06/15 Rev. 6.01-01 All devices Using the Documentation Copyright ............2 Text appearance ........10 Documentation structure ........ 3 Title page ..........11 Datapool, documentation object ....3 Abbreviations ..........12 Documentation concept......3 Printer names..........12 Documentation format ........ 6 Parameters ..........12 Printing the documentation ......7 Index .............13 Navigation aids ..........
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Documentation structure Datapool, documentation object The overall documentation is a part of the datapool, which is provided for the printer user and the service personnel on CD or other electronic media. Datapool This datapool includes: –...
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06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Subject section Thematically-related subject contents are described in each topic section. A topic section is the smallest unit of information with its own – page numbering, – header bar, –...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Start page The start page is also only an organisational component and is displayed when the CD starts, or on the Internet on the link to the printer datapool. The following features characterize a start page: –...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Printing the documentation In order to make the documentation readable without a PC, the documents can be printed in A4 as well as in Letter format. For printing, the Acrobat Reader uses the print capabilities of the platform it is run on.
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Navigation aids Info search The following options are available for quickly searching for information in the paper documentation: – The title page of each manual with a list of contents of the topic section –...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Symbols and note signs Warning notes Warning notes warn of a possibly dangerous situation. Personal injury, material damage or data loss are possible, if care is not taken. Depending on the dimension of possible damages, the warning notes look different: •...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Symbols Warning of the risk of injury due to moving or rapidly rotating parts! Long hair, loose jewellery, long sleeves, etc.are not admissible when operating the machine. Wear sufficient personal protection gear. Tools required for the described service action.
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Title page Link Black text in the blue frame: link to topic sections which occur several times in different manuals (click). Link Purple text in the blue frame: link to a topic section which only occurs once and belongs specifically to the manual (click).
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Abbreviations Printer names If there is not enough space to call all printers by their full names, the abbreviated spellings listed in Tab. 2 are used. Spelling Meaning Example, note 64-04/05 64-04, 64-05...
06/15 Rev. 6.01-01 USER + SERVICE MANUAL /Using the Documentation All devices Index Abbreviations ..........12 Link page ............ 5 Alterations, technical ........2 Paper documentation ........7 Copy ............2 Patents ............2 Copyright ............. 2 Pinch Point ..........10 Datapool ............
06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL All printers / print dispensers Safety Notes Note about printer names ......2 Information and qualifications ....... 3 Follow the instructions ....... 3 Information must be made available ..3 Ensure necessary qualifications ....3 Machine operating safety ......
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The protective measures described in the following count for all printers (e. g. 64-xx), print-and-apply machines (e. g. ALX 92x) and print-and-apply modules (DPM) distributed by Novexx Solutions. In this document, all above mentioned printer types are referred to as „machine“.
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06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL Safety Notes All printers / print dispensers Information and qualifications Follow the instructions Safe and efficient operation of the printer can only be guaranteed if you observe all nec- essary information. Product liability and warranty can only be claimed, if the printer was operated according to the notes and instructions in the user manual.
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06/15 Rev. 6.01-01 OPERATOR / SERVICE MANUAL Safety Notes All printers / print dispensers Machine operating safety Conditions for safe use Only use the machine in enclosed areas with environmental conditions matching the values given in the technical specifications. ...
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06/15 Rev. 6.01-01 USER / SERVICE MANUAL AP 5.4 – AP 5.6 Technical Data Dimensions ........... 2 Thermotransfer Ribbon .......10 Measures ..........2 Ribbon Roll ..........10 Weight ............2 Connections, device data ......11 Protection class ........11 Performance Data ......... 3 Print Technology ........
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Dimensions Measures [1] Dimensions of the AP 5.6 and AP 5.4 (H=Height, W=Width, D=Depth). Printer Measures (H x W x D) AP 5.4 272 x 260 x 462 mm AP 5.6 272 x 335,5 x 462 mm [Tab.
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Performance Data Print Technology Thermodirect and thermotransfer printing Printhead Type • “Flat Head” type (ceramic thin film flat head) • 8.0 dot/mm (203 dpi) • 11.8 dot/mm (300 dpi) Printhead characteristics CAUTION! The maximum achievable print width of the AP 5.6 is limited by print speed and print...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Label sensor Setting range Punch length Punch width Sensor type (Size c) (Size b) (Size a) Transmission sensor 0–60 mm 0.8–14 mm min. 4 mm (Standard) 12 mm Reflex-sensor 4 mm...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Modifying Fonts • Up to factor 8 scaling in x/y direction • Rotation by 0, 90, 180 and 270 degrees Impression accuracy [3] The impression accuracy depends on the print position on the label: the longer the distance to the gap is, the lower is the impression accuracy.
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Label Stock Material Types Thermodirect material, thermotransfer material, synthetic ribbons: PE, PP, PVC, PA in rolls or fan-folded. Material Thickness • Self-adhesive labels: 60 - 160 g/m •...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Label Roll • Winding Direction: Labels facing inward or outward, internal rewinder: labels fac- ing outwards • Roll diameter: Roll / Conditions Roll Ø Label roll for normal printing operation max.
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Thermotransfer Ribbon Ribbon Roll • Winding Direction: Colour-side rolled inwards or outwards • Roll dimensions: Variable Dimensions External Ø max. 80 mm Core Ø 25 mm (1”) AP 5.4: 25 -114 mm Width AP 5.6: 54-172 mm...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Connections, device data Protection class „I“ Mains Voltage 100-240 V (AC) Mains Frequency 50-60 Hz Power Consumption • Max. 320 W • In standby mode depending on the equipment 30-40 W Current Consumption 3.0 -1.5 A...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Electronic Configuration Feature Details 32 bit (NetLogic) 64 MB SDRAM 4 MB Flash Memory card Realtime-clock Present 4 buttons; LCD graphics display with 128x32 pixels; typically Control Panel used to display two text lines with 16 characters each [Tab.
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Specifications only for AP 5.4/5.6 dispenser • Speed, while the rewinding-Ø is calculated: 75 mm/s (3“/s) • Speed, while the material is fed back: 75 mm/s (3“/s) •...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Environmental Conditions Operating Temperature 5 to 35°C Storage Temp. -4 to 60°C Relative Humidity 35-75% (non-condensing) Protection category IP 21 Noise < 70dB(A)
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Test Marks, certificates EU conformity: The devices fulfil the requirements of the following EU directives: • Machinery Directive • EMC Directive For details refer to EC Declaration of conformity TÜV -Mark TÜV test mark for USA and Canada:...
05/11 Rev. 6.01-01 USER / SERVICE MANUAL Technical Data AP 5.4 – AP 5.6 Limitations Print width limitations at AP 5.6 If the max. values given in the following tables are exceeded, malfunction of the power supply will be most probably the consequence, followed by a restart of the printer. 203 dpi printhead Print speed Limitations...
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07/15 Rev. 02 USER MANUAL AP 5.4 – AP 5.6 Product description Intended Use ..........2 Device types ..........3 Basic ............3 Peripheral ..........3 „Basic dispenser“ or „peripheral dispenser“ ....... 3 Options ............4 Internal Options ......... 4 External Options ........
The label web can optionally be pulled-in from outside the printer through the slots in the rear side or bottom plate. Any other use or use going beyond this shall be regarded as abnormal use. Novexx Solutions assumes no liability for damage due to abnormal use of the printer.
