j 4A.3.k 4A.3.l Building Notes: Twist tail boom until vertical fin is perpendicular to the frame mid-plate. #0019 90° Building Notes: Tighten bolts and apply thread lock 4A.3.m Building Notes: Sight down the tail boom...

  • Page 54: Step #5 - Upper Frame Assembly

    XCell Razor 600E Assembly Manual Step #5 – Upper Frame Assembly 5A) - Assemble Upper Frame – Bag #5 #127-57 C/F Upper Left Frame 1 each #127-58 C/F Upper Right Frame 1 each #127-64 #127-61 Upper Bearing Canopy Block with...

  • Page 55: - Assemble Upper Frame

    XCell Razor 600E Assembly Manual 5A.1 - Assemble Upper Frame Parts Relationship #0075 #127-64 #0060-1 #0075 #0061 (2) #0061 #127-63 #127-63 #0060-1 #127-58 #127-65 #0061 #127-61 #0060-1 #0060-1 #127-56 #127-60 #127-67 #0061 #0061 #0061 #127-67 #127-67 #0060-1 #0060-1 #127-59 #0061...
  • Page 56 XCell Razor 600E Assembly Manual 5A.1.a 5A.1.b 5A.1.c #0061 #127-65 #127-63 Don’t use thread lock on these bolts until later #0061 5A.1.d 5A.1.e 5A.1.f #0060-1 Fully tighten both bolts and then remove this #127-61 5A.1.g 5A.1.h 5A.1.i #127-60 #127-67 #0060-1...
  • Page 57 XCell Razor 600E Assembly Manual 5A.1.j 5A.1.k 5A.1.l #0061 #127-64 Building Notes: Set the assembly on a flat surface and tighten the channel bolts fully 5A.1.m 5A.1.n 5A.1.o #0061 Rear #127-67 #127-59 Building Notes: Insert the anti-rotation bracket into the left frame as shown 5A.1.p...

  • Page 58: - Install Upper Frame

    XCell Razor 600E Assembly Manual 5A.1.s 5A.1.t 5A.1.u #127-64 #0061 #0060-1 #0060-1 #127-58 5A.1.v Building Notes: Insert antirotation bracket into right upper frame as shown #0061 5A.2 - Install Upper Frame 5A.2.a 5A.2.b 5A.2.c #0075 #0075 #0075 Building Notes: Join and assemble upper and mid frame assemblies as shown...
  • Page 59 XCell Razor 600E Assembly Manual 5A.2.d Building Notes: Fully tighten the four front bolts and secure with thread lock Created: 2/18/2007 Page 59 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 60: Step #6 - Drive Train

    XCell Razor 600E Assembly Manual Step #6 – Drive Train 6A) Drive Train – Bag #6A #127-80 #127-79 #127-77 90T Main Gear Autorotation Hub #127-75 60T Plastic Pulley 1 each 1 each #127-82 Main Shaft 1 each 1 each Shaft...

  • Page 61: - Assemble/Install Main Gear/Pulley

    XCell Razor 600E Assembly Manual 6A.1 – Assemble/Install Main Gear/Pulley #127-75 #0058-5 #0865-6 #127-79 #0062-2 (4) #0059-1 #127-78 #127-76 #127-81 #127-77 #0058-4 #0019 (4) #127-80 #127-74 6A.1.a 6A.1.b 6A.1.c #127-75 Hollow End #0060-1 Building Notes: Remove tape from drive Building Notes: Fit batteries onto the...
  • Page 62 XCell Razor 600E Assembly Manual 6A.1.d 6A.1.e 6A.1.f Building Notes: Tighten landing gear bolts Building Notes: Push the main shaft down as shown and then remove the batteries as shown and remove the top bearing block 6A.1.g 6A.1.h 6A.1.i Align beveled mount holes as...
  • Page 63 XCell Razor 600E Assembly Manual 6A.1.m 6A.1.n 6A.1.o #127-77 6A.1.p 6A.1.q 6A.1.r #127-78 #127-74 6A.1.s 6A.1.t 6A.1.u #0865-6 #127-81 #127-81 #0059-1 Created: 2/18/2007 Page 63 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 64 XCell Razor 600E Assembly Manual 6A.1.v 6A.1.w 6A.1.x Re-install Slide Main shaft up as shown and align a bearing #0061 (4) pulley hole with main shaft lower hole block 6A.1.y 6A.1.z 6A.1.aa #0058-5 #0058-4 Building Notes: Lift main gear using fingers placed as shown to position upper collar. Apply thread lock to collar bolt and tighten. Turn the screw until it seats in the collar and then tighten ¼...

