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3 7 63 1515 0
SERVICE MANUAL
TE
L 13942296513
Compact Disc Player
Laser
Laser output
Frequency response
Signal-to-noise ratio
Dynamic range
Harmonic distortion
Channel separation
Output
Jack
type
LINE OUT
Phono
jacks
DIGITAL OUT
Optical
(OPTICAL)
output
connector
PHONES
Stereo
phone jack
www
.
MICROFILM
http://www.xiaoyu163.com
Semiconductor laser (λ = 780 nm)
Emission duration: continuous
Max 44.6 mW*
* This output is the value measured at a
distance of 200 mm from the objective
lens surface on the Optical Pick-up
block with 7 mm aperture.
2 Hz to 20 kHz ± 0.3 dB
More than 117 dB
More the 99 dB
Less than 0.0025%
More than 110dB
Maximum
Load
output
impedance
level
2V
Over 10 kilohms
(at 50 kilohms)
–18 dBm
Wave length:
660 nm
15 mW
32 ohms
x
ao
u163
y
i
http://www.xiaoyu163.com
CDP-CA80ES
2 9
8
Model Name Using Similar Mechanism
CD Mechanism Type
Base Unit Name
Optical Pick-up Name
Q Q
3
6 7
1 3
1 5
SPECIFICATIONS
General
Power requirements
Where purchased
USA
Europe
Other countries
Power consumption
Dimensions (approx.)
(w/h/d)
Mass (approx.)
Supplied accessories
Audio cord (2 phono plugs–2 phono plugs) (1)
Remote commander (remote) (1)
Sony SUM-3 (NS) batteries (2)
Design and specifications are subject to change without notice.
co
.
9 4
2 8
US Model
AEP Model
CDP-CA8ES
CDM27I
BU-5BD25
KSS-213B/S-N
0 5
8
2 9
9 4
2 8
Power requirements
120 V AC, 60 Hz
220 V – 230 V AC, 50/60 Hz
110 V – 120 V AC or 220 V – 240 V AC
adjustable, 50/60 Hz
15W
430 × 125 × 400 mm
(17 × 5 × 15
3
/
in.) incl. projecting parts
4
7 kg (15 lbs 7 oz)
m
COMPACT DISC PLAYER
9 9
E Model
9 9

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Table of Contents
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Summary of Contents for Sony CDP-CA80ES

  • Page 1 Audio cord (2 phono plugs–2 phono plugs) (1) Jack Maximum Load Remote commander (remote) (1) type output impedance level Sony SUM-3 (NS) batteries (2) LINE OUT Phono Over 10 kilohms Design and specifications are subject to change without notice. jacks (at 50 kilohms) DIGITAL OUT Optical –18 dBm...
  • Page 2: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS GENERAL MODEL IDENTIFICATION ······································································ 7 — BACK PANEL — DISASSEMBLY 2-1. Front Panel ······································································· 11 2-2. Disc Table Assy ································································ 11 2-3. Back Panel and Disc Table ··············································· 12 2-4. Optical Pick-up Block Assembly ····································· 12 yyyyyyyy 2-5.
  • Page 3 COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 4 http://www.xiaoyu163.com SERVICING NOTE 3 7 63 1515 0 HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF Insert a tapering driver into the aperture of the unit bottom, and turn in the direction of arrow (to OUT direction). * To close the disc tray, turn driver in the reverse direction (to IN direction).
  • Page 5 http://www.xiaoyu163.com 3 7 63 1515 0 SHIPMENT MODE Performed when returning the unit to the customer. Custom File Erases all custom files and initializes settings. Procedure: Remove the discs from all trays. While pressing the DISC 2 button and 3 button. press the 1/u button to turn ON the power.
  • Page 6 http://www.xiaoyu163.com 3 7 63 1515 0 Table 2: CD-TEXT TEST DISC Recorded Contents and Display (In this unit, some special characters cannot be displayed. This is no a fault.) TRACK Recorded contents Display 0 dB L & R are not displayed ! ”...
  • Page 7: General

    http://www.xiaoyu163.com SECTION 1 3 7 63 1515 0 GENERAL Identifying the Parts Front Panel 3 4 56 7 !º !¶ !§ !∞ !¢ !£ !™ !¡ POWER (1/u) switch ” (CD PLAY) button !º DISC (1–5) buttons p (CD STOP) button !¡...
  • Page 8 http://www.xiaoyu163.com This section is extracted 3 7 63 1515 0 from instruction manual. L 13942296513 u163 — 8 — http://www.xiaoyu163.com...
  • Page 9 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 — 9 — http://www.xiaoyu163.com...
  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 — 10 — http://www.xiaoyu163.com...
  • Page 11: Disassembly

    http://www.xiaoyu163.com SECTION 2 DISASSEMBLY 3 7 63 1515 0 Note : Follow the disassembly procedure in the numerical order given. 2-1. FRONT PANEL 1 Remove top cover. 2 Eject the disc table referring to SERVICING NOTE (Page 4). 9 Two screws +BVTP 2.6 ×...
  • Page 12: Back Panel And Disc Table

