Chinook c45-1-x Installation Manual And Owner's Manual
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Chinook c45-1-x Installation Manual And Owner's Manual

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ATTENTION: Do not tamper with the unit or its controls. Call a qualified service technician.
INSTALLER / SERVICE TECHNICIAN: Use the information in this manual for the installation / servicing of the furnace and
keep the document near the unit for future reference.
These instructions must be read and understood completely before attempting installation.
HOMEOWNER: PLEASE Keep this manual nears the furnace for future reference.
Manufactured by:
Industries Dettson Inc.
Sherbrooke (Québec) Canada
www.dettson.com
c
us
2016-01-29
X40223 rev. K

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  • Page 1 ATTENTION: Do not tamper with the unit or its controls. Call a qualified service technician. INSTALLER / SERVICE TECHNICIAN: Use the information in this manual for the installation / servicing of the furnace and keep the document near the unit for future reference. These instructions must be read and understood completely before attempting installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENT 6- Gas piping ............17 1- Safety regulation ..........6 6.1- Gas pipe grommet ........18 1.1- Safety labeling and warning signs ....6 7- Electrical connections ........18 1.2- Important information ........6 7.1- 120 V wiring ..........18 1.3- Detection systems ........
  • Page 3 9.5.4- Twinning interface ........31 9.5.5- System lockout ..........31 9.5.6- Last fault mode ..........31 9.5.7- Fault code reset ........... 32 9.5.8- Diagnostic features ........32 Option switch settings – 2 stage ECM ..32 9.6- 9.6.1- Thermostat type and heat-fan-off delay ..32 9.6.2- Multi-stage thermostat set-up, factory default 32...
  • Page 4 INDEX OF FIGURES Figure 1 Freeze protection and return air temp....8 Figure 14 Return air base ..........15 Figure 2 Installation in a garage ........10 Figure 15 Typical gas pipe arrangement ......17 Figure 3 Prohibited installation ........10 Figure 16 Power cord installation in the furnace ....
  • Page 5 REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA-54, Chapter 10. Revise 10.8.3 by adding the following additional requirements: For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors...

  • Page 6: 1- Safety Regulation

    1- SAFETY REGULATION WARNING 1.1- SAFETY LABELING AND WARNING SIGNS CARBON MONOXIDE POISONING/COMPONENT DAMAGE HAZARD The words DANGER and WARNING are used to identify the levels of seriousness of certain hazards. It is important that you understand their Failure to follow this warning could result in personal injury or death and meaning.
  • Page 7 causing a flame rollout and/or drawing combustion products into the WARNING structure. The furnace is controlled by a thermostat. It may not be “hot-wired” to Sheet metal parts may have sharp edges or burrs. Use care and wear provide heat continuously to the structure without thermostatic control. appropriate protective clothing, safety glasses and gloves when Clean outside air is provided for combustion.

  • Page 8: 2- Introduction

    CAUTION WARNING FURNACE CORROSION HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow this caution may result in furnace damage. Air for For all venting configurations for this appliance and other gas combustion must not be contaminated by halogen compounds, which appliances placed into operation for the structure, provisions for include fluoride, chloride, bromide, and iodine.

  • Page 9: 1- Safety

    2.1.1- Safety procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the USA: National Fuel Gas Code (NFGC) NFPA 54-2009/ANSI Z223.1- person at the same electrostatic potential. 2009 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B Disconnect all power to the furnace.

  • Page 10: 1- Location Relative To Cooling Equipment

    Table 2 Loose parts list When installing the furnace, provisions must be made to insure the supply of adequate combustion and ventilation air in accordance with the air for Quantity Description combustion and ventilation section of the National Fuel Gas Code, NFPA 5/ANSI Z223.1-2002, or latest edition, or applicable provisions of the local Plastic cap 5/8"...

  • Page 11: 4- Installation

    Figure 5 Drain trap NOTE: 4- INSTALLATION 4.1- GENERAL The furnace is factory built for upflow position. In this position, the drain trap can be installed on right or left side depending on air return duct. To ensure proper drainage of the condensate, tilt the furnace by raising the back by 1’’.

  • Page 12: Right Side Condensate Drain Connection

    route the hoses to the drain trap. The condensate drain can be routed Place the drain trap gasket on drain trap. through the left (Figure 6 Left side condensate drain connection or right ( Install the drain trap on the side, the three outlet stubs of the drain trap toward the interior of the furnace.

  • Page 13: 2- Downflow Venting Drainaged

    Figure 7 : Down flow orientation 4.4- HORIZONTAL RIGHT ORIENTATION 4.4.1- Horizontal right condensate drain connection Remove all PVC tubes from the ID blower, condensate box and vent collector and block the stubs with furnished 5/8’’ & 1/2’’ black caps. Remove the knock-outs from the bottom middle side of the casing.

