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Aksa ALP 8 Installation & Operation Manual
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Aksa ALP 8 Installation & Operation Manual

Diesel
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INSTALLATION RECOMMENDATIONS
&
OPERATION MANUAL
OF DIESEL GENERATING SETS
Lister Petter & Perkins

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Summary of Contents for Aksa ALP 8

  • Page 1 INSTALLATION RECOMMENDATIONS & OPERATION MANUAL OF DIESEL GENERATING SETS Lister Petter & Perkins...
  • Page 2 Dear Aksa Generating Set Operator...
  • Page 3 CONTENTS INTRODUCTION SAFETY GENERAL DESCRIPTION INSTALLATION, HANDLING AND STORAGE...
  • Page 4 GENERATING SET MAINTENANCE GENERAL PRECATIONS AND CONTROLS WHICH MUST BE DONE BEFORE STARTING UP THE GENERATING SET GENERATING SET CONTROL SYSTEMS GENERAL PRECATIONS AND CONTROL WHICH MUST BE DONE AFTER STARTING UP THE GENSET STOPPING THE GENERATING SETS GENERATING SET CONTROL SYSTEMS THE PLACEMENT AND INSTULATION OF TRANSFER SWITCH ..

  • Page 5: Introduction

    1. INTRODUCTION Gülbahar Cad. 1. Sokak 34212 Günesli Istanbul / Türkiye Tel: +90 212 478 66 66 (pbx) Fax: +90 212 657 55 16 e-mail: aksa@aksa.com.tr www.aksa.com.tr STANDBY kVA. STANDBY A. DIMENSIONS FUEL TANK CAPACITY L. Cosj TS EN 9001 : 2000...

  • Page 6: Safety

    2. SAFETY 2.1 GENERAL WARNING 2.3 FIRE AND EXPLOSION WARNING 2.2 INSTALLATION, HANDLING AND TOWING WARNING...
  • Page 7 2.5 CHEMICAL WARNING 2.4 MECHANICAL WARNING 2.6 NOISE WARNING Attention: 2.7 ELECTRICAL WARNING...
  • Page 8 OPEN THE AIRWAY BREATHING CIRCULATION IF NO BREATHING BUT PULSE IS PRESENT 2.8 FIRST AID FOR ELECTRIC SHOCK WARNING...
  • Page 9 IF NO BREATHING AND NO PULSE RECOVERY POSITION WARNING...

  • Page 10: General Description

    3. GENERAL DESCRIPTION 3.1. GENERATING SET DESCRIPTION 3.4. COOLING SYSTEM AND IDENTIFICATION 3.5. ALTERNATOR 3.6. FUEL TANK AND BASEFRAME 3.7. VIBRATION ISOLATION 3.2. DIESEL ENGINE 3.8 SILENCER AND EXHAUST SYSTEM 3.3. ENGINE ELECTRICAL SYSTEM 3.9 CONTROL SYSTEM...
  • Page 11 Figure 3.1 Description Description Description...