07/15 Rev. 02 USER MANUAL Device types AP 5.4 – AP 5.6 Device types AP 5.4 and AP 5.6 are available in 4 versions: Basic AP 5.4/5.6 equipped with serial, USB and Ethernet interface and SD-card slot. Possi- ble upgrade to „peripheral“ version. The following options can be integrated: •...
07/15 Rev. 02 USER MANUAL Options AP 5.4 – AP 5.6 Options Internal Options …should be factory-fitted or installed by a service engineer: • Reflex Sensor Kit: Light barrier fitting that apart from the transmission sensor, also contains a reflex sensor. •...
07/15 Rev. 02 USER MANUAL Functionality AP 5.4 – AP 5.6 Functionality AP 5.4/5.6 without dispenser [1] Material and foil path inside the AP 5.4/AP 5.6. A Printhead B Foil unwind mandrel C Foil rewind mandrel D Material unwinder E Print roller The label printers AP 5.4 and AP 5.6 only differ in the print width.
07/15 Rev. 02 USER MANUAL Functionality AP 5.4 – AP 5.6 AP 5.4/5.6 dispenser The AP 5.4/5.6 dispenser allows freshly printed labels to be dispensed (via the dis- pensing edge) or rewound in the printer enclosure (via the defelector). • When used as a dispenser, the label material is drawn around the dispensing edge and only the backing paper is rewound.
07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 Operating controls AP 5.4/5.6 “basic” and “peripheral” [2] Outside view of AP 5.4/5.6 “peripheral”. A Control panel LCD screen; 4 buttons; displays operating status of printer; allows parameter menu settings.
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07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 [3] Operating controls of AP 5.4/5.6. A Ribbon unwinding mandrel: Holds the new ribbon roll B Ribbon winding mandrel Holds the cardboard core that rewinds the spent ribbon. C Connection flange for additional devices You can fasten either a cutter or rewinder (AP 5.4 only) here.
07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 AP 5.4/5.6 dispenser AP 5.4/5.6 “basic” or “peripheral” dispenser [4] Additional operating controls on AP 5.4/5.6 dispenser. A Dispensing edge: This is where the labels are separated from the backing paper. B Plugs: Connector for dispensing edge sensor.
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07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 AP 5.4/5.6 “basic” or “peripheral” dispenser in rewinder mode [5] Additional operating controls of AP 5.4/5.6 dispenser in rewinding mode. A Baffle plate: Deflects the printed labels without dispensing any of them. B Deflecting shaft: This deflects the labels.
07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 Operation panel [6] Operation panel of AP 5.4/5.6. A Display The display contains two rows of 32 digits for displaying operating modes, param- eters, values, statuses and messages. Users can adjust the display language so that the text appears in their native language.
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07/15 Rev. 02 USER MANUAL Operating controls AP 5.4 – AP 5.6 E Prog button – Offline: Opens Parameters menu – Parameter menu: Moves back one step in Parameters menu or quits the menu. For more functions and more details, see •...
07/15 Rev. 02 USER MANUAL Ports and connections AP 5.4 – AP 5.6 Ports and connections WARNING! This unit operates at mains voltage! Contacting electrically live components can cause potentially lethal electrical shocks and burns. Only connect the printer to devices that fulfil the SELV (safety extra-low voltage) ...
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07/15 Rev. 02 USER MANUAL Ports and connections AP 5.4 – AP 5.6 C Memory card slot For SD cards where you can store fonts, logos, graphics, etc. D Serial port (option): RS232 or RS422/485 on optionally available I/O board E USB port (host) For USB sticks, keyboards, etc.
07/15 Rev. 02 USER MANUAL Warning signs on printer AP 5.4 – AP 5.6 Warning signs on printer WARNING! If warning signs are missing on the printer, possible hazards may not be noticed in time. Do not remove warning stickers. ...
07/15 Rev. 02 USER MANUAL Operating modes AP 5.4 – AP 5.6 Operating modes Offline mode OFFLINE 0 JOBS No print jobs are queued. In Offline mode, you can change the printer settings. This operating mode is normally active when the printer is first turned on. Print jobs are received at the selected port but not processed.
07/15 Rev. 02 USER MANUAL Operating modes AP 5.4 – AP 5.6 For instance, status message 5001 (see above) appears when the printer is config- ured for punched label material but continuous material (unpunched) is inserted. In this case, the printer continues to transport the material for a few more seconds until the error message appears.
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06/15 Rev. 6.01-01 USER MANUAL AP5.4 – AP5.6 Commissioning and Operation Installation ............. 2 Unpacking the printer ........ 2 Setting up the printer ......... 3 Scope of delivery ........4 Assembly ........... 5 Connecting the printer ....... 6 Main operating steps ........7 Configuring the data interface ....
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Installation Unpacking the printer CAUTION! To avoid damage to the printer, observe the following: Do not lift the printer using the plastic components on the front and rear. ...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Setting up the printer WARNING! Lethal hazard from mains power, if any liquid gets into the printer! Protect the printer from liquid penetration! CAUTION! The printer and printing materials will be damaged by moisture and wetness! ...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Scope of delivery • Printer AP 5.4/5.6 including 2 pairs of core adapters [3B] and one paper core [3A] for rewinding thermotransfer ribbon. • Mains power cable • Documentation CD Contains detailed operating manual for printer as well as Windows drivers and Servicing manual.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Assembly Housing parts [5] Assembly of the separately shipped housing parts. 1. Press the cover for the pheripheral connector [5A] into the housing opening, until it is flush with the housing. 2.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Connecting the printer WARNING! This unit operates at mains voltage! Contacting electrically live components can cause potentially lethal electrical shocks and burns. Make sure that the machine has been switched off before connecting the mains cable.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Main operating steps Switching on/off [8] Rear side of the AP 5.6. Switch on the printer by the mains switch (position „I“). Display, if the printer is ready: OFFLINE 0 JOBS With unchanged factory settings, the printer starts in offline mode.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 (De)activating the internal rewinder Only applies to AP 5.4/5.6 dispensers with baffle plate installed. Activate Ensure that material has been inserted before you activate the rewinding function, otherwise a fault message will appear! For information on inserting material, see topic section “Setup”, chapter Inserting La-...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 (De)activating the dispensing edge Only applies to AP 5.4/5.6 dispensers with dispensing edge installed! Activating SYSTEM PARAMETER > Periph. device to “Dispenser”. The printer restarts. Afterwards, an additional menu DISPENSER PARA can be accessed that contains all of the parameters required for dispensing mode:...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Operating in offline mode • Changing from offline to online mode: ONLINE x JOBS OFFLINE x JOBS Online • Switching into online mode when print job is stopped OFFLINE x JOBS ONLINE x JOBS...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Online operation • Switching to offline mode: ONLINE x JOBS OFFLINE x JOBS Online • Adjusting the print contrast: press Feed button to increase, press Cut button to de- crease the print contrast ONLINE x JOBS...
NiceLabel (test version included on Documentation CD, Layout program on page 12). Printer drivers can be found here: • Internet: www.novexx.com • Documentation CD (also contains this operating manual) Installing the printer driver: 1. Insert the documentation CD The language selection menu [9] opens.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Command file Enter a sequence of printer commands into a text file and send this file to the printer. To do this, you require a simple text editor and the copy command in MS-DOS. Easy- Plug is a special command language for formulating print jobs.
