Contents Section F or your saf ety a) Before installing b) Before turning power ON c) Before using d) Before moving the equipment e) About laws and regulations F) Prohibited matt ers Section P reparation a) Package contents b) Consumables Ink Ribbon Card c) Parts to be replaced periodically...
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Section Cl eaning a) Input Roller b) Cleaning of the card transport r ollers in Flip Turn Block c) Cleaning of the print rollers d) Cleaning of the ribbon transport roller e) Cleaning of the Sup pl y roller f) Cleaning of the Print Head g) Cleaning of the card transport r oller Section Periodical replacement of parts...
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Section For your safety Several illustrations are used in this operation manual to ensure safe operation. The f ollowing conventions are used to identif y the result caused by the use or operat ions not following such illustrations. :This indicates t hat there is a danger of death or serious inj ury.
Before installing About environment for installation ○ Do not install in humid and dust y room. It may cause fire and/ or electric shock. ○ Do not install the equipments near the heat emitting apparatus such as st ove and heater or near the flammables such as curtain.
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○ Do not place where there is direct sunli ght. It may cause defor mation of plastic housing and decoloration of the prints. ● Enough space must be provided ar ound the equipments. This is necessary for easy operation as well as for ventilation. If the ventilation opening is closed by obstacle, heat can not be dissip ated and it may cause a fire.
Before turning the power ON About power source ○ Do not use any other outlet than f ollowi ng. Do not connect more than one equipment onto one outlet. Otherwise, it may cause a fire and/or electric shock. The specified rating of this equipment is followi ng.
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About connecting the grounding line ● Grounding line must be connected. If the equipment is not gr ounded and there is a n el ect r i c l ea k a ge, i t ma y caus e el ect r i shock or fire.
Before using About handling the equipment ○ Do not put anything containing water such as vase etc. on the equipment. If water is spilled, it may cause fire or electric shock. ○ Do not put any metal pieces such as paper clips on the equipment.
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● If smoke or unusual smell is detected, stop using. If it i s used as it is, it may cause fire or electric shock. Turn OFF the main switch i mmediately, plug off the power cord and contact the dealer from whom the equipment was purchased.
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About handling of the equipment ○ Do not put any heavy article on the equipment. It may damage the equipment or cause the injury by dropping. ○ Do not use flammable sprays at near the equipment. It may catch fire and cause fire accident.
Before moving the equipment About power source ● Turn OFF the main switch and plug off the power supply cord from the outlet before moving the equipment. Otherwise, it may damage the power cord and cause a fire. ● To pull off the plug of the power cord, hold the body of the plug and pull off.
Section 2: Preparation - a) Package contents Following items are packed in the carton together with the printer. If anything is missing, contact the dealer from whom you have purchased.
- b) Consumables Ink ribbons and cards must be prepared to use this printer. Ink Ribbons The following 2 kinds of ribbons are used for this printer. Name Marking Number of frames Reference (Per roll) Color Dye sublimation type full color w/ resin black + heat melting black+Overcoat Resin black...
caused. - c) Parts to be replaced periodically Spare Print Head, Input Rollers and Fan Filter are available for periodic replacement in order to ensure the opti mum print qualit y and long life of machine. Print Head The Print Head comes with the floppy disk which contains the data for best pri nt quality assured.
Input Roller Periodic replacement cycle for the Input Roller is every 40,000 frames if the recommended cards are used and cleaning is done every 2,000 frames. To exchange the Roller, refer the item "Replacin g Input Roller" at 7-a) For cleaning the Rollers, refer the item "Cleaning the rollers" at 6-a) Fan Filter Recommended Replacement period: every 6 months Do not wash with water.
- d) Name of the parts Front side of the printer ①Front Access Cover ②Top Cover ③Rear Cover ④Operation Panel ⑤Card Feeding Unit ⑥Power Switch ⑦Reject Card Exit ⑧Front Cover ⑨Card Stacker Rear side of the printer...
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A) w/ SCSI type interface equipment ①Circuit Protecter ②SCSI Connector ③Optional Unit Connector ④Power Cord Receptacle ⑤Terminate Switch Rear side of the printer...
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b) w/ USB type interface equipment ② ③ ① ④ ①Circuit Protector ②USB Connector ③Optional Unit Connector ④Power Cord Receptacle...
Section 3: Installation □ First, please confirm that you have read the Cautions about installation. - a) Environment for installation The equipment can be used in the ambient temperature of 10 ~ 35゜ C( 50~ 95°F) but to ensure the best performance, temperature range of 20~ 25゜ C( 68~ 77°F) is recommended.
- d) Connecting the Printer to Computer SCSI or USB interface and RS-232C interface(for IC R/W) Description Interface Cable ① To Control SCSI Not bundled a Printer USB 2.0 ② IC R/W control RS-232C Not bundled, prepare Only for IC R/W Dsub-9pin/female-female/cross type installed When needed...