  • Page 12: Installation, Handling And Storage

    4. INSTALLATION, HANDLING AND STORAGE 4.1 GENERAL 4.2 CANOPIES Figure 4.1 4.3 MOVING THE GENERATING SET 4.4 LOCATION WARNING...
  • Page 13 4.7. COOLING AND VENTILATION 4.5. FOUNDATION’S VIBRATION ISOLATION Figure 4.2 4.6. COMBUSTION AIR INLET Figure 4.3...
  • Page 14 Figure 4.4 4.8 EXHAUST WARNING:...
  • Page 15 Figure 4.5...
  • Page 16 Door Dimensions Dimensions Openings Openings Exhaust Dimensions Louvers Total Area Standby Model Diameter Length Width Height Length Width Height ALP 8 1.37 0.75 0.97 0.55 ALP 12 1.45 1.04 0.55 ALP 15 1.37 0.75 0.97 0.55 ALP 18 17.5 1.45 1.04...
  • Page 17 4.9 FUEL SYSTEM 4.9.2 Bulk Storage Tanks: WARNING: 4.9.3 Fuel Lines: 4.9.1 Day tank:...
  • Page 18 Figure 4.6 RECOMMENDATIONS FOR FUEL PIPING Recommended Generator Maximum Fuel Maximum Maximum Pipe Pipe Diameter Stand-By Power Pipe Length Vertical Height Fittings Quantity (inch) (kVA) Figure 4.3...
  • Page 19 WARNING Figure 4.8 Figure 4.9 Figure 4.7 Figure 4.10...
  • Page 20 Oil Specifications Generating Sets Stand by Engine Model Power Engines Model (kVA) Table 4.4 Oil Specifications Generating Sets Stand by Engine Model Power Engines Model (kVA) Table 4.5...
  • Page 21 4.10 LUBRICATION OIL 4.11 BATTERIES 4.11.1 Maintenance Batteries WARNING 4.10.1 Oil Performance Properties 4.10.2 Recommended Oil Properties for Perkins Diesel Engines 4.11.1.1 First filling of Acid Water to the battery Temperature ºF 5W40-15W40 CI-4 and 10W30 10W30 5W30 0W30 Temperature ºC Figure 4.11 4.10.3 Lubricating oil recommendations by Lister Petter...
  • Page 22 4.11.1.2 Battery Maintenance 4.12.1 Cabling: 4.11.1.3 Testing The Battery 4.11.1.4 Hydrometer Test 4.12.2 Protection: 4.11.2 Maintenance Free Batteries 4.12 ELECTRICAL CONNECTION WARNING:...
  • Page 23 4.12.3 Loading: 4.12.4 Power Factor: PVC - ISOLATED CABLES YVV (NYY) SUITABLE TO 0.6/1KV VDE NORMS AND TS 0,6/1 KV, YVV type Cable Current Capacity Wire Soil %25ºC @ Air %40ºC @ Air Section Multiple Multiple Multiple Single HO7RN-F Core Core Core Core...
  • Page 24 GENERATING SETS Current Full Load Cable Section Capacity of Current YVV 25 ºC Cable at Air U=400 Vac Stand by (Ampere) Cosj: 0,8 Power Model (kVA) Tablo 4.7.1 Note Current GENERATING SETS Capacity of Full Load Cable Section Cable at Air Current (NYY) Single core (40°C ambient...
  • Page 25 4.12.5 Grounding/Earthing Requirements: 4.14 ENGINE JACKET WATER HEATER 4.15. TOWING (Mobile Generating Sets) 4.12.6 Alternator Reconnection: 4.15.1 Preparing to Tow: 4.12.7 Parallel Running: 4.15.2 Towing: 4.12.8 Insulation Test: WARNING 4.13 ACOUSTIC SILENCING 4.15.3 Parking: WARNING 4.13.1 Exhaust Silencers: 4.16 STORAGE 4.13.2 Canopies: 4.13.3 Other Sound Attenuation: 4.16.1 Engine Storage:...