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06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 SD card and Printing starts immediately after switching on Easy-Plug file 1. Rename print job file on SD card (root directory) as autostrt.for. 2. Insert SD card into card slot on printer (see next section). 3.
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Using SD cards CAUTION! To prevent malfunctions, observe the following. Only use SD cards that have been approved by the manufacturer. Only insert or remove SD cards after the printer has been switched off. ...
06/15 Rev. 6.01-01 USER MANUAL Commissioning and Operation AP5.4 – AP5.6 Removing the card: 1. Insert the card into the slot until it stops [11B] and release it. The card springs back out of the card slot [11A]. 2. Remove the card fully from the slot. For more on using memory cards, refer to the Plug-in Card Manual, topic section “Ap- plication”, chapter CF/SD Cards...
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01/12 Rev. 5.07-01 USER MANUAL AP 5.4 – AP 5.6 Setup Choosing the Materials ......... 2 Inserting Ribbon ..........11 Label Material ..........2 Inserting a New Ribbon Roll ....12 Thermal Transfer Ribbon ......3 Replacing the Ribbon Roll .......12 Insertion Diagrams ........4 Exchanging the Ribbon Roll ....13 AP 5.4/AP 5.6 Standard ......
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Choosing the Materials Label Material Material specification The AP 5.4/AP 5.6 can process rolls as well as leporello fold (= fold-out or ac- cordion fold material). The label rolls must be wound with the printable side facing outwards. For more information on the material specifications, refer to topic section “Technical Data”, chapter Label Stock ...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Quality criteria Pay attention to the following 3 factors when selecting the quality of label ma- terial: • The abrasive behaviour of the surface structure of the material • The chemical properties of the material that affect how ink is printed •...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Insertion Diagrams These diagrams display how the material and ribbon moves through the print- er under the following conditions: • Label material must be wound with printed side facing outwards •...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Inserting Label Material WARNING! Danger of crushing fingers when closing the front hood. Always use the grip [5A] to open or close the front hood. Danger of rotating parts drawing items in. ...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 AP 5.4/AP 5.6 Standard Inserting a label roll 1. Open the front hood. 2. Open the pressure lever [6A] on the print- head. 3. Remove the guiding disk [6B] of the materi- al roller.
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01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 8. Push the sensor arm using the handle [9A] until the indicator [9B] is above the punches on the material. The optional reflex light sensor is locat- ed 6 mm to the right of the indicator! 9.
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 AP 5.4/AP 5.6 with Internal Rewinder 1. Insert the label material, see Inserting a label roll on page 7. 2. As shown, move the end of the label strip towards the rewinder [11A] and fasten it to the clasp [11B].
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 AP 5.4/AP 5.6 Dispenser 1. Inserting the label material, see Inserting a label roll on page 7. 2. Remove the release paper from the labels to approx. 30 cm away from the end of the label strip [15].
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Inserting Ribbon WARNING! Danger of crushing fingers when closing the front hood. Always use the grip to open or close the front hood. Danger of rotating parts drawing items in. ...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Inserting a New Ribbon Roll 1. Open the front hood. 2. Open the pressure lever [19A] on the print- head. 3. Push the ribbon roll [19B] onto the unwind- ing mandrel until it stops.
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Exchanging the Ribbon Roll To switch between different types of ribbons, there is no need to cut off the ribbon each time and then insert it and fasten it to the ribbon re- winder.
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 When the Roll is Empty End of Material After the end of the material roll passes by the punch sensor, the following sta- tus message appears: Status 5002 Material end ...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Settings Mechanic settings Ribbon brake (AP 5.6) [24] Adjusting knob at the ribbon mandrels A Setting for low braking torque B Setting for high braking torque The braking torque of the AP 5.6 ribbon mandrels can be set in two strengths. •...
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01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Printhead pressure Increasing the printhead (contact) pressure increases the blackness of the printout. Increasing the printhead pressure: Turn each knob [25A] until a higher number is placed opposite of the edge [25B] Decreasing the printhead pressure: ...
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 2. Make a test printout and check the evenness of the printed results. If the printing intensity is not even, turn the thumb wheel even further. 3. Repeat steps 1 to 3 until the print intensity is even across the entire label width.
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01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Print contrast CAUTION! The maximum achievable print width of the AP 5.6 is limited by print speed and print contrast. Pay attention to the limitations, see Print width limitations at AP 5.6 page 16.
01/12 Rev. 5.07-01 USER MANUAL Setup AP 5.4 – AP 5.6 Setting the degree of blackness In some cases, the blackness of the printout is not sufficient with the standard setting, e. g. when printing on cardboard material. If this happens, the black- ness can be increased by the following measures: •...
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06/15 Rev. 04 USER MANUAL AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Advanced Applications Printing with temperature compensation ..2 Access via Web/FTP server .......21 Requirements ..........2 Web server ..........21 Function description ........
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with temperature compensation Requirements • Suitable printers: All devices listed in the headline of this document •...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Drive performance print head TR=0 TR=20% TR=40% TR = “SYSTEM PARAMETERS / Temp. reduction” °C Print head temperature...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Printing with start signal Application notes Print-and-Apply systems are normally triggered by an external start signal, which typ- ically comes from a product sensor placed at the conveyor.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Connecting the signal source Footswitch Footswitches are available as accessory for both, 64-xx and AP 5.4/5.6 printers and are shipped ready configured (see topic section Accessories ).
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x USI, AI, E/A The 3 accessory boards USI, AI and I/O provide each a signal interface shaped as a D-Sub connector [2B] [3A].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Settings in the parameter menu Setting Interface Printer Parameter Value Accept start si- SYSTEM PARAMETER >...
5.02 ALX 73x 6.36 AP 5.4, AP 7.t 1.10 AP 5.4 Gen II, AP 5.6 3.34 [Tab. 6] Minimum firmware requirement for standalone operation. Characteristic feature: No USB interfaces, but Centronics as standard. Characteristic feature: USB interfaces, Centronics optional. CPU board...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Keyboard On request, a keyboard can be connected to the printer. This considerably simplifies entry of variable data, especially when dealing with text.
Choose a file Novexx.for „Novexx.for“ stands for any printjob file, which is stored in the \FORMATS folder. Assumption: More than one file is stored in the \FORMATS folder: In this case the first file in alphabetical order is displayed.
After changing to the standalone mode, the following is displayed: Choose a file Novexx.for „Novexx.for“ stands for any printjob file, which is stored in the \FORMATS folder. 1. Press the key for the first letter of the wanted file name , e. g. „D“. Display: Default.for D stands for the typed-in character.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x mation about the job is displayed in the "Print control" console. While the print job is processed, it is started newly in the „Standalone“...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Executing firmware files Files with the extension .S3B are firmware files. Selecting a firmware file means start- ing a firmware download.
#Q3/ [Tab. 15] File „NOVEXX.FOR“ 2. Create a directory on the memory card called \FORMATS. 3. Store the two text files as TEST1.FOR and NOVEXX.FOR on the memory card in the directory \FORMATS. The file ending must be *.FOR! ...
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Should the number only have one digit, press the Online button again. The printer will now print the stipulated number of labels. NOVEXX.FOR In case of the NOVEXX.FOR file, this works somewhat differently. Once the file is called up, the following is displayed: ONLINE...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data input by interface Available with firmware x.33 or a later version. Apart from putting in data by operation panel or by external keyboard, the data can be sent via interface.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data Transmission with Ethernet System Requirements CAUTION! - Unqualified manipulations of a data network can disturb or stop its pro- per functioning.