  • Page 14: 2- Horizontal Right Vent Drainage

    Figure 9 Horizontal right drain trap position Figure 10 Horizontal right condensate tubing 4.5- HORIZONTAL LEFT ORIENTATION 4.5.1- Horizontal left condensate drain connection Remove the knock-outs from the bottom middle side of the casing. Drill open the bottom stub of the ID blower if not already open. Be sure to remove all debris.

  • Page 15: Condensate Box Pressure Switch

    Figure 12 Horizontal left condensate drain connection Figure 13 Return air base 5.1.1- Bottom return air inlet In Upflow orientation, for the bottom inlet, it is possible to use a return air base. This base allows the connection of the duct on the side with a bottom inlet.

  • Page 16: 1- Duct Work Acoustical Treatment

    The duct system should be sized to handle the required system design Maintain a 1 in. (25 mm) clearance from combustible materials to CFM at the design external static pressure. The furnace airflow rates are supply air ductwork for a distance of 36 in. (914 mm) horizontally provided in CFM tables at the end of this manual.

  • Page 17: 6- Gas Piping

    Table 5 : Air flow capacity and blower date 1 stage direct drive INPUT HIGH 45,000 60,000 75,000 105,000 120,000 OUTPUT HIGH 42,750 57,000 71,475 100,065 115,440 EFFICIENCY 95.3 95.3 96.2 TEMP. RISE 40-70 °F HIGH Please see tables in Annex I COOLING DIRECT DRIVE MOTOR TYPE...

  • Page 18: Gas Pipe Grommet

    The gas supply pressure shall be within the maximum and minimum inlet 7.1- 120 V WIRING supply pressures marked on the rating plate with the furnace burners and Furnace must have a 120 V power supply properly connected and in Table 7 Gas pressure. grounded.

  • Page 19: Wiring

    blower speeds. See airflow tables in annexe for the relation between CFM and external static pressure applicable to your model. The cooling and Figure 15 Power cord installation in the furnace heating blower speed are shipped with the suggested fan speed describe in table 9 and table 10.

  • Page 20: Figure 17 Wiring Diagram - One Stage Psc

    Figure 16 Wiring diagram – One stage PSC...

  • Page 21: Figure 18 : Two Stage Psc - Furnace Control

    Figure 17 : Two Stage PSC - Furnace Control...

  • Page 22: Figure 19 : Two Stage Ecm - Furnace Control

    Figure 18 : Two Stage ECM - Furnace Control...

  • Page 23: 8- Venting

    Figure 19 Electric diagram X13 The safe operation, as defined by ULC S636, of the vent system is based 8- VENTING on following these installation instructions, the vent system manufacturer’s installation instructions, and proper use of primer and cement. 8.1- SPECIAL VENTING REQUIREMENTS FOR All fire stop and roof flashing used with this system must be UL listed INSTALLATIONS IN CANADA material.

  • Page 24: Materials

    found in the current edition of National Fuel Gas Code NFPA 54/ANSI Z- 223.1. In Canada, refer to CAN/CSA-B149.1. 8.5.1- TERMINATION REQUIREMENTS FOR THE An abandoned masonry chimney may be used as a raceway for properly PROVINCE OF ALBERTA AND SASKATCHEWAN insulated and supported combustion-air (when applicable) and vent pipes.

  • Page 25: Connecting To Furnace

    the measured length of the vent pipe and combustion air pipe, 11. Insulate all vent runs through unconditioned spaces where below then that diameter of pipe selected may be used. freezing temperatures are expected with 1" thick medium density, foil faced fiberglass or equivalent Rubatex/Armaflex When installing vent systems of short pipe lengths use the smallest insulation.

  • Page 26: Figure 21 Direct Venting

    Figure 21 Direct venting Figure 22 Multi venting...

  • Page 27: Table 11 : Maximum Equivalent Straight Vent Length (Two Stage And Modulating)

    Table 11 : Maximum equivalent straight vent length (two stage and modulating) Vent pipe diameter (in.) Altitude (ft) Unit size (Btu/hr)* 2" 3" and 4" 15,000 30,000 45,000 0 to 4500 ft 60,000 75,000 105,000 120,000 Table 12 Maximum equivalent straight vent length (single stage) Vent pipe diameter (in.) Altitude Unit size...

  • Page 28: Combustion Air And Vent Piping Insulation Guidelines

    Insert the combustion air pipe into the adapter. 8.8- COMBUSTION AIR AND VENT PIPING Pilot drill a screw hole through the adapter into the combustion INSULATION GUIDELINES air pipe and secure the pipe to the adapter with sheet metal screws. The vent pipe may pass through unconditioned areas.