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3. BACK PANEL AND DISC TABLE 4 Screw (M 3 × 12) 5 Disc table (B) 3 Back panel 2 Five screws (BVTP 3 × 10) Disc table (A) 1 Connector L 13942296513 2-4. OPTICAL PICK-UP BLOCK ASSEMBLY 2 Screw (M 3 ×...
  • Page 13: Bracket (Gear) Assembly

    http://www.xiaoyu163.com 3 7 63 1515 0 2-5. BRACKET (GEAR) ASSEMBLY 1 Stopper washer (5) 2 Gear (REV) 3 Stopper washer (5) 7 Stopper washer (5) 4 Gear (MAIN) 8 Gear (U/D) 9 Five screws (BVTP 3 × 8) 5 Screw (BVTP 3 ×...
  • Page 14: Test Mode

    http://www.xiaoyu163.com SECTION 3 TEST MODE 3 7 63 1515 0 ADJ MODE Buttons and Corresponding Button Numbers Button Button Number or Display 1. Chuck the CD first, and then turn OFF the power. CONTINUE 2. Short-circuit the test point (TP2:ADJ) of the main board and ground with a lead wire.
  • Page 15 http://www.xiaoyu163.com 3 7 63 1515 0 All lit 9 10 11 12 13 14 15 16 17 18 19 20 Partial lighting 1 Light alternately L 13942296513 Partial lighting 2 Light alternately ˜ Light alternately u163 — 15 — http://www.xiaoyu163.com...
  • Page 16 http://www.xiaoyu163.com 3 7 63 1515 0 AGING MODE This unit is equipped with an aging mode to check operations of the mechanism deck. • When faults occur: Aging stops, and the state when aging stopped is displayed on the fluorescent display tube. •...
  • Page 17: Electrical Block Checking

    http://www.xiaoyu163.com SECTION 4 ELECTRICAL BLOCK CHECKING 3 7 63 1515 0 Note: Note: 1. CD Block is basically designed to operate without adjustment. A clear RF signal waveform means that the shape “◊” can be clearly Therefore, check each item in order given. distinguished at the center of the waveform.
  • Page 18 http://www.xiaoyu163.com 3 7 63 1515 0 Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22% Traverse waveform Center of the waveform A (DC voltage) + 0.7...
  • Page 19: Diagrams Sp

    http://www.xiaoyu163.com SECTION 5 DIAGRAMS 3 7 63 1515 0 5-1. CIRCUIT BOARDS LOCATION BD board TABLE MOTOR board SENSOR board DISPLAY board MAIN board KEY board HP board LOADING MOTOR board FUNCTION board L 13942296513 u163 — 19 — http://www.xiaoyu163.com...
  • Page 20 http://www.xiaoyu163.com 3 7 63 1515 0 • Waveforms THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. IC101&¡ (XTAL) IC501#™ (XTAL) (In addition to this, the necessary note is printed in each block.) 4.8Vp-p 3.9Vp-p For schematic diagrams. Note: •...
  • Page 21: Block Diagram

    CDP-CA80ES 5-2. BLOCK DIAGRAM 3 7 6 3 1 5 1 5 0 DIGITAL SERVO/ IC405 OPTICAL PICK-UP IC101 BLOCK (KSS-213 B/S-N) RF AC D OUT D IN DIGITAL • SIGNAL PATH DSP/ CURRENT PULSE PHOTO DETECTOR RF AMP D/A CONV.
  • Page 22: Schematic Diagram - Bd Section

    CDP-CA80ES • See page 20 for Waveforms. • See page 39 for IC Block Diagrams. • See page 42 for IC Pin Functions. (IC101) 5-3. SCHEMATIC DIAGRAM – BD SECTION – 3 7 6 3 1 5 1 5 0...
  • Page 23: Printed Wiring Board - Bd Section

    CDP-CA80ES • See page 19 for Circuit Boards Location. 5-4. PRINTED WIRING BOARD – BD SECTION – 3 7 6 3 1 5 1 5 0 (FE1) (FE2) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 24 http://www.xiaoyu163.com 3 7 63 1515 0 (FE1) (FE2) L 13942296513 MAIN BOARD CN401 (Page 27) KSS-213B/S-N • Semiconductor Location Ref. No. Location IC101 IC103 u163 — 26 — http://www.xiaoyu163.com...
  • Page 25: Printed Wiring Board - Main Section