It consists of 6 bytes and is usually separated by colons or hyphens (hexadecimal, e.g. 00:0a:44:02:00:49 or 00-0a-44-02-00-49). The first 3 bytes are constant 00:0A:44 (Novexx code), the last 3 bytes vary for each device. The product manufacturer is responsible for the allocation of the MAC addresses.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setting the IP Parameters The IP-parameter settings can either be set fix, or they can be requested from a DHCP server with every start of the printer.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Transmission with LPD Server Printing data can be transmitted to the printer using the LPR/LPD (Line Printer Dae- mon) protocol (“BSD Spooler”).
64-xx, DPM, PEM, ALX 92x Gen. 3 5.02 AP 5.4, AP 7.t AP 5.4 Gen II, AP 5.6 3.34 • The printer is connected to a network • A valid IP address is assigned to the printer (by the network administrator or by a DHCP server) INTERFACE PARA >NETWORK PARAM.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [9] Login dialogue of the web server A Link to the web server home B Opens input fields for user name and password [9] C Calls the parameter menu Enables settings in the labeller parameter menu to be changed.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Changing a setting in Click on the names of submenus and parameters to open them so that you can the labeller menu change the settings they contain.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x The virtual operator panel [12] The virtual operator panel After the “Display view” link is clicked, an image of the operator panel (= virtual oper- ator panel) appears on the screen [12].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x D Status line [13E] In order to avoid putting an operating person at the machine at risk by sudden starting up of the machine, the virtual operator panel is locked as soon as a button at the machine operator panel is pressed.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x 4. Enter user name and password. A user name can be chosen at will; preset password = “avery” INTERFACE PARA >NETWORK PARAM.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x If the login was successful, separate folders appear in the FTP client, one for the in- ternal RAM disk and one for each connected memory medium [13]: •...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Data transmission with WLAN According to standard IEEE 802.11b Requirements Suitable printers Printer Firmware AP 5.4, AP 7.t 3.00...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x PC setup 1. In Windows XP call: Start > Settings > System > Network. 2.
ALX 73x 6.36 AP 5.4, AP 7.t 3.00 AP 5.4 Gen II, AP 5.6 7.34 [Tab. 22] Minimum firmware requirement if it is to store or transfer parameter settings. Application cases Sometimes, it will be necessary to reinstall all parameter settings of a printer at a time or to transfer the settings to another printer.
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Storing settings on memory card SPECIAL FUNCTION > Store parameters 1. Call parameter ...
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Loading settings from memory card All files with parameter settings, which are stored in the \FORMATS directory, can be read out using the standalone mode.
A0842 Power cable denmark A3598 [Tab. 25] Accessories for the SV 100 available at Novexx Solutions Functional Description An OLV is a bar code scanner, which is able to rate the scanned bar code in quality (according to ANSI grades). The OLV is placed in front of the printer, so that it can read the bar codes directly after printing [21].
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Setup 1. Place the printer on the OLV mounting plate as illustrated. Operating the OLV at a DPM / PEM / ALX 92x requires a support stand match- ing the respective installation situation 2.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x [22] 64-05 with OLV mounted (side view).
06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x Appendix Example: Setup file for AP 5.4 #!A1 #G Machine Setup for AP 5.4 300 Dpi Version: V3.10 #G Serial number...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G COM2 Port Parameter #G------------------------------------------------------------------- #PC1302/5 Baud rate : 9600 Baud #PC1303/8 No.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Options Parameter #G------------------------------------------------------------------- #PC5300/0 Remote Display : Disabled #G------------------------------------------------------------------- #G Printer System Menu #G------------------------------------------------------------------- #PC2001/24.5 Head disp dist.
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G------------------------------------------------------------------- #G Peripheral Parameter Menu #G------------------------------------------------------------------- #PC2512/1 Rewinder Motor : Generation 2 #PC2501/0 Current mode : Table values #PC2502/100...
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06/15 Rev. 04 USER MANUAL Advanced Applications AP 4.4 – AP 5.4 – AP 5.6 – AP 7.t – 64-xx – DPM – PEM – ALX 92x #G MLI Parameter Menu #G------------------------------------------------------------------- #PC4002/15 Darkness : 15 #PC4003/126 Control Prefix : 7EH #PC4004/94 Format Prefix : 5EH...
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: Multitech Sys #G readonly ID=30045 #G Work place : FCT Test Station #G readonly ID=30046 #G Company name : Novexx Solutions #G------------------------------------------------------------------- #G CF card slot status #G------------------------------------------------------------------- #G readonly ID=30047 #G Card in slot : Yes #G readonly...
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03/13 Rev. 5.08-01 USER MANUAL AP 5.4 – AP 5.6 Maintenance and Cleaning General Notice ..........2 Maintenance by Qualified Personnel ..2 Safety ............2 Troubleshooting ........2 Ordering Spare Parts ........ 3 Note on Cleaning ........3 Cleaning Agents ........3 Printhead ............
03/13 Rev. 5.08-01 USER MANUAL Maintenance & Cleaning AP 4.4 – AP 5.4 General Notice General Notice Maintenance by Qualified Personnel Regular technical maintenance is required to ensure that the device is always in op- erating order. Qualifications Maintenance work should only be carried out by qualified personnel. The safety, reli- ability and longevity of the device depend on correct maintenance.
03/13 Rev. 5.08-01 USER MANUAL Maintenance & Cleaning AP 4.4 – AP 5.4 General Notice Ordering Spare Parts CAUTION! - Using parts that do not meet the manufacturer’s high standards may damage the machine. Only use original spare parts supplied by the manufacturer. ...
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03/13 Rev. 5.08-01 USER MANUAL Maintenance & Cleaning AP 4.4 – AP 5.4 General Notice [1] Printhead cleaning pen (A) and roller cleaner (B).
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Printhead Printhead Important Handling Notes CAUTION! Printhead can be damaged. Protect the printhead [1] from electrostatic discharges when perfor- ming maintenance work or cleaning. Do not touch the thermal edge [1C]. ...
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Printhead Cleaning the Printhead WARNING! Risk of burning injuries from a hot printhead. Ensure that the printhead has cooled down before cleaning it. Impurities such as lint and color particles from the thermotransfer foil may collect on the print- head during printing.
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03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Printhead Cleaning with cleaning paper 1. Cut a strip of cleaning paper matching the printhead width. 2. Insert the cleaning paper [3A] into the print- er with the rough side facing upwards. 3.
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Printhead Changing the Printhead WARNING! Risk of burning injuries from a hot printhead. Ensure that the printhead has cooled down before cleaning it. [4] Printhead (A) and bracket (B) were adjusted exactly by means of special positioning tools.
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Print Roller Print Roller Cleaning the Print Roller WARNING! Risk of burning injuries from a hot printhead. Ensure that the printhead has cooled down before cleaning it. Contamination on the print roller can degrade the quality of the print and the transport of the material.
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Print Roller Changing the Print Roller WARNING! Risk of burning injuries from a hot printhead. Ensure that the printhead has cooled down before cleaning it. Tool 2,5 mm hex screwdriver (comes with the printer).
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Punch Sensor Punch Sensor During printing the punch sensor can become contaminated with lint. Large amounts of dirt can lead to problems with perforation recogni- tion. To free the punch sensor from dust and abrad- ed particles: 1.