  • Page 29: 3- Sidewall Termination

    It is important that vent terminations be made as shown in Figure 22 Multi WARNING ventingto avoid recirculation of flue gases. 8.9.3- Sidewall termination Failure to replace the burner door can cause products of combustion to be released into the conditioned area resulting in personal injury or Determine an appropriate location for termination kit using Figure 21 death.

  • Page 30: 1- Heat Mode

    9.4.1- Heat mode 9.4.3- Manual fan on mode In a typical system, a call for heat is initiated by closing the thermostat If the thermostat fan switch is moved to the ON position, the circulator fan contacts. This starts the 50A55 control’s heating sequence. The inducer (cool speed) and optional electronic air cleaner are energized.

  • Page 31: 1- Heat Mode

    Table 16: Option switches S1-3 & S1-4 positions period, the 50M51 circulator is turned off. The electronic air cleaner on the control is also de-energized at this time. On “S1,” HEAT delay to If flame is not detected during the trial-for-ignition period or if the flame is fan-off: set switch #: detected/sensed and then lost before completion of 10 seconds of...

  • Page 32: Table 19: Dip Switches

    period by solid GREEN for 1/5 to 5 seconds). The LED will flash up to five Table 20: Duty cycle stored fault codes, beginning with the most recent. If there are no fault Average codes in memory, the LED will flash two green flashes. The control will Low to calculated or is less...

  • Page 33: Table 22 : Dipswitch Setting For Airflow Selection

    9.6.8- Cool mode 9.7.6- Fault code retrieval To retrieve fault codes, push and release the “LAST ERROR” button for In a typical system, a call for cool is initiated by closing Y and G. This energizes the compressor and the electronic air cleaner (optional). The more than 1/5 seconds and less than 5 seconds.

  • Page 34: Prime Condensate Trap With Water

    Table 23 2 stage ECM diagnostic table Green Amber Error/Condition Comments/Troubleshooting Flash Flash Flash Flame sensed when no flame Verify the gas valve is operating and shutting down properly. Flame in burner assemble should be present should extinguish promptly at the end of the cycle. Check orifices and gas pressure. Pressure switch stuck closed/ Pressure switch stuck closed.

  • Page 35: Figure 23 Control Switch - Modulating Valve

    furnace control board. The furnace is capable of 10.1- START UP INSTRUCTIONS automatically providing proper airflow to maintain the STOP! Read the previous safety information. temperature rise within the range specified on furnace rating Set the thermostat to the lowest setting. plate.