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- d-1) For SCSI type interface When constructing a system with the plural number of devices, connect the SCSI compatible terminal devices ( SCSI devices) including this printer in the chain connection as shown in the following fig. Those SCSI devices designed to suit for such connection has two SCSI connectors. For example, one is used for interface cable for computer...
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Setting the Terminating Switch Depending on the system structure, this printer may be connected at the end or middle of the SCSI chain (daisy chain) . Turn ON or OFF the terminating switch accordingly as shown in the following figs. ◆...
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Connecting Cable Please follow the instruction of the system for the selection of the cable. The interface of this printer is SCSI specification. The printer side connector is [Pin t ype Half 50 pin male]. The other end shall meet the t ype of the connector of the computer or SCSI devices to be connected.
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- d-2) For USB type interface Connecting Cable Shape of the connector on a printer side :B Type Connect the B type side to the back of a Printer at the connector with displayed as shown on right □ Do not connect the cable of parallel interface to the connector with displayed as "OPTION".
- e) Power ON □ The electrical rating of power for this printer is alternate power (AC100V-240V .50 Hz or 60Hz). □ Earth must be securely connected for this printer. □ The maximum power consumption of this printer is 120W. Avoid power failure or voltage drop as much as possible.
Section 4 : Operation Panel Outline of the Operation Panel Appearance and compositio Function of each part The functions of LCD and the three keys (Menu, Clear, Exe) are different for Normal Mode ( after the power is turned ON and before entering the User Mode) and for the User Mode.
Operation of Normal Mode When the power is turned ON, the printer is in Normal Mode. The Power LED (Green) turns ON and the printer status is shown on the LCD panel. Normal Mode is the mode for printing, and the printer status is shown on the LCD panel.
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EXE key print This is the function to repeat printing the data stored in the printer memory by pressing the EXE key. However, to effect this function, it is necessar y to set the EXE Key Print to ON position in the user mode. This f unction is invalid regardless of the setting in the user mode if the system is designed so that the data is not stored in the printer memory to prevent double printing.
Operation of the User Mode User Mode is used to set the printer setting for the user environment or to check the printer status. Switching to User Mode 1.Press and hold the MENU key on the Operation Panel as illustrated. The message on the LCD display changes from "Input Command"...
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Checking the number of cards used: Card Count Indicates the number of the cards taken -in from the card feeder. It returns to 0 by pressing Clear key. → To be used for the control of card consumption . Total count of the printed frames: Total Count This is a maintenance counter for the accumulated nu mber of the frames printed.
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"Cover Open" or "Card Empty" occur. Ribbon type setting: Ribbon Type "YMCK01" for color printing and "K01" for black letters are used as the standard ribbons for this printer. Setting of the operation panel is required corresponding to the label of the ink ribbon type being used. * Some system does not display this item for the purpose of prevention of the erroneous operation.
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Setting the System Environment: Printer Status This item must be set according to the system being used. So, follow the system instructions for setting. To enter this menu, in order to prevent operational error, follow the instruction on the display and press Clear key and Exe key at the same time. Others are same as the basic operation.
e) Structure of Uer Mode Ready to Print ◆ The items shown with□□are to be set by the Removable Ribbon User. Default settings is shown by the white letters on the black background User Mode CLR:Back EXE:Go ◆ The display surrounded with appears only when the corresponding optional unit is connected User Mode...
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① ② Lo-Co A(Back Side) Hold Card Error Top Face Up Edge to Edge...
Section 5: How to Set Cards and Ribbon - a) Setting cards □ Do not use the card other than designated by the dealer. → Otherwise, it may not produce the normal print quality and cause trouble on the equipment. □...
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□ When loading the cards, stack the cards evenly as marked with ○ in the If it is stacked unevenly as shown with the × mark in the figure below. figure below, it may cause "Pick Up Error" or the stack may collapse.
- b) Setting the ink ribbon □ When taking out the ink ribbon cartridge before it becomes empty (while LCD panel displays other than "Ribbon Empty"), press RIBBON CHANGE key and confirm that the head is lifted. → Cartridge can not be removed with the head at the printing position. The ribbon may be wrinkled or broken if the cartrid ge is removed forcibly.
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Release the lock of Ribbon Cartridge and and open as illustrated. Peel off the remaining ribbon from the supply bobbin. Dispose of the take up bobbin with the full used ribbon. Place the now empty supply bobbin i n t h e t a ke up si d e of t he c ar t r i d ge t o use as t ake up bobbi n.
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Section 6: Cleaning To ensure the optimum print quality, precision components and electr onic parts are used for this printer. Stain on rollers and print head is crucial to the print quality. To maintain the best print condit ions, observe the following point Clean these parts periodically to keep the optimum performance.
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- a) Input Roller Before starting this operation, please read the general advice which appears in the beginning part of this section. Remove the Input Roller module as explainedin Page 45 and clean in the following procedure. Wet and squeeze a piece of soft cloth with alcohol for cleaning OA equipment and wipe in the direction as illustrated.