  • Page 65: - Assemble/Install Primary Gear/Pulley

    XCell Razor 600E Assembly Manual 6A.2 – Assemble/Install Primary Gear/Pulley Parts Relationship #0057 #0051 #127-83 #127-84 #127-82 #127-86 6A.2.a 6A.2.b 6A.2.c Rear Pulley from drive ratio kit #127-83 #127-84 #0057 #0057 6A.2.c 6A.2.d 6A.2.e #127-83 Note Flat Positions #127-86 Created: 2/18/2007...
  • Page 66 XCell Razor 600E Assembly Manual 6A.2.f 6A.2.g 6A.2.h Building Notes: Lift shaft upward by pulley using your fingers. Hold it firmly against the bearing for the next step 6A.2.f 6A.2.g 6A.2.h Flat Flat 6A.2.i Building Notes: Position the pinion gear...

  • Page 67: Motor - Bag #6B

    XCell Razor 600E Assembly Manual 6B) Motor – Bag #6B #0004 #0009 Washer Washer 1 each #127-85 Small #0003 C/F Motor 4 each Plate Washer - Large 1 each 4 each #0078-4 #0063 #0061 #0064-1 #0058-1 M4 x 8 M3 x 10...
  • Page 68 XCell Razor 600E Assembly Manual 6B.1.d 6B.1.e 6B.1.f Kontronik Power System #0078-4 Note plate and #0004 Mount PEM position hole #0061 Mount Holes – #0061 #0009 6B.1.g 6B.1.h 6B.1.i Note plate and PEM position #0061 Mount Holes – Hacker Power System 6B.1.j...

  • Page 69: - Install Motor

    XCell Razor 600E Assembly Manual 6B.2 – Install Motor 6B.1.a 6B.1.b 6B.1.c #0064-1 Flush #0003 Front Pulley from Drive ratio with package Plate #0058-1 #0063 #0003 You may need to cut a flat on your motor shaft using a rotory grinder.

  • Page 70: Step #7 - Washout Mixer/Swashplate

    XCell Razor 600E Assembly Manual Step #7 – Washout Mixer/Swashplate 7A) Washout Mixer/Swashplate Assembly – Bag #7 #0597-2 #0133 .125” x .135” #0597-4 Ball Brass #0337 Links .125” x .215” Spacer M3 x 30 Brass 6 each 2 each Control...
  • Page 71 XCell Razor 600E Assembly Manual Parts Relationship #0869 #0109 #106-08 #106-07 #106-08 #0221 #0597-2 #0159 #0097 #0097 #0159 #0159 #0159 #0597-2 #0219 #0221 #0109 #106-08 #106-07 #106-08 #0133 #0133 #0869 #0107 #0337 #0109 #0112 #0217 #0107 #0112 #0109 #0107 #0597-4...

  • Page 72: - Assemble Swashplate

    XCell Razor 600E Assembly Manual 7A.1 - Assemble Swashplate #0065 #0159 #0597-4 #0112 #0109 #0107 #0107 #0217 #0109 #0112 #0107 7A.2 – Swashplate Control Rods 7A.2.a 7A.2.b #0337 (3) #0133 #0133 #0133 #0133 #0133 #0133 8.5 mm Page 72 of 110...

  • Page 73: - Assemble Washout Mixer

    XCell Razor 600E Assembly Manual 7B.1 - Assemble Washout Mixer Parts Relationship #0869 #106-07 #0221 #106-08 #106-08 #0109 #0597-2 #0219 #0159 #0097 #0159 #0159 #0097 #0159 #0597-2 #106-08 #0109 #0221 #106-08 #106-07 #0869 7B.1.a 7B.1.b 7B.1.c #0221 #0159 #0109 #0597-2...
  • Page 74 XCell Razor 600E Assembly Manual 7B.1.d 7B.1.e 7B.1.f #106-07 #106-08 #0159 7B.1.g 7B.1.h 7B.1.i 7B.1.j 7B.1.k 7B.1.l #106-08 Building Notes: Heat Plastic with heat gun until hot and then move the link back and forth until it loosens up. Don’t Overheat.