03/13 Rev. 5.08-01 USER MANUAL Maintenance and Cleaning AP 5.4 – AP 5.6 Material guiding: setting the movability Material guiding: setting the movability Tools Torx screwdriver of size 10 (supplied with printer) [17B] If the material guiding [16A] shifts during the printing, the sliding friction has to be increased: 1.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL AP 5.4 Gen II – AP 5.6 Info Printouts & Parameters General Information ........5 Cut width ..........38 Important setting instructions ....5 Rewind direction ........38 Area of application ........5 Rotated Barcodes ........38 Operating the parameter menu .....
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL AP 5.4 Gen II – AP 5.6 > NETWORK PARAM. Head resistance........60 IP addressassign........47 Temp. reduction........61 IP address ..........47 Thin line emphas ........62 Net mask ..........47 Voltage offset........... 62 Gateway address ........
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL AP 5.4 Gen II – AP 5.6 Current mode .......... 79 Delete job..........89 Min. rew. current ........79 Delete spooler.......... 89 Max rew. current ........79 Factory settings ........90 Start rew. curr.......... 79 Custom defaults........
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL AP 5.4 Gen II – AP 5.6 > OPERATION DATA PCB revision .......... 106 Serv. operations ........103 FPGA version ........106 Headnumber ......... 103 MAC address ......... 106 Roll number........... 103 Serial number ........106 Cutter number ........
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 General Information Important setting instructions Starting in offline mode, you get to the parameter menu by pressing the prog button. There you can set/alter the different parameters of the printer and ac- tivate/deactivate options.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Firmware This description applies to all printers which are equipped with the following firmware version: 7.52 The paragraph „Overview Parameter Menues“ in this topic section contains ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Operating the parameter menu The illustrations on the following pages clarifie the operating principle of the parameter menu. The return path shown on the left of the screen, called up using the Prog.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Parameter Menu ONLINE 0 JOBS Print contrast 65 % OFFLINE 0 JOBS PRINT PARAMETERS INTERF. PARAM. PRINT INFO PRINT INFO PRINT PARAMETERS Printer status...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Overview Parameter Menus Understanding the Parameter Overviews The charts in the following show all of the parameters implemented in the printer firmware. Some parameters are only visible in the parameter menu under specific preconditions.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 AP 5.4 all parameters (INTERFACE PARA cont.) (INTERFACE PARA cont.) PRINT INFO PRINT PARAMETERS INTERFACE PARA SYSTEM PARAMETER Printer status Print speed > EASYPLUGINTERPR...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 (SYSTEM PARAM. cont.) I/O BOARD PARA MLI PARAMETERS DISPENSER PARA REWINDER PARA SPECIAL FUNCTION Language Start delay Version Dispense Mode Rewind direction Printer type...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 (Service Data cont.) SERVICE FUNCTION SERVICE DATA Service > MODULE FW VERS. > CPU BOARD DATA Head exchange System version CPU identifier Roller exchange...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 AP 5.4/5.6 operator parameters (Service Data cont.) PRINT PARAMETERS SYSTEM PARAMETER SPECIAL FUNCTION SERVICE FUNCTION SERVICE DATA Print speed Light sens. type Delete job Print test >...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Alphabetical Parameter List #VW/I Interface ... . Data synch....
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USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Light sens. type... . Printer status ... . .
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USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 UPC plain-copy... . USB select ....
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 PRINT INFO A material width of 100 mm is necessary to print the reports. The status print- out is approx. 200 mm long.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 • Printer Parameter Menu Shows the setting of the parameters in the menu. PRINT PARAMETERS • Printer Interface Menu Shows the setting of the parameters in the menu.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 • Logos on RAM disc • Graphics on RAM disc • Fonts on RAM disc See „Plugin card manual“, topic section „Application“, chapter CF/SD cards ...
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Internal Line Styles Use the line style number (fist column) with one of the Easy Plug commands #YL or #YR to print lines in the matching style.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Easy-Plug command Bar code #IDM Data Matrix Code #MXC Maxi Code #PDF PDF 417 #CBF Codabar F #CFN Code 49 #SQR QR Matrix Code Internal, two-dimensional bar codes.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Flashdata status AP 5.4 AP 5.6 Prints a list of all fonts stored in the flash memory. This can be e. g. custom- ized fonts or diagnose data.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Service Status AP 5.4 AP 5.6 Print the Service status report to read about operation time, no. of services, no. of exchanged parts and other matters of service interest (one page).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Dottest endless AP 5.4 AP 5.6 Dottest for application with endless label stock. This function prints a pattern which enables trained personnel to check the adjustment as well as the function of the printhead.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Reference label AP 5.4 AP 5.6 Prints a label with some examples of barcodes, fonts, logos... just try out! INFO AUSDRUCKEN > Reference label...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 RFID Status Only with activated RFID option. AP 5.4 AP 5.6 Prints a status printout with RFID specific data: RFID Status System version : V4.00...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 PRINT PARAMETERS Print speed AP 5.4 AP 5.6 The print speed (material feed) can be adjusted according to the ribbon and material combination being used in order to optimise the contrast depth and the density of the print image.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Material length AP 5.4 AP 5.6 The material length (label length) is the distance between the gaps, meas- ured from the front edge (beginning) of a label to the front edge of the next label.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Print direction AP 5.4 AP 5.6 Printer Printout Orientation of the printout „Foot first“ (A) or „Head first“ (B). Foot first (Default) Orientation of the printout according to [9A].
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 [10] Positive and negative offset in relation to the feed direction (arrow). Bar code multip. AP 5.4 AP 5.6 Bar code height scaling factor Increases the bar code height defined in the label layout (Easy-Plug) by multi- plication by a factor of 1 to 10.
USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 The plain copy line of the barcodes EAN8, EAN13, UPC-A and UPC-E is prin- ted with the same fonts, which older printer types like TTK or TTX x50 have used.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Raised First and last digit of the UPCA or first digit with the UPCE are raised (default setting). In line All digits in the decoded line are in line under the code.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Printer Distance print line - dispensing edge 64-xx 39.8 mm (long dispensing edge) 24.2 mm (short dispensing edge) AP 5.4 25.0 mm Distances between print line and dispensing edge for some printers.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 • Batch Mode The printer can print the whole label surface. • Dispensing of the label takes place during printing. Printing of the next label is interrupted until the label is completely dispensed.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Cut mode AP 5.4 AP 5.6 Only with mounted and activated cutter ( SYSTEM PARAMETER > Periph. device „Cutter“). This is where the procedure for the label output and cut is defined.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Batch mode The whole surface of the label is printable. Cutting takes place during print- ing. This can result in brief interruptions within the print zone of the following label.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Cut speed AP 5.4 AP 5.6 Only with mounted and activated cutter ( SYSTEM PARAMETER > Periph. device „Cutter“). The cut speed is to be adjusted to the material thickness and strength.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Cut width AP 5.4 AP 5.6 Periph. device Only with mounted and activated cutter ( SYSTEM PARAMETER > = „Cutter“). Setting range: 0 to MAX_CUT_WIDTH;...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 X - Printadjust AP 5.4 AP 5.6 The zero point of the mask is moved in relation to the edge of the label on the X- axis, i.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 The range of the value automatically measured by the gap detection can be defined specifically for the label material. This allows materials with high-con- trast proof points within the label to be processed, which would otherwise be measured as 'false' gaps by the system.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 INTERFACE PARA Interface parameter > EASYPLUGINTERPR Interface AP 5.4 AP 5.6 This parameter sets the interface, by which the printer will receive data.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Printer ID No. AP 5.4 AP 5.6 Printer identification number Determines the identification number of the printer. In such a way, the printer can be addressed by the Easy Plug command #!An (n=printer ID).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 > COM1 PORT Baud rate AP 5.4 AP 5.6 Data transfer speed Speed of data transfer using the serial interface. xxxxxx Baud Setting range: 300 to 115200 Baud; Unit interval: 300/600/1200/2400/4800/ 9600/19200/38400/115200 (default) No.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Data synch. AP 5.4 AP 5.6 Data synchronisation at the serial interface. RTS/CTS Data synchronisation through hardware XON/XOFF Data synchronisation through software None...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Even Even parity. A parity bit is added so that there is an even number of 1 Bits. None No check bit. Sending and receiving without check bit.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 > COM4 PORT Internal interface, to which the optional RFID read/write unit can be connected. Baud rate AP 5.4 AP 5.6 See parameter Baud rate ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 > USB USB select AP 5.4 AP 5.6 External Device (Default setting) Setting for the connection of an USB device (e. g. USB- Stick).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Gateway address AP 5.4 AP 5.6 xxx.xxx.xxx.xxx Setting range per xxx value: 0 to 255 000.000.000.000 = no gateway is used Port address AP 5.4...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 FTP server AP 5.4 AP 5.6 The File Transfer Protocol (FTP) server (RFC959) allows access to the inter- nal RAM disk of the printer and, if available, to the memory card. The FTP server is capable of multisession mode, without evaluating the user name when logging in.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 3. Insert into the address field: http://[IP address without leading zeros] Example: IP address = 144.093.029.031 Input: http://144.93.29.31 4. Click „Login“. 5. Type in user name (admin) and password (admin).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 WEB admin passw. (WEB administrator password) AP 5.4 AP 5.6 Only in production mode. Modifying the password for web server access as admin.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 WEB operator p. (WEB operator password) AP 5.4 AP 5.6 Only in production mode. Modifying the password for web server access as supervisor.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Time server IP AP 5.4 AP 5.6 IP address of the time server. Only appears if INTERFACE PARA > NETWORK PARAM. > Time client = „On“.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 > OPTIONS RFID Option AP 5.4 AP 5.6 RFID-Option is not activated (RFID = Radio Frequency Identification). Serial Com1 This setting option is not relevant for application of the RFID option.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Only available for selection, if the optional I/O board is installed and if the interface is not occupied by another function. > DRIVEASSIGNMENT...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 SYSTEM PARAMETER Foil end warning AP 5.4 AP 5.6 Setting of a limit diameter for the ribbon roll. If the ribbon roll diameter falls below the set value, the displayed message changes from…...
Country settings for applications, which base on 7bit ASCII code. 1) ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution‘s MONARCH LANGUAGE INTERPRETER™.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 a) Covering ISO 8859-1. For complete tables of all fixfonts characters available with setting "IBM" refer to the User Manual, topic section "Internal Fonts". You also find there a comparison of the IBM and ANSI character sets.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Head-sensor dist. (Distance between printline and label sensor) AP 5.4 AP 5.6 Parameter appears only in production mode or if a value > 0 is set.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 EasyPlug error AP 5.4 AP 5.6 Handling of errors caused by faulty Easy-Plug commands. Tolerant handl. The label is printed, after the Easy-Plug/Bitimage error was acknowledged (default setting).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Setting: 1. From the print head, read off the resistance value to be set and make a note of it (1000 to 1500).
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Thin line emphas AP 5.4 AP 5.6 Only in production mode Thin line emphasis. Print emphasis for thin lines in order to get a better print result.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Manual The operator has to initialize the material the first time always manually by pressing the feed key several times. After a change of material, the printer has to initialize the rewinder. For this reason, approx.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 External signal AP 5.4 AP 5.6 The parameter determines, if and how an incoming signal at the - optional - single start connector will be interpreted.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 xxx KBytes Setting range: 128 KBytes to the maximum size, which depends on the mem- ory configuration and allocation of the printer; Unit interval: 128 KBytes; De- fault setting: 256 KBytes ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Reprint function AP 5.4 AP 5.6 (Default setting) Reprinting is not possible. The last printed label can be reprinted by pressing the feed button in online mode, if the printer is not printing at that moment.
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06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Enter code Entering a key code: Type the corresponding buttons of the control panel in succession. A valid key code switches the printer into the appropriate mode.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 User auto start Printer starts without password interrogation. Only the menus PRINT INFO are accessible. SERVICE DATA Realtime clock AP 5.4 AP 5.6 The realtime clock provides actual date and time.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 DISPENSER PARA This menu appears only, if > Periph. device is set to SYSTEM PARAMETER „Dispenser“. Dispense Mode AP 5.4 AP 5.6 Governs the run of the print-dispense procedure.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 • Batch Mode The printer can print the whole label surface. • Dispensing of the label takes place during printing. Printing of the next label is interrupted until the label is completely dispensed.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Display mode AP 5.4 AP 5.6 Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Makes the already printed labels appear in the display instead of the not yet printed ones.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Start source AP 5.4 AP 5.6 Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Choose a signal source for the start signal: Foot switch Optional foot switch is used to generate the start signal.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Start error stop AP 5.4 AP 5.6 Function for operation with product sensor. Determines the reaction of the machine on a product start error. A product start error occurs in the following cases: •...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Current mode AP 5.4 AP 5.6 Only in production mode. Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device The setting of this parameter influences the impact of the paramters Min rew.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Max. rew. current AP 5.4 AP 5.6 Only in production mode. Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Maximum rewinder current This parameter influences the rewinder current with 120 mm rewinder dia- meter (max.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Start cur. len. AP 5.4 AP 5.6 Only in production mode. Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Start current length Duration of the start-up current superelevation.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Brake current AP 5.4 AP 5.6 Only in production mode. Only if = „Dispenser“. SYSTEM PARAMETER > Periph. device Sets the brake current...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 REWINDER PARA This menu appears only in AP 5.4 und AP 5.6, and only, if SYSTEM PARAMETER > Periph. device is set to „Intern Rewinder“.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Start cur. len. AP 5.4 AP 5.6 Only in production mode. Only if = „Intern Rewinder“. SYSTEM PARAMETER > Periph. device See parameter Start cur.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 I/O BOARD This menu appears only if the optional I/O Board is mounted. Start print mode AP 5.4 AP 5.6 Only with an I/O board mounted.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Feed input AP 5.4 AP 5.6 Only with an I/O board mounted. Concerns the input signal FEED at the signal interface. (Default setting) Feeding of one label on the falling signal edge. The display shows „I/O board feed“...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 • Start print error • Other errors, which keep the printer from printing During the initialization (powering up) of the printer, the ERROR-signal is...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 End print mode AP 5.4 AP 5.6 Only with an I/O board mounted. Not available in batch mode. Concerns the output signal PRINT_END at the I/O board signal interface.
