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Installation/Operator's Manual
SAVE THESE INSTRUCTIONS
Certifi ed for installations in the USA and Canada.
Safety Tested to UL 391-2010 and CAN/CSA B366.1-M91
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
Model: 1602R
Wood or Coal Gravity Style (Up-Flow) Central or Supplemental Furnace (USA)
Stand-Alone Central Furnace for Canadian installations
SAFETY NOTICE:
If this furnace is not properly installed, a house fi re may result! For your safety, follow these installation instructions. Contact
local building or fi re offi cials about restrictions and installation requirements in your area. Th is furnace must be installed by a
qualifi ed technician. Keep these instructions for future reference.
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
851775B-1908E
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Summary of Contents for Clayton 1602R
- Page 1 Safety Tested to UL 391-2010 and CAN/CSA B366.1-M91 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. Model: 1602R Wood or Coal Gravity Style (Up-Flow) Central or Supplemental Furnace (USA) Stand-Alone Central Furnace for Canadian installations SAFETY NOTICE: If this furnace is not properly installed, a house fi re may result! For your safety, follow these installation instructions.
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Page 2: Disclaimer Notice
INTRODUCTION your home) to burn gases. Slow fi res can cause excessive creosote build-up in smoke pipe, chimney and fi rebox. It is Th ank You for your purchase of a U.S. Stove Wood/Coal Burning better to keep a small, intense fi re as oppose to a large smol- Gravity Style (Up-Flow) Furnace. -
Page 3: Reduced Clearances
CLEARANCES • Th e distribution blower motors may be one of two types. If the motor has sealed bearings, no oiling is required. COMBUSTIBLE WALL • If the motor is equipped with fi ll holes, the motor should be [50.8cm] oiled every 90 days with several drops of 30 wt. -
Page 4: Creosote - Formation And Need For Removal
mentioned above. Th ey are safer and perform better than tra- cumulates on the fl ue lining. When ignited, this creosote makes ditional masonry chimneys. If a masonry chimney is a must, an extremely hot fi re. be certain it has a fi re clay liner and that it is intact, clean and Th e chimney connector and chimney should be inspected at recently inspected. -
Page 5: Importance Of Proper Draft
IMPORTANT INFORMATION FOR ALL HEATED AIR DISCHARGE CONNECTOR PIPES Th is furnace is designed for use as a supplemental heating source. When used as a supplementary furnace, it is connected Th e connector pipe must be constructed and installed so that in conjunction with an oil, gas, or electric furnace to the existing it maintains clearances, keeps condensation and creosote within duct work which distributes the heated air into several rooms... -
Page 6: Installation Examples
INSTALLATION EXAMPLES Installation #1 With this installation, a back draft damper (optional) is inserted into the heat run before the plenum of the existing furnace to prevent air from the existing furnace to blow back into the furnace when it is not in use. When a back-draft damper is employed, it should be located as close to the exist- ing furnace plenum as practical. -
Page 7: Combustion Air
2” [5cm] 9 ft [274cm] 9 ft [274cm] 1” [2.5cm] 1” [2.5cm] PLENUM OPENING SIZE Rectangular 13”[33cm] x 18”[46cm] RETURN AIR IS VERY IMPORTANT When installing this furnace, return air MUST BE incorporated into the system. Return air can be provided by installing a sepa- rate duct system or by tying into the cold air return of an existing gas or oil furnace. -
Page 8: Door Handles
FURNACE ASSEMBLY INSTRUCTIONS SHAKER GRATE HANDLE Unpack your Furnace and insure that there is no shipping dam- age. If damage exist, please contact your dealer immediately. Insert the Shaker Rod into the hole on the ash door frame as Your furnace will require some assembly before operation. All shown. -
Page 9: Wiring Diagram
SPRING HANDLES WIRING DIAGRAM Attach the four(4) spring handles to the Feed/Ash Doors, Baffl e Rod, and Shaker Rod by twisting the springs counter-clockwise while applying pressure until you have screwed them approxi- mately 3/4”-1” onto the rods. (4) Spring Handles DISTRIBUTION BLOWER &... -
Page 10: Baffle/Brick Replacement
FORCED DRAFT BLOWER - 69189 Using two 1/4-20 x 1” bolts and nuts, attach the draft blower adapter (1) Draft Blower (2) 1/4-20 x 1 Hex Bolt to the draft tube on the front of the furnace. Th en mount and secure (1) Draft Blower Adapter (2) 1/4-20 Lock Nut the draft blower to the adapter with the three 10-24 Kep nuts. -
Page 11: Fuel Recommendations
FUEL RECOMMENDATIONS Th e top down method of fi re building is recommended for this appli- 12. Paper products, cardboard, plywood, or particleboard. Th e prohi- ance. Aft er making sure that the stove air intake controls are fully open bition against burning these materials does not prohibit the use of (completely pull-out towards you), Place the largest pieces of wood on fi re starters made from paper, cardboard, saw dust, wax and similar... -
Page 12: Stove Operation
BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually will burn both be gentle. Just a few short movements - a couple of “cranks” - is Bituminous and Anthracite coal. Anthracite is perhaps the best better than a lot of agitation. -
Page 13: Starting A Wood Fire
BANKING THE FIRE the fi re is well established. To revive a coal fi re that is almost out, (1) open the ash door and stove pipe damper and close the spin For extended operation, such as overnight, the fi re will need to damper under the door to get a good draft through the grate. -
Page 14: Operational Tips
coal and the furnace reacts together. Adjusts draft s accordingly. work, the damper must be opened to allow heat to escape the fi rebox so as not to damage any electrical components. Loading with a good bed of coals in the morning - Open by-pass damper. -
Page 15: Over Firing
OVER FIRING to elevated concentrations for extended periods of time. While the modern combustion systems in heaters drastically reduce the Attempts to achieve heat output rates that exceed heater design specifi ca- amount of CO emitted out the chimney, exposure to the gases in tions can result in permanent damage to the heater. -
Page 16: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Solution: Smoke puff s from furnace A. Tighten blower wheel to motor shaft . B. Check for bad fan bearings. Solution: 5. Problem: A. Check chimney draft . Check for blocked chimney or fl ue pipe. Use mirror to check chimney clearance. -
Page 17: Parts Diagram
PARTS DIAGRAM 29 30... -
Page 18: Parts Diagram And List
PARTS DIAGRAM AND LIST Description Part # Description Part # Feed Door Assy. (w/Rope Gasket) 69542 Honeywell Limit Control 80145 Door Handle 24179 Conduit Assembly (1ft ) 68859 Lock Nut, 1/2-13 83444 Junction Box 25625 Washer 83835 Fan Center Control 80130 Spring Handle 89574... - Page 19 PARTS DIAGRAMS AND LISTS - 69189 Description Part # Drqft Blower Assembly 69190 FAD Bracket 69192 Bolt, 1/4-20 x 1” 83379 Lock Nut, 1/4-20 83261 Kep Nut, 10-24 83244 UFB908 COLD AIR RETURN / FILTER BOX - OPTIONAL KIT As mentioned earlier in this manual, a cold air return and/or fi lter box should be incorporated into your furnace installation.
- Page 20 DOMESTIC HOT WATER COIL KIT - OPTIONAL Th is Furnace will accept the installation of a Domestic Hot Wa- ter Coil Kit. Th e U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. Remove the access panel on the rear of the furnace enclo- sure.
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Page 21: How To Order Repair Parts
When placing an order or for warranty claims, please provide the following information found on the Certifi cation Plate located below the ash door. PART NUMBER PART DESCRIPTION MODEL NUMBER - 1602R SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P.O.
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