  • Page 75: - Install Swashplate/Washout Mixer

    XCell Razor 600E Assembly Manual 7B.1.m #0219 #0097 7B.2 - Install Swashplate/Washout Mixer 7B.2.a 7B.2.b 7B.2.c #0097 #0597-2 #0159 Threaded Balls - Prints Actual Size #0113 #0109 #0103 #0107 #0112 Created: 2/18/2007 Page 75 of 110 Copyright Miniature Aircraft USA...

  • Page 76: Step #8 - Control Systems

    XCell Razor 600E Assembly Manual Step #8 – Control Systems 8A) – Servo Mounting – Bag #8 #127-94A 1” x 12” Loop Adhesive Velcro 1 each #127-94B 1” x 12” Hook Adhesive Velcro 1 each #127-46 #0390 #127-88 Corner Block...

  • Page 77: - Locate Servo Mounts

    XCell Razor 600E Assembly Manual 8A.1 – Locate Servo Mounts 8A.1.a 8A.1.b 8A.1.c #127-91A #127-90 #127-91B C/F Rear Servo Cyclic Servo C/F Rear Servo Upper Mount Spacers – Futaba Lower Mount 1 each Only 1 each 4 each #127-92A #127-92B...

  • Page 78: - Install Aileron/Pitch Servo

    XCell Razor 600E Assembly Manual 8A.2.a 8A.2.b 8A.2.c #0059-2 #0038 #127-91A #127-91B 8A.2.d 8A.2.e 8A.2.f #0390 #0063 #0059-2 Elevator Servo Channel 8A.3 – Install Aileron/Pitch Servo Parts Relationship #0103 #127-90 #0039 (2) #0059-2 #0015 #127-88 #0039 (2) #0064 #127-90 #0061...
  • Page 79 XCell Razor 600E Assembly Manual 8A.3.a 8A.3.b 8A.3.c #127-90 #127-88 #0064 #127-46 #0061 #127-90 8A.3.d 8A.3.e 8A.3.f #127-90 #0039 8A.3.g 8A.3.h 8A.3.i #0059-2 #0059-2 Aileron Servo Channel Building Notes: Position aileron servo as shown Created: 2/18/2007 Page 79 of 110...
  • Page 80 XCell Razor 600E Assembly Manual 8A.3.j 8A.3.k 8A.3.l #0064-1 #0063 #0390 8A.3.j 8A.3.k 8A.3.l #127-90 #127-89 #0061 #127-90 #0039 (4) #0064 #0390 #127-46 8A.3.m 8A.3.n 8A.3.o #0059-2 #0064-1 #0059-2 Pitch Servo Channel Page 80 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA...

  • Page 81: - Install Radio System

    XCell Razor 600E Assembly Manual 8A.3.p 8A.3.q` 8A.3.r #0063 #0390 #0390 8A.4 – Install Radio System 8A.4.a 8A.4.b 8A.4.c Rudder Servo #0038 (4) #127-95 Cut to Length 8A.4.d 8A.4.e 8A.4.f #127-95 Mount Cut to Gyro Length Rear Created: 2/18/2007 Page 81 of 110...

  • Page 82: - Install Battery Mounting

    XCell Razor 600E Assembly Manual 8A.4.g 8A.4.h 8A.4.i #127-95 Use Tape to Cut to Mount Length Receiver/Gyro 8A.4.j 8A.4.k #127-95 Cut to Length 8A.5 – Install Battery Mounting 8A.5.a 8A.5.b 8A.5.c #127-94A #127-94B Building Notes: #127-94B Cut in half and mount To lower battery plate as shown...

  • Page 83: - Install Speed Controller

    XCell Razor 600E Assembly Manual 8A.6 – Install Speed Controller 8A.6.a 8A.6.b 8A.6.c Building Notes: Install speed controller according to the manufacturers instructions and install as shown 8A.6.d 8A.6.e 8A.6.f Positive Positive Match battery polarity to plug polarity Deans Male Connectors...

  • Page 84: - Connect And Route Wiring

    XCell Razor 600E Assembly Manual 8A.7 – Connect and Route Wiring 8A.7.a Building Notes: Carefully route and bundle radio wiring and the receiver antenna. Make sure none of the wires can rub on any sharp corners or can get into any of the turning belts or control mechanisms.
  • Page 85 XCell Razor 600E Assembly Manual 8A.8.d 8A.8.e 8A.8.f Selected Control Hole #0001 – elevator ONLY! Mounting Guide for Control Balls #0103 #0015 Cut the servo wheels to the appropriate shape shown Aileron/Pitch Elevator 8A.8.g 8A.8.h 8A.8.i #0103 #0015 Building Notes: Install Gyro control ball...