    CDP-CA80ES • See page 19 for Circuit Boards Location. 5-5. PRINTED WIRING BOARD – MAIN SECTION – 3 7 6 3 1 5 1 5 0 SENSOR BOARD • Semiconductor CN802 (Page 34) Location MAIN BOARD BD BOARD Ref. No. Location...
  • Page 26: Schematic Diagram - Main Section (1/2)

    CDP-CA80ES • See page 40 for IC Block Diagrams. 5-6. SCHEMATIC DIAGRAM – MAIN SECTION (1/2) – 3 7 6 3 1 5 1 5 0 (Page 23) (Page 33) (Page 36) (Page 33) (Page 31) (Page 33) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 27: Schematic Diagram - Main Section (2/2)

    CDP-CA80ES • See page 39 for IC Block Diagrams. 5-7. SCHEMATIC DIAGRAM – MAIN SECTION (2/2) – 3 7 6 3 1 5 1 5 0 (Page 30) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 28: Schematic Diagram - Hp/Function Section

    http://www.xiaoyu163.com 5-8. SCHEMATIC DIAGRAM – HP/FUNCTION SECTION – 3 7 63 1515 0 L 13942296513 u163 — 33 — http://www.xiaoyu163.com...
  • Page 29: Printed Wiring Board - Hp/Function Section

    http://www.xiaoyu163.com 5-9. PRINTED WIRING BOARD – HP/FUNCTION SECTION – • See page 19 for Circuit Boards Location. 3 7 63 1515 0 S711 S712 S713 FUNCTION BOARD PROGRAM SHUFFLE CONTINUE S702 DISK SKIP DISPLAY MAIN BOARD BOARD S703 CN402 CN804 S701 (Page 28) (Page 37)
  • Page 30: Schematic Diagram - Display Section

    CDP-CA80ES • See page 44 for IC Pin Functions. 5-10. SCHEMATIC DIAGRAM – DISPLAY SECTION – 3 7 6 3 1 5 1 5 0 (Page 33) 1 3 9 4 2 2 9 6 5 1 3 –29.6...
  • Page 31: Printed Wiring Board - Display Section

    CDP-CA80ES • See page 19 for Circuit Boards Location. 5-11. PRINTED WIRING BOARD – DISPLAY SECTION – 3 7 6 3 1 5 1 5 0 KEY BOARD REPEAT TIME/NEXT (11) 1-668-688- MAIN BOARD CN403 (Page 28) DISPLAY BOARD...
  • Page 32: Ic Block Diagrams

    http://www.xiaoyu163.com 5-12. IC BLOCK DIAGRAMS 3 7 63 1515 0 IC301 CXD8505BQ (MAIN BOARD (2/2)) 32 31 30 29 28 27 26 25 24 23 22 21 20 SYSM "O" DETECT MUTE CIRCUIT VSS2 SHIFT R2(+) LATCH XINT MODE R2( - ) VDD2 XDCK 3RD ORDER...
  • Page 33 http://www.xiaoyu163.com IC302 CXA8055M (MAIN BOARD (2/2)) IC551 BA6780 (MAIN BOARD (1/2)) 3 7 63 1515 0 ANALOG CIREF RIREF VIN1 VIN2 VOLUME REFERENCE VREF CONTROL VOLTAGE AGND VCNT CIRCUIT CIRCUIT AGND FIN1 FIN2 IOR– IOR+ CONSTANT CONSTANT IOL– CONTROL CONTROL RIN1 RIN2 CIRCUIT...
  • Page 34 http://www.xiaoyu163.com 3 7 63 1515 0 IC802 LC75721E (DISPLAY BOARD) CG ROM SHIFT DC RAM REGISTER CG RAM ADDRESS ADDRESS AD RAM RESISTOR COUNTER BLINKCYCLE BLINK RESISTOR GENERATOR DISPLAY DISPLAY RESISTOR CONTROL DUTYCYCLE DUTY RESISTOR GENERATOR N.C. GLID GLID N.C. RESITOR CONTROL TEST...
  • Page 35: Ic Pin Functions

    http://www.xiaoyu163.com 3 7 63 1515 0 5-13. IC PIN FUNCTIONS • IC101 DIGITAL SIGNAL PROCESSOR (CXD2585Q) (BD BOARD) Pin No. Pin Name Function DVDD — Digital power supply XRST System reset “L” : reset MUTE Muting input “H” : mute DATA Serial data input, supplied from CPU XLAT...
  • Page 36 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function Tracking error signal input Center servo analog input RFDC RF signal input ADIO Test pin (Not used) AVSS0 — Analog ground IGEN Stabilized current input for operational amplifiers AVDD0 —...
  • Page 37 http://www.xiaoyu163.com 3 7 63 1515 0 • IC501 SYSTEM CONTROL (CXP84648-019Q) (MAIN BOARD) Pin No. Pin Name Function SRAM address 5 SRAM address 4 SRAM address 3 SRAM address 2 — Not used SRAM data 0 SRAM data 1 SRAM data 2 SRAM data 3 SRAM data 4 SRAM data 5...
  • Page 38 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function KEY3 Key input 3 CD123 Command mode switch KEY1 Key input 1 KEY0 Key input 0 ADJ input from keys and CDs T_SENS Table sensor Display latch Command clock LDON Laser diode ON DATA...
  • Page 39: Exploded Views