  • Page 36: Figure 24 Typical Flame Appearance

    areas can affect longevity and safety. Chemicals contained in everyday Figure 24 Typical Flame Appearance household items such as laundry detergents, cleaning sprays, hair sprays, deodorizers, and other products which produce airborne residuals may have an adverse effect upon the metals used to construct your appliance.
  • Page 37 Figure 25 Part list 1 Stage PSC...
  • Page 38 Figure 26 Part list 1 Stage PSC continued...
  • Page 39 Table 24 Part list 1 Stage PSC Description C45-1-D C60-1-D C75-1-D C105-1-D C120-1-D 1 Heat exchanger assembly B40508-03 B40508-04 B40508-05 B40508-07 B40508-08 2 Back panel assembly B40511-01 B40511-02 B40511-03 B40511-03 B40511-03 3 Right panel assembly B40510-33 B40510-33 B40510-33 B40510-33 B40510-33 4 Part Bag B40569-01 B40569-02...
  • Page 40 54 Belly band kit B01889 B01889 B01889 B01889 B01889 55 Blower Z01I033 Z01I035 Z01I036 Z01I038 Z01I038 56 oval cap L99Z007 L99Z007 L99Z007 L99Z007 L99Z007 57 Capacitor support B01024 B01024 B01024 B01024 B01024 58 IFC 24v 1 stage R99G013 R99G013 R99G013 R99G013 R99G013 59 Electric box...
  • Page 41 Figure 27 Part list 2 Stage PSC...
  • Page 42 Figure 28 Part list 2 stage PCS continued...
  • Page 43 Table 25 Part list 2 Stage PSC Description C45-2-D C60-2-D C75-2-D C105-2-D C120-2-D Heat exchanger assembly B40508-03 B40508-04 B40508-05 B40508-07 B40508-08 Back panel assembly B40511-04 B40511-05 B40511-05 B40511-06 B40511-06 Right panel assembly B40510-34 B40510-34 B40510-34 B40510-34 B40510-34 Part bag B40569-01 B40569-02 B40569-02 B40569-02...
  • Page 44 53 Capacitor L01I002 L01I002 L01I005 L01I003 L01I003 54 PSC motor assembly B03684-02 B03684-03 B01891-07 B01891-08 B01891-08 55 PSC motor L06H004 L06H004 L06I004 L06K004 L06K004 56 Belly band kit B01889 B01889 B01889 B01889 B01889 57 Blower Z01I033 Z01I035 Z01I036 Z01I038 Z01I038 58 Oval cap L99Z007 L99Z007...
  • Page 45 Figure 29 Part list X13...
  • Page 46 Figure 30 Part list X13 continued...
  • Page 47 Table 26 Part list X13 Description C45-1-X C60-1-X C75-1-X C105-1-X C120-1-X 1 Heat exchanger assembly B40508-03 B40508-04 B40508-05 B40508-07 B40508-08 2 Back panel assembly B40511-01 B40511-02 B40511-03 B40511-03 B40511-03 3 Right panel assembly B40510-33 B40510-33 B40510-33 B40510-33 B40510-33 4 Part Bag...
  • Page 48 58 IFC 24v 1 stage R99G013 R99G013 R99G013 R99G013 R99G013 59 Electric box B40559 B40559 B40559 B40559 B40559 60 Transformer 120v-24v L01F009 L01F009 L01F009 L01F009 L01F009 61 Gas valve 24v 1 stage R01H012 R01H012 R01H012 R01H012 R01H012 62 ID blower and elbow assembly B40766-01 B40766-01 B40766-01...
  • Page 49 Figure 31 Part list 2 Stage ECM...
  • Page 50 Figure 32 Part list 2 Stage ECM continued...
  • Page 51 Table 27 Part list 2 Stage ECM Description C45-2-V C60-2-V C75-2-V C105-2-V C120-2-V Heat exchanger assembly B40508-03 B40508-04 B40508-05 B40508-07 B40508-08 Back panel assembly B40511-04 B40511-05 B40511-05 B40511-06 B40511-06 Right panel assembly B40510-34 B40510-34 B40510-34 B40510-34 B40510-34 Bag part B40569-01 B40569-02 B40569-02 B40569-02...
  • Page 52 Blower Z01I033 Z01I035 Z01I036 Z01I038 Z01I038 IFC 24v 2 Stages R99G016 R99G016 R99G016 R99G016 R99G016 Electric box B40559 B40559 B40559 B40559 B40559 Transformer 120v-24v L01F009 L01F009 L01F009 L01F009 L01F009 ID blower and elbow assembly B40766-02 B40766-02 B40766-02 B40766-02 ID blower elbow B40818 B40818 B40818...
  • Page 53 Table 28 CFM for 45,000 BTU PSC motor Static pressure Motor speed HIGH 1120 1095 1045 1020 MED-HI 1047 1045 Table 29 CFM in heating for 45,000 BTU 2 stage ECM motor 1st stage -Heating Static pressure Motor speed 2nd stage - Heating Static pressure Motor speed Table 30 CFM in cooling for 45,000 BTU 2 stage ECM motor...
  • Page 54 Table 31 CFM for 60,000 BTU PSC motor Static pressure Motor speed 1374 1372 1370 1305 1230 1155 1085 1005 HIGH 1198 1195 1134 1085 1025 MED-HI 1155 1150 1100 1050 1000 1026 1005 Table 32 CFM in heating for 60,000 BTU 2 stage ECM motor 1st stage -Heating Static pressure Motor speed...
  • Page 55 Table 34 CFM for 75,000 BTU PSC motor Static pressure Motor speed 1617 1615 1540 1440 1355 1280 1204 1182 1060 HIGH 1675 1670 1590 1480 1382 1300 1219 1192 1065 MED-HI 1500 1496 1388 1289 1188 1133 1087 1083 1015 1272 1197...
  • Page 56 Table 37 CFM for 105,000 BTU PSC motor Static pressure Motor speed 1748 1740 1615 1515 1430 1355 1285 1195 1110 1030 HIGH 1700 1655 1550 1435 1360 1285 1230 1150 1080 MED-HI 1415 1405 1325 1240 1180 1135 1070 1005 1165 1130...
  • Page 57 Table 40 CFM for 120,000 BTU PSC motor Static pressure Motor speed 1917 1915 1910 1830 1750 1675 1600 1520 1440 1350 HIGH 1893 1890 1885 1800 1735 1670 1600 1520 1430 1350 MED-HI 1746 1745 1675 1605 1540 1470 1390 1335 1275...

This manual is also suitable for:

C60-1-xC105-1-xC120-1-xC45-1-dC60-1-dC75-1-x ... Show all

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