  • Page 86: Step #9 - Rotor Head

    XCell Razor 600E Assembly Manual Step #9 – Rotor Head 9A) Head Block/Blade Grips - Bag #9A #0848-9 #0597-1 #0017 #127-139 M3 x 3.2 Clip Application Tool M3 Hex Nut Blade Grip Brass Spacer 1 each 2 each 2 each...

  • Page 87: - Assemble Bell Mixer

    XCell Razor 600E Assembly Manual 9A.1 – Assemble Bell Mixer Parts Relationship #0331 #127-136 (2) #127-135 #127-138 #0086-1 #0848-10 #0082 #127-134 #0017 #0324 #127-139 #0004 #0334 #0840-12 #0848-2 #0159 #0021 #0109 #0113 #0597-1 #0159 #0093 9A.1.a 9A.1.b 9A.1.c Do not...

  • Page 88: - Install Bell Mixers

    XCell Razor 600E Assembly Manual 9A.1.d #0159 9A.2 – Install Bell Mixers 9A.2.a 9A.2.b 9A.2.c #0097 #0017 Outside hole Building Notes - Select the bell mixer with the inserted bolt and thread it into the rear hole on the blade grip tighten it until just before the assembly is fully tight.

  • Page 89: - Assemble Blade Arms

    XCell Razor 600E Assembly Manual 9A.3 – Assemble Blade Arms 9A.3.a 9A.3.b 9A.3.c #0319 #0840-10 #0319 9A.3.d 9A.3.e 9A.3.f Locate Small Diameter Race Locate #0840-12 Large #0840-12 Large Diameter Middle Diameter Race Bearing 9A.3.g 9A.3.h #0840-12 Small Diameter Created: 2/18/2007...

  • Page 90: - Head Block Assembly

    XCell Razor 600E Assembly Manual 9A.4 - Head Block Assembly Parts Relationship #0065 #0509-1 #127-134 #0113 #0113 #0597-1 #0597-1 #0067 #0067 #127-132 #0057 #0840-6 Page 90 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 91 XCell Razor 600E Assembly Manual 9A.4.a 9A.4.b 9A.4.c Round Edge Goes Inside #127-132 Install Both Flush #127-134 #0844-12 9A.4.d 9A.4.e 9A.4.f #0324 Center Axle in Head #0848-2 Building Notes – Do not lubricate the axle Building Notes – Slide a retaining clip onto...

  • Page 92: - Install Blade Grips

    XCell Razor 600E Assembly Manual 9A.4.g 9A.4.h 9A.4.i #0848-9 #0848-2 #127-138 #0324 #0086-1 Building Notes – Slip retaining clip over the opposite side of the axle. Using the installation tool and the M5 bolt/washer, tighten the bolt until the retaining clip seats as shown. Remove the bolt and tool until the next step.
  • Page 93 XCell Razor 600E Assembly Manual 9A.5.d 9A.5.e 9A.5.f #127-138 #0086-1 Building Notes – Fully tighten the blade axle bolts however it is not necessary to overtighten them as this can deform the end of the axle Created: 2/18/2007 Page 93 of 110...
  • Page 94 XCell Razor 600E Assembly Manual 9A.6 – Complete Head Block 9A.6.a 9A.6.b 9A.6.c #0065 #0509-1 #0065 Building Notes – Do not tighten these bolts until the rotor head is installed in a later step Page 94 of 110 Created: 2/18/2007...