  • Page 26: Generating Set Maintenance

    4.16.2 Alternator Storage: 4.16.3 Battery Storage: 5. GENERATING SET 7. GENERATING SET MAINTENANCE CONTROL SYSTEMS 6. GENERAL PRECAUTIONS 7.1 Starting with ME 30 or ME 40 AND CONTROLS WHICH MUST Manual Control Panel BE DONE BEFORE STARTING UP THE GENERATING SET Figure 7.1...
  • Page 27 7.3 STARTING WITH P300 AUTOMATIC CONTROL PANEL 7.3.1 Manual Operation 7.3.3 Test Mode of Operation 7.3.2 Automatic Mode Of Operation A U T O...
  • Page 28 7.4 Starting with P2010 Autostart Control Panel A U T O 7.4.1 Manual Operation 7.4.2 Automatic Mode of Operation Figure 7. 4...
  • Page 29 7.5 Starting with P 2020 Automatic 7.5.2 Automatic Mode of Operation Control Panel (with AMF) 7.5.1 Manual Operation A U T O...
  • Page 30 7.5.3 Test Operation 8. GENERAL PRECAUTIONS AND CONTROLS WHICH MUST BE DONE AFTER STARTING UP THE GENERATING SET 9. STOPPING THE GENERATING SET 9.1 At Manual Models: Figure 7. 5...
  • Page 31 9.2 At Automatic Models: 10.2.1 DSE 701 MODULE FEATURES STOP “O” 10.2.2 DSE 701 MODULE EMERGENCY LED’s 10. GENERATING SET CONTROL SYSTEMS 10.1 CONTROL PANELS Figure 10.2 10.2 MANUAL CONTROL SYSTEM - ME 40 10.3 Control System P300 Panel Specifications: 10.3.1 DSE 720 Module features: Figure 10.
  • Page 32 Metering via LCD display Metering via LCD display Alarms Led indications Figure 10.5 Figure 10.3 Multiple Alarms 10.4 AUTOMATIC CONTROL SYSTEM P 2020 PANEL SPECIFICATIONS Figure 10.4 The Event Log 10.4.1 DSE 5220 MODULE FEATURES...
  • Page 33 10.5 AUTO START CONTROL SYSTEM Multiple Alarms P2010 PANEL SPECIFICATIONS The Event Log Figure 10.6 10.6 Panel Equipments 10.5.1 DSE 5210 MODULE FEATURES Metering via LCD display with the following instrumentation displays 10.6.1 Ac Voltmeter 10.6.2 Voltmeter Selector Switch 10.6.3 AC Ammeter Figure 10.7...
  • Page 34 10.6.4 Frequency Meter 10.6.5 Hours Run Meter 10.6.6 Water Temperature Gauge 10.6.7 Oil Pressure Gauge 10.6.8 Emergency Stop Pushbutton...
  • Page 35 10.9 ICONS AND LCD IDENTIFICATION ON DSE 5210 and DSE 5220 MODULE 10.9.1 PUSH BUTTONS Display Description Display Description Display Description A U T O 10.9.2 STATUS / MEASUREMENT UNITS Display Description Display Description Display Description L1 - N L1 - N L1 - N L1 - L2 L2 - L3...
  • Page 36 11. THE PLACEMENT AND INSTALLATION OF TRANSFER SWITCH MAINS GENERATING SET CUSTOMER DISTRIBUTION PANEL MAINS BREAKER EMERGENCY TRANSFER SWITCH OVER CURRENT PROTECTION OTHER CUSTOMER DISTRIBUTION PANEL Figure 11...

  • Page 37: Dse 530 Model Full Automatic Transfer Switch Control

    12. DSE 530 MODEL FULL AUTOMATIC TRANSFER 12.2 Manual Restore Mode Of Operation SWITCH CONTROL SYSTEM AUTO 12.3 Manual Operation Figure: 7.10 12.1 Automatic Mode Of Operation AUTO 12.4 INDICATIONS Mains Available LED: Generator Available LED: Generator On Load LED: Mains On Load LED: Auxiliary LED’s: Start Delay Active LED:...
  • Page 38 13. ALTERNATOR TROUBLESHOOTING Symptom Possible Cause Corrective Action...
  • Page 39 14. ENGINE TROUBLESHOOTING The starter motor turns the engine too slowly: Not enough power: The engine does not start or difficult to start: Misfire: The pressure of the lubriation oil is too low: Vibration: High fuel consumption: The pressure of the lubrication oil is too high: The engine temperature is too high: Black exhaust smoke: Crankcase pressure:...
  • Page 40 GENERAL PRECAUTIONS ABOUT WARRANTY DEAR AKSA GENERATING SET OPERATOR...
  • Page 50 Branch Offices & Warehouses ALGERIA CHINA DUBAI, UAE e-mail: e-mail: IRAN IRAQ KAZAKHSTAN e-mail: e-mail: e-mail: NIGERIA SINGAPORE UNITED KINGDOM e-mail: e-mail: e-mail: Factory Aksa Service & Spare Parts Aksa Rental TURKEY TURKEY TURKEY Tel : Fax : e-mail: e-mail: www.aksa.com.tr...

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