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- c) Cleaning of the Print Rollers This Operation shall be done by a service personnel. Before starting this operation, please read the general advice which appears in the beginning part of this section. □ Turn OFF the power without fail before the cleaning operation. →...
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- e) Cleaning of the Supply Roller Before starting this operation, please read the general advice which appears in the beginning part of this section. ◆ Wet and squeeze the soft cloth with alcohol for OA equipments and wipe the all surface of the roller in the direction as shown by arrow in the figure below.
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- f) Cleaning of the Print Head □ The Print Head will be remaining hot when just after Printing. Before starting this operation, make sure that the Print Head module has been cool. □ Turn OFF the power without fail before the cleaning operation. →...
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6-g) How to clean the card transportation rollers By this plane uses an exclusive cleaning card, and carrying out a cleaning mode, I can clean the card transportation roller automatically. But please clean the input roller separately. I prepare for an exclusive cleaning card, and please spend the power supply of the printer. →Please tear off protection sheet of the transparence of the card back side.
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Section 7: Periodical replacement of parts This printer offers a superb performance for long period with very high reliability. But to maintain the performance, some parts need to be replaced periodically. This means the low running cost. Replacement can be easily done if the operator has basic knowledge or experience of handling electronic machinery.
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- b) Replacing Print Head The print head comes with a floppy disk which contains the data for assuring best print quality. The data in floppy disk must be loaded to the printer when the print head replaced. □ Turn OFF the main switch and pull out the plug of power cord before the replacement operation in order to prevent the danger of electric shock and possible cause of equipment trouble.
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- c) Replacing Fan Filter □ Turn OFF the power without fail before the cleaning operation. It may cause a trouble and/or to have electrical shock. A figure on right shows a part of back side of the right cover located just below the card hopper.
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PR5350:Standard PR5360LE:Non-correspondence 9 Supply method 100 cards(at card thickness :0.76mm) ; supplied automatically and capacity 10 Interface PR5350:SCSI or PARALLEL or USB2.0 PR5360LE:USB2.0 11 Power supply AC 100~240V 50/60Hz 12 Power consumption 120W max. 421mm(H) × 270mm(W) × 331mm(D) 13 Equipment...
Section 9: Configuration of the equipment Card Supply Unit ① Picks up a card from the bottom of the stack and feeds to the printer with the Supply Roller. The slot is 1.5 times of the thickness of the card so that the double feeding will not occur. Cleaning Unit ②...
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Section 10: Trouble and Countermeasure 10 - Troubles displayed on the operation panel If a trouble occurs, the red lamp on the operation panel turns ON and the nature of the trouble is shown on the LCD panel. In addition to the indication of ribbon empty and card empty, almost all kinds of troubles such as setting of the ribbon type, position of card jam, etc., can be checked with the messages on the LCD panel Display of trouble on the LCD panel...
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"Please Check Ink Ribbon" will be appeared on LCD when Clear key pressed without taking out the ribbon cartridge.
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Trouble shooting Message on LCD Cause/ Countermeasure Ref. P 34 ◆ Card is empty. Card Empty →Supply cards. ○○ □Card is empty ◆ Front Cover is not closed correctly. Front Cover is →Close the cover positively. ○○-○○ Open ○○ □ Front Access cover is open ◆Top Cover is not closed correctly.
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Message on LCD Cause/ Countermeasure Ref. ◆This message is shown when the Clear key is pressed without P.36 Please Check Ink taking out the ribbon cartridge when the ink ribbon related errors →Pull out the cartridge and check the ribbon, then release the error ○○-○○...
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- b) Releasing card jam Most of the card jam errors are caused by dirt and stain of the card transport rollers. If the rollers are dirty, card jam error frequently occur. To prevent this, periodic roller cleaning as described in paragraph 6 is recommended. □...
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Card Jam which can not be released by Clear key Ref. Message on LCD Cause/Countermeasure ◆ Card is not taken into the printer and remaining in the Card Feeder Feeder Block. Area○ ○○-○○ →Remove all cards in the Feeder and set them again after separating the edges of the cards.
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- c) Troubles which are not displayed on the operation panel Problem Cause/Countermeasure Ref. ◆Color drop ◆If a dust is on the surface of the card when printing, Partial drop or discoloration the part of the dust remains unprinted →Do not use the card having a dust on the face. The dust may disappear after printing.
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Problem Cause/Countermeasure Ref. ◆ The color of the printed image suddenly ◆If the ribbon cartridge is taken out without pressing changes in the middle. Ribbon Change key and re-set again, the first frame is printed and output with this trouble. →When taking out the ribbon cartridge with remaining ribbon, do not forget to press Ribbon Change key before taking out.
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Other troubles Problem Cause/Countermeasure Ref. ◆Power does not turn ON. ◆Check the connection of the power cord. ◆If the circuit protector lever above the power cord P.15 receptacle on the backside of the printer is protruding. ◆Data can not be transmitted to →Please call your dealer.
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