  • Page 95: Flybar Carrier - Bag #9B

    XCell Razor 600E Assembly Manual 9B) Flybar Carrier - Bag #9B #127-46 Flybar Paddles 2 each #0135 #0133 Ball Links Ball Links Short 8 each 8 each #0337 #0597-1 #0312 M2 x 30 #0021 .125” x .126” M2 x 10...
  • Page 96 XCell Razor 600E Assembly Manual 9B.1 – Assemble/Install Flybar Carrier #0133 #0337 #0113 #0133 #0597-1 #127-47 #0053-5 #127-47 #0063 #0063 #0555-1 #00052 #00052 #127-46 #0049-3 (3) #0049-3 (3) #127-46 #00052 #00052 #0053-5 #0555-1 #0063 #0063 #127-47 #127-47 #0597-1 #0133 #0113...
  • Page 97 XCell Razor 600E Assembly Manual 9B.1.a 9B.1.b 9B.1.c #0113 Don’t Tighten #0052 #0597-1 Inside Hole 9B.1.d 9B.1.e 9B.1.f Bevel Bevel Towards Inside Align #127-46 Holes 9B.1.g 9B.1.h 9B.1.i #0133 #0337 #0133 #0049-3 Created: 2/18/2007 Page 97 of 110 Copyright Miniature Aircraft USA...
  • Page 98 XCell Razor 600E Assembly Manual 9B.1.j 9B.1.k 9B.1.l #0555-1 #127-47 #0053-5 10mm 7.2 mm #0053-5 #126-88 9B.1.m 9B.1.n 9B.1.o #127-47 #127-47 9B.1.p 9B.1.q 9B.1.r #0063 #0063 Building Notes – Before tightening the four bolts for the flybar control system push the flybar through the carrier assembly.
  • Page 99 XCell Razor 600E Assembly Manual 9B.1.s 9B.1.t 9B.1.u 131 mm Building Notes – to simplify flybar installation, make a simple length template out of a plastic drinking straw. Cut it 131 mm long 9B.1.v 9B.1.w Building Notes – slip the straw over one end of the flybar and up against the flybar carrier extension. Turn the head as shown and push the flybar against a hard surface until the end is flush with the straw.

  • Page 100: - Install Flybar Paddles

    XCell Razor 600E Assembly Manual 9B.3 – Install Flybar Paddles 9B.3.a 9B.3.b 9B.3.c Tighten the paddle onto Thread a flybar paddle Wrap masking tape the flybar until it is flush onto each year of the around both ends of the...

  • Page 101: - Assemble/Install Flybar Bell Links

    XCell Razor 600E Assembly Manual 9B.4 – Assemble/Install Flybar Bell Links Rod Lengths Swashplate/Bell #0335 58 mm #0133 (2) #0337 #0133 (2) Completed Swashplate Control Control Rods Prints 8.5 mm #0337 Actual #0133 (2) Size Flybar Control 7.2 mm #0135 (2)

  • Page 102: - Install Rotor Head

    XCell Razor 600E Assembly Manual 9D.5 – Install Rotor Head 9D.5.a 9D.5.b 9D.5.c #0840-6 Insert Pin this Align with direction, tapered Main shaft hole end first 9D.5.d 9D.5.e 9D.5.f #0057 #0840-6 9D.5.g 9D.5.h 9D.5.i Page 102 of 110 Created: 2/18/2007...

  • Page 103: - Install Rotor Blades

    XCell Razor 600E Assembly Manual 9D.6 – Install Rotor Blades 11C.3.a 11C.3.b Building Notes – Tighten each blade #0082 equally. The blade should be tight enough to be hard to move in the blade holder. #0021 #0004 Created: 2/18/2007 Page 103 of 110...

  • Page 104: Step #10 - Canopy

    XCell Razor 600E Assembly Manual Step #10 – Canopy 10A) – Canopy Mount – Bag #10 #106-22 Rubber Grommets 2 each #115-94 Rubber Grommets Small 2 each #0053-5 M3 x 16 Set Screw 2 each #122-99 #0109 Canopy M3 x 6...

  • Page 105: - Canopy Preparation

    XCell Razor 600E Assembly Manual 10A.2 – Canopy Preparation 10A.2.a 10A.2.b 10A.2.c Remove lip on inside Mark air inlet canopy on canopy top edge with rotory grinder Drill this hole Drill this hole With #1 drill With #H drill .225”...

  • Page 106: - Decals

    XCell Razor 600E Assembly Manual 10A.3 – Decals 10A.3.a 10A.3.b Building Notes – This is the suggested layout for decals (right side shown). Use soapy water to position decals. Page 106 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 107: - Complete Canopy Standoffs

    XCell Razor 600E Assembly Manual 10A.4 – Complete Canopy Standoffs 10A.4.a 10A.4.b #0109 10A.5 – Install Canopy 10A.5.a 10A.5.b 10A.5.c #122-99 Created: 2/18/2007 Page 107 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 108 XCell Razor 600E Assembly Manual Page 108 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
  • Page 109 XCell Razor 600E Assembly Manual Created: 2/18/2007 Page 109 of 110 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

  • Page 110: Copyright Miniature Aircraft Usa

    XCell Razor 600E Assembly Manual Page 110 of 110 Created: 2/18/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...

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