    4-972-224-72 PANEL, FRONT (US) * 12 1-668-689-11 HP BOARD 4-972-224-82 PANEL, FRONT (AEP,E,SP) 4-951-620-01 SCREW (2.6X8), +BVTP 4-922-921-71 BUTTON (POWER) 4-942-568-41 EMBLEM (NO.5), SONY 1-668-687-11 DISPLAY BOARD 1-769-456-11 WIRE (FLAT TYPE) (15 CORE) u163 4-996-841-01 HOLDER (FL) * 16 1-668-686-11 FUNCTION BOARD...
  • Page 40: Back Panel And Disc Table Section

    http://www.xiaoyu163.com 3 7 63 1515 0 5-2. BACK PANEL AND DISC TABLE SECTION supplied M801 US MODEL E MODEL AEP,SP MODEL not supplied not supplied L 13942296513 not supplied not supplied not supplied Ref. No. Part No. Description Remarks Ref. No. Part No.
  • Page 41: Chassis Section

    http://www.xiaoyu163.com 3 7 63 1515 0 5-3. CHASSIS SECTION BU-5BD25 supplied supplied T601 L 13942296513 M802 supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 4-957-283-11 WASHER (5), STOPPER 4-962-087-01 SPRING (S), TENSION 4-957-288-01 GEAR (MAIN) * 118 1-647-363-11 LOADING MOTOR BOARD 4-957-287-01 GEAR (REV)
  • Page 42: Tel 13942296513

    http://www.xiaoyu163.com 3 7 63 1515 0 5-4. BASE UNIT SECTION (BU-5BD25) L 13942296513 M101 M102 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks ! 151 8-848-379-31 DEVICE, OPTICAL KSS-213B/S-N 4-917-564-01 GEAR (P), FLATNESS 1-769-069-11 WIRE (FLAT TYPE) (16 CORE) * 157 A-4724-002-A BD BOARD, COMPLETE u163...
  • Page 43: Electrical Parts List

    http://www.xiaoyu163.com SECTION 7 ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: • Due to standardization, replacements in the • RESISTORS When indicating parts by reference number, parts list may be different from the parts All resistors are in ohms. please include the board name.
  • Page 44 http://www.xiaoyu163.com DISPLAY FUNCTION 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < SWITCH > 1-668-686-11 FUNCTION BOARD ************** S101 1-572-085-11 SWITCH, LEAF (LIMIT) < CONNECTOR > ************************************************************** 1-668-687-11 DISPLAY BOARD CN801 1-695-338-11 PIN, CONNECTOR (PC BOARD) 15P * CN802 1-695-820-11 CONNECTOR, BOARD TO BOARD 12P...
  • Page 45 http://www.xiaoyu163.com LOADING MOTOR MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < COIL > < CAPACITOR > L351 1-424-122-11 FILTER, NOISE C101 1-136-165-00 FILM 0.1uF L352 1-410-397-21 FERRITE BEAD INDUCTOR C102 1-124-917-11 ELECT 33uF...
  • Page 46 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C413 1-164-159-11 CERAMIC 0.1uF < IC > C415 1-126-934-11 ELECT 220uF C501 1-126-933-11 ELECT 100uF IC101 8-759-900-72 IC NE5532P C502 1-164-159-11 CERAMIC 0.1uF IC102 8-759-900-72 IC NE5532P...
  • Page 47 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R116 1-215-451-00 METAL 1/4W R383 1-249-393-11 CARBON 1/4W F R117 1-215-420-00 METAL 1/4W R384 1-249-409-11 CARBON 1/4W F R118 1-215-416-00 METAL 1/4W R471 1-249-429-11 CARBON...
  • Page 48 http://www.xiaoyu163.com SENSOR TABLE MOTOR 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 1-647-362-12 SENSOR BOARD ACCESSORIES & PACKING MATERIALS ************* ******************************** < CONNECTOR > 1-475-680-11 REMOTE COMMANDER (RM-DC80) 1-590-925-31 CORD, CONNECTION CN801 1-573-383-11 PIN, CONNECTOR (PC BOARD) 2P 3-810-765-11 MANUAL,COMMONNESS INSTRUCTION...
  • Page 49 CDP-CA80ES 3 7 63 1515 0 L 13942296513 u163 Sony Corporation 98E1675-1 Printed in Japan ©1998.5 Home A&V Products Company 9-922-876-11 Published by Quality Assurance Dept. — 56 — (Shibaura) http://www.xiaoyu163.com...

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