Hitachi 36SDX88B Service Manual page 6

Fuses and conventional Resistor Removal/Replacement At Other Connections
1. Clip each fuse or resistor lead at top of circuit board hollow Use the following technique to repair defective copper pattern at
stake. connections other than IC Pins. This technique involves the instal-
lation of a jumper wire on the component side of the circuit board.
2. Securely crimp leads of replacement component around stake
l/8 inch from top.
3. Solder the connections.
CAUTION:
Maintain original spacing between the replaced
component and adjacent components and the
circuit board, to prevent excessive component
temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board
will weaken the adhesive that bonds the foil to the circuit board,
causing the foil to separate from, or "tift-off" the board. The follow-
ing guidelines and procedures should be followed whenever this
condition is encountered.
Insulated Jumper Wire
In Critical Copper Pattern Areas 1. Remove the defective copper pattern with a sharp knife.
High component/copper pattern density and/or special voltage/cur- Remove at least l/4 inch of copper, to ensure hazardous condi-
rent characteristics make the spacing and integrity of copper pattern
in some circuit board areas more critical than in others. The circuit
foil in these area is designated as Critical Copper Pattern. Because
2.
tion will not exist if the jumper wire opens.
Trace along the copper pattern from both wire sides of the pat-
tern break and locate the nearest component directly connected
to the affected copper pattern.
Critical Copper Pattern requires special soldering techniques to
ensure the maintenance of reliability and safety standards, contact
your Hitachi personnel.
3. Connect insulated 20-gauge jumper wire from the nearest com-
ponent on one side of the pattern break to the lead of the near- At IC Connections
To repair defective copper pattern at 1C connections, use the follow-
est component on the other side. Carefully crimp and solder the
ing procedure to install a jumper wire on the copper pattern side of
connections.
the circuit board. (Use this technique only on IC connections.)
CAUTION: Be sure the insulated jumper wire is dressed so
1.
Carefully remove the damaged copper pattern with a sharp
that it does not touch components or sharp
knife. (Remove only as much copper as absolutely necessary.)
edges.
2. Carefully scratch away the solder resist and acrylic coating (if
Frequency Synthesis (FS) Tuning Systems
used) from the end of the remaining copper pattern.
1. Always unplug the instrument AC power cord before discon-
netting or reconnecting FS tuning system cables and before
removing or inserting FS tuning system modules.
2. The FS tuner must never be disconnected from the FS tuning
control module while the power is applied to the instrument.
Install Jumper Wire and Solder
3. When troubleshooting intermittent problems that might be
caused by defective cable connection(s) to the FS tuning sys-
tem, remove the instrument AC power as soon as the defective
connector is found and finish confirming the bad connection with
a continuity test. This procedure will reduce the probability of
electrical overstress of the FS system semi-conductor compo-
3. Bend a small "U" in one end of a small-gauge jumper wire and
nents.
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the
cut-away
copper
pattern and let it overlap the previously scraped end of the good
copper pattern. Solder the overlapped area, and clip off any
excess jumper wire.