Default: xx = 5E (0x5E = „Caret“) 1) ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution‘s MONARCH LANGUAGE INTERPRETER™.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Delimiter Char AP 5.4 AP 5.6 Used as a parameter place marker in MLI format instructions. Default: xx = 2C (0x2C = „Comma“) Label Top AP 5.4...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Error Indication AP 5.4 AP 5.6 Selects the way, in which the printer responds in the event of error occuring during printing. Error...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Label Invert AP 5.4 AP 5.6 Rotates the printout by 180°. Equals the parameter PRINT PARAMETERS > , which will be ignored, when MLI printjobs are printed.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 SPECIAL FUNCTION Printer type AP 5.4 AP 5.6 Only in production mode. Selection of the machine type. Must be set after the CPU board was replaced or after new firmware was loaded.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Factory settings AP 5.4 AP 5.6 All parameters are preset ex works to values specific to each device type. These factory settings can be restored at any time.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 For more information about saving and reading parameter settings read topic section „Advanced Applications“, chapter „Saving and Transferring parameter settings“. Store Diagnosis AP 5.4...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Interpreter data All data is written into the log file, which the Easy-Plug interpreter reads out of the reception spooler. Immediate commands are not included.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 RFID stat. del. AP 5.4 AP 5.6 Only with activated RFID option. Sets all RFID counters to zero. PRINT INFO > RFID status...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 SERVICE FUNCTION Service AP 5.4 AP 5.6 Parameter only appears in production mode. Increases the counter level of the "Service" counter on the "Service Status"...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Increases the counter "Cutter number" by one Doesn´t increase the counter Serv. data reset AP 5.4 AP 5.6 Parameter only appears in production mode.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Sensor adjust AP 5.4 AP 5.6 Parameter only appears in production mode. For detailed instructions sensor adjustment, please refer to the service ...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Feed adjust AP 5.4 AP 5.6 Corrects the material feed length. Such a correction can be necessary when printing on very long labels, to compensate slippage-related feeding inaccu- racy.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Send test AP 5.4 AP 5.6 Serial connection Carrying out the send test requires a terminal program, e.g. the Hyper Termi- nal contained in Windows95.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Receive test AP 5.4 AP 5.6 Serial connection Assumption is a serial data line between PC and printer; the parameter must be set to „Serial Com1“.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Rewinder adjust AP 5.4 AP 5.6 AP 5.4Only with „Rewinder 2000“ installed. Setting up the rewinder. The rewinder setup compensates differeces in characteristic or assembly of the light barrier.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Rewinder values AP 5.4 AP 5.6 AP 5.4Only with „Rewinder 2000“ installed. Shows the values of the position sensor at the rewinder dancer arm in centre- and in home position.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 SERVICE DATA > MODULE FW VERS. System version AP 5.4 AP 5.6 Shows the firmware version number. System revision AP 5.4 AP 5.6 Shows a consecutive revision number.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Intern. rewinder (Internal rewinder) AP 5.4 AP 5.6 „AP 5.4/5.6 peripheral with internal rewinder“ only. Applied PIC version on the internal rewinder motor output stage board.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Roll run length AP 5.4 AP 5.6 Shows the total "covered distance" of the print roller. The counter is reset with each calling of the parameter .
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Head temperature AP 5.4 AP 5.6 Shows the current printhead temperature in °C. Foil diameter AP 5.4 AP 5.6 Shows the calculated foil diameter: A measurement routine calculates the ac- tual ribbon roll diameter with an exactness of 7.5%.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 > POWERSUPPLYDATA Type AP 5.4 AP 5.6 Shows the type of power supply, e.g. „Blue Mountain“. PS temperature AP 5.4 AP 5.6 Shows the current power supply temperature in °C. If for any reason the func- tion is not supported, „??? °C“...
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Production date AP 5.4 AP 5.6 Production date: Is programmed by the board manufacturer. PCB part number AP 5.4 AP 5.6 Shows the part number of the board without components.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 Display SerialNr AP 5.4 AP 5.6 Shows the serial number of the operation panel. > MEMORY DATA Ram memory size AP 5.4 AP 5.6 Shows the available RAM memory size.
06/15 Rev. 6.00-02 USER- / SERVICE MANUAL Info-Printouts & Parameters AP 5.4 Gen II – AP 5.6 USB stick 971 MB / 1024 MB (c:) • 971 MB of 1024 MB are free • Drive letter, which is assigned to the USB stick (here: „C:“) Assigning a drive letter: see chapter >...
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06/15 Rev. 10 USER + SERVICE MANUAL 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Reports General information about status reports ..7 1033 Uninit flash par ......14 1034 Uninit restrict ........14 Area of application ........
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1174 Max width: right ......19 1334 #YV Data incorr......24 1175 Max width: left ......
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1529 Invalid Prn Mode ......31 5008 Ribbon end ........39 1530 Inc free str mem ......
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5123 USI Material low ......48 5541 ISO error #2 .........58 5125 Vn for USI req.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8103 TrueDoc Font ......64 8762 EAN128 Ident.......69 8104 Speedo alloc ........
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9034 Use min 16MB RAM ....76 9109 Flash Ovf. Params.......79 9035 No printpr.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 General information about status reports Area of application This description of the status reports is valid for the print components of all the devices listed in the header bar and their options.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 a short signal tone. The device continues to operate without any intervention from the user.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Listing of all Status reports 1000 No new command Status General software error Measure...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1017 Uninit discr Status General software error Measure Switch printer off and then back on again after thirty seconds.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1089 Seek Fkt. Error Status General software error. An error occured while processing the function „seek“...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1115 > Limit value Status A sent Easy Plug command contains a value which exceeds the admissible range at the top limit.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1126 File creation Status Faulty Easy-Plug code. A file could not be created. The error may e.g. be caused by a faulty filename or by too less printer memory.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1160 String too long Status A string parameter exceeds the maximum string length of 256 characters (1024 characters in 2-dimensional bar codes respectively).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1175 Max width: left Status Faulty Easy-Plug code. Maximum label width, left, reached. Elements such as character, line or logo do not fit into the physical print format (self- acknowledging) result...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1273 Wrong #!C.. Status Faulty Easy-Plug code. Faulty use of the immediate command "#!C..". The specified parameter value exceeds the admissible value range (A, F).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1290 Label limit Status Faulty Easy-Plug code. Value for x or y position exceeds the label limit. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1325 Truedoc Object Status The error can have several causes. ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1335 #YV Field cont. Status Content of the #YV field (variables data field) could not be pasted. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1395 Label too wide Status A printjob contains an #IM-command which sets the label width to a measure exceeding the maximum print width.
Rename the file with a shorter name. ZPL II is a registered trademark of ZIH Corp. ZIH Corp. and Novexx Solutions are not related in any way, and ZIH Corp. has not licensed or otherwise sponsored Novexx Solution's MONARCH LANGUAGE INTERPRETER™.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1504 Param > Max Error level Status Parameter exceeds the maximum value defined Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Status Parameters to a barcode command is wrong or does not conform with specs.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 1525 USI not exist Error level Status The printer is not equipped with a USI board. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Check, if the function names used in the expression are spelled correctly and if the functions exist.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 2500 Multiple texts Status This status number may be combined with variety of texts, which all are generated by the Basic interpreter.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4100-4106 Message, which can only occur with OLV-Option 4100 No OLV data Status The OLV found out, that the bar code type and/or the bar code data, which...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 4105 No OLV response Status This error may occur shortly after switching on the printer with the OLV device already switched on.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 device: 5005 Knife-fault Cutter motor 5006 Head-fault Print head liftmotor 5008 Ribbon end Ribbon motor...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5001 No gap found Status No gap found or several blank labels fed. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5004 Rewinder mat. tear Status Label material at the backing paper rewinder is torn off. The AP 5.4 Dispenser shows this message also if the backing paper sleeve was too large during material initialization;...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5015 Scanner Status Faults at the scanner. The scanner is tested during printer initialization by switching it on for a moment.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5018 Dot check area Status A value is measured at the AD transformer, which should not occur with a proper working printer.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Switch printer off and then back on again after 30 sec. If the error message continues to appear, please contact the manufacturer.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Precondition for this status message is, that parameter SYSTEM PARAMETERS >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5061 Dispenser motor Status The output stage board for the dispenser motor is not present or defective. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5072 Material end unw Status Occurs during operation with activated internal OD control. The message appears, if no rotation of the mate-rial roll has been registered during at least 600 mm of material feeding.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5110 Foil low Status The diameter of the foil roll fell below the set warning diameter (see SYSTEM PARAMETER >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5125 Vn for USI req. Status This message shows up, if the firmware of the USI doesn´t match the printer firmware.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5130 PSU xxxxxxxx Status Failure of the power supply. "xxxxxxxx" = four byte long error code in hexadecimal form.
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06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 • Byte 2: xxxxxxxx Reserved (must be 0): Shows an error bit, which is provided by the printer controller.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5131 PSU communicat. Power supply communication (64-xx / DPM / PEM / ALX 92x / PM 3000 only) Status A fault occured during communication with the power supply via I C bus.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5150 No USI interface Status (DPM / PEM / ALX 92x only) This error appears, if no USI is detected while the printer is powering up.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5204 Appl. Starterror Status The device received another start signal during printing/applying a label. APPLICATOR PARA >...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5210 Appl. driver 4 Status Shortcut or overheat at power output 4 at the machine status connector (CN602) on the AI board.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5523 Tag address err Status Faulty address: The address data targets beyond the logical or physical address range of the transponder.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 5550 Wrong tag type Status A transponder type was detected, which is not known by the reader – it cannot be used.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6004 Load H8 program Status Appears, when a) no valid H8 firmware is loaded b) after a forced start of the boot loader Measure Case a)
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Format the memory card using the PC card drive. Try again to write onto the card.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 6300 Out of memory Status Not enough free memory available, to load additional print jobs. The job buffer is completely filled with print jobs.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8106 Fonttype wrong Status General software error. Measure Switch printer off and then back on again after thirty seconds.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8201 Font downl. full Status The font download buffer is full. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8305 Bar code print Status Error during calculation of the bar code print image. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 8700 IDM Data with 0 Status Bar code IDM: data may not contain 0x0. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 Measure Check if the spelling of the graphics file is the same both in the #YG command and on the compactflash card.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9003 Print head type Status A wrong printhead type is selected in the printer menu. Measure ...
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9009 Temporary MAC Temporary MAC address. Status This error message is displayed, if the MAC address has the value 00.0a.44.00.00.00.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9017 RTC read failed Status Error, while trying to read the realtime clock (RTC). Happens, if an Easy- Plug command to read out the RTC is sent, but no RTC is built in.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9024 Not possible ! Status Detecting the material length (a function, which is normally used with MLI) is not possible, because a printjob is currently processed.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9039 Ribbon mode chg. Status The ribbon mode was changed between two consecutive printjobs via Easy-Plug command (from thermal transfer to thermo or vice-versa).
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9100-9119 Messages during firmware update 9100 Invalid format Status Occurs during a download.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9109 Flash Ovf. Params. Status Occurs during a download. The flash memory on the CPU board has not enough free memory space left to store the current parameter settings.
06/15 Rev. 10 USER + SERVICE MANUAL /Status Reports 64-xx – DPM – PEM – ALX 73x (PMA) – LPA 81x (Printer) – ALX 92x – AP 5.4 – AP 5.6 9117 Device Unknown Status Occurs during a firmware update, if the device information in the header is missing.
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09/12 Rev. 5.08-01 USER MANUAL All printers Internal Fonts General notes ..........2 System Requirements ....... 2 Font size ............ 2 OCR-fonts ..........2 Parameter settings ........3 Fixfonts and Speedo fonts ......3 Customized Fonts ........3 Font presentation .......... 6 Font coding comparison ........
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers General notes System Requirements The internal fonts are available in the following printer types: • TTX 450/650/674/675/950/1050 • TDI • TTK • 64-04/05/06/08 • DPM/PEM • PM 3000 • ALX 73x/92x •...
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Parameter settings • The font parameter must be set to „IBM“ (=default setting) (Tab. 2). • The optional character filter suppresses characters < 20 hex. If you want to print those characters, switch the character filter off (Tab. 2). Printer Parameter Setting...
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers After successfully loading a font file, the following message appears: Data done KBytes: xx Restart the printer to activate the fonts. If not enough unused flash memory is available, the following message appears: Data update Flash full Followed by:...
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [1] Example of status printout „Flashdata status“ - in this case, the same font file was loaded twice. The result is, that in Block 2 and Block 3 are the same fonts, but with different font numbers. Deleting fonts Fonts can be deleted from the flash memory by calling parameter SPECIAL FUNCTION >...
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font presentation [2] Each character of the font is depicted with its hexadecimal (first line) and decimal (second line) code. A Hexadecimal code. B Decimal code.
09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers Font coding comparison Not valid for TTX 67x, TTK, TDI Selecting the font coding: • Parameter menu: SYSTEM PARAMETERS > Character sets • Easy-Plug: #N [3] Speedo font 101 (#YN101) with coding „similar IBM“ (#N9).
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [4] Speedo font 101 (#YN101) with coding ANSI CP1252 (#N10).
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [5] Speedo font 101 (#YN101) with coding ANSI CP1250 (#N11)
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09/12 Rev. 5.08-01 USER MANUAL Internal Fonts All printers [6] Speedo font 101 (#YN101) with coding ISO 8859-2 (#N12)
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06/15 Rev. 6.01-01 BEDIENUNGSANLEITUNG / USER MANUAL Zubehör / Accessories 64-xx–AP 4.4–AP 5.4–AP 5.6–AP 7.t Netzkabel / Power Cables Bezeichnung Designation Teilenummer / Part Number Netzkabel UK Power cable UK A0635 Netzkabel EU Power cable EU A4254 Netzkabel USA Power cable USA A4255 Netzkabel China Power cable China...
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06/15 Rev. 6.01-01 BEDIENUNGSANLEITUNG / USER MANUAL Zubehör / Accessories 64-xx–AP 4.4–AP 5.4–AP 5.6–AP 7.t USI-Testbox / USI Testbox Bezeichnung Designation Teilenummer / Part Number USI-Testbox USI test box A2739 Anschlußkabel für Testbox Connection cable test box A2842 USI-Testbox + Rundkabel USI test box + connection cable A2843...
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02/13 Rev. 5.06-00 USER MANUAL All printers Disposal Disposing of the printer ......... 2 Before disposal ......... 2 Disposal measures ........2...
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02/13 Rev. 5.06-00 USER MANUAL Disposal All printers Disposing of the printer Disposing of the printer Before disposal WARNING! This unit operates at mains voltage! Contacting electrically live components can cause potentially lethal electrical shocks and burns. Before disposing of the printer, disconnect all cables. Disposal measures During the production of the individual components, the manufacturer ensures that as little an impact is made on the environmental as possible.
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