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DVP-K880D RMT-D110E/D111E SERVICE MANUAL Chinese Model Hong Kong Model Singapore Model Taiwan Model SPECIFICATIONS – Continued on next page – CD/DVD PLAYER MICROFILM...
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LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
SERVICE NOTE 1. DISASSEMBLY • This set can be disassembled in the order shown below. Case (Page 2-1) Power Tray Cover AU-213 Board MB-82 Board Block (Page 2-2) (Page 2-1) (Page 2-1) (Page 2-1) Mechanism Front Panel Deck (Page 2-2) (Page 2-2) Tray (Page 2-2)
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2. NOTE ON REMOVE THE CASE 4. HOW TO SERVICE MB-82 BOARD 1) Remove seven screws. (See Fig. 1) 1) Remove the case from the set. (Refer to 2-1) 2) Open the side of case. (See Fig. 1) 2) Remove the MB-82 board. (Refer to 2-1) 3) Remove the case as lift straight.
DVP-K880D SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. CASE REMOVAL 2-3. POWER BLOCK REMOVAL 4 Case 1 Connector 2 Three connectors (CN101) (CN201, 202, 203) 2 Two screws 3 Four screws (B3) 1 Three screws...
2-5. TRAY COVER REMOVAL 2-7. MECHANISM DECK REMOVAL 4 Tray cover 3 Screw 3 Two claws (B3) 4 Mechanism deck 2 Two flat cables (CN003, 004) 2 Pull the tray in the direction of the arrow B. 1 Connector (CN001) 1 Insert a tapering driver into the aperture of the unit bottom, and move the lever of chuck cam in the direction of the arrow A.
2-9. OPTICAL PICK-UP REMOVAL 2-10. BELT, LOADING MOTOR (M001), MS-29/46, TK-51 BOARD REMOVAL 1 Belt 5 Optical pick-up 4 Three step 2 Two screws screws (B2.6 × 4) 3 Remove the base unit holder in the direction of the arrow A. 9 TK-51 board 6 Flexible board (CN001)
DVP-K880D 3-4. SYSTEM CONTROL BLOCK DIAGRAM MB-82 BOARD(3/7) (SEE PAGE 4-29, 31, 33) IC204 IC205 1M SRAM 16M FLASH HA 0-21 SIGNAL PROCESS, VIDEO IC602 +3.3V IC207 AUDIO 1 (SEE PAGE 3-5) HD 0-15 IC201 16M NAND-F (SEE PAGE 3-9)
DVP-K880D 3-5. AUDIO (1) BLOCK DIAGRAM MB-82 BOARD(4/7) (SEE PAGE 4-33, 35, 37) SPDIF LRCK ACH12 IC902 AUDIO 2CH DAC BCKI BCKO BCLKIN V OUT L AUDIOLT IC501 LRCIN V OUT R LRCKI LRCKO AUDIORT AUDIO DSP SIGNAL PROCESS, CH12I...
DVP-K880D 3-7. AUDIO (3) BLOCK DIAGRAM AU-213 BOARD(3/3) J502 MB-82 BOARD(6/7) (SEE PAGE 4-43, 45) (SEE PAGE 4- 37) Q341 COAXIAL BUFFER DIGITAL INTERFACE IC505 A MUTE CONTROL (SEE PAGE 3-16) D IN OPTICAL MA MUTE J505 SYSTEM CONTROL (SEE PAGE 3-7, 8)
DVP-K880D SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS For schematic Diagram: THIS NOTE IS COMMON FOR PRINTED WIRING • Caution when replacing chip parts. BOARDS AND SCHEMATIC DIAGRAMS. New parts must be attached after removal of chip. (In addition to this, the necessary note is printed...
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DVP-K880D 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS There are few cases that the part isn't mounted in this model is printed on this diagram. TK-51 (RF/SERVO) PRINTED WIRING BOARD – Ref. No.: TK-51 board; 2,000 series – TK-51 BOARD(SIDE A)
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DVP-K880D TK-51 (RF/SERVO) SCHEMATIC DIAGRAM • See page 4-7 for printed wiring board and page 4-10 for waveforms. – Ref. No.: TK-51 board; 2,000 series – Note: The components identified by mark ! or dotted line with mark ! are critical for safety.
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DVP-K880D MS-29/46 (LOADING) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: MS-29/46 board; 3,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MS-29/46 BOARD S001 (TRAY SENSOR) S001...
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DVP-K880D MB-82 (SIGNAL PROCESS) PRINTED WIRING BOARD There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: MB-82 board; 1,000 series – MB-82 MB-82 BOARD (SIDE A) BOARD(SIDE A) CN001...
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DVP-K880D MB-82 MB-82 BOARD (SIDE B) BOARD(SIDE B) D701 D806 IC005 IC201 IC203 IC204 IC207 IC304 IC402 IC403 IC404 IC502 IC602 IC702 IC801 IC802 IC803 IC901 IC902 IC905 IC906 IC907 1-672-676- (23) SIGNAL PROCESS MB-82 4-17 4-18...
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DVP-K880D AU-213 (MIC AMP/AUDIO/VIDEO BUFFER) PRINTED WIRING BOARD – Ref. No.: AU-213 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. AU-213 BOARD (SIDE A) D311 B-11 D312...
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DVP-K880D FL-102 (FUNCTION SWITCH/IF CON) PRINTED WIRING BOARD – Ref. No.: FL-102 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. Power Block HS-030SH (EXCEPT Taiwan) HS-030SU (Taiwan)
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DVP-K880D FR-151 (IR/POWER SWITCH) PRINTED WIRING BOARD – Ref. No.: FR-151 board; 4,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. FR-151 BOARD (SIDE A) D207 Q201 FR-151 BOARD...
DVP-K880D SW-318 (SURROUND SWITCH) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: SW-318 board; 5,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. SURROUND SWITCH SW-318 4-62...
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DVP-K880D HP-112 (HEADPHONE) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: HP-112 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. Power Block HS-030SH (EXCEPT Taiwan) HS-030SU (Taiwan)
DVP-K880D MC-120 (MIC IN/MIC AMP) PRINTED WIRING BOARD – Ref. No.: MC-120 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. Power Block HS-030SH (EXCEPT Taiwan) HS-030SU (Taiwan)
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DVP-K880D VR-70 (MIC/ECHO LEVEL) PRINTED WIRING BOARD – Ref. No.: VR-70 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. Power Block HS-030SH (EXCEPT Taiwan) HS-030SU (Taiwan) (SWITCHING REGULATOR)
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DVP-K880D HS-030SH/030SU (SWITCHING REGULATOR) PRINTED WIRING BOARD – Ref. No.: HS-030SH/030SU board; 6,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. HS-030SH/030SU BOARD CN101 CN102 CN201 CN202 CN203 D101...
DVP-K880D SECTION 6 TEST MODE 6-1. GENERAL DESCRIPTION ### Syscon Diagnosis ### The Test Mode allows you to make diagnosis and adjustment eas- Diag All Check ily using the remote commander and monitor TV. The instructions, No. 2 Version diagnostic results, etc. are given on the on-screen display (OSD).
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CN002 and CN003 of MB-82 board. Also, Model Type disconnect harness from the CN011. DVP-K880D (Chinese) 5. Supply DVP-K880D (EXCEPT Chinese) Caution: Do not conduct this check with a mechanical deck con- (2-5) Region nected. Region code is displayed. An access is made to the stream supply and servo con- Error: Not detected.
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(5-4) ARP to RAM Address Bus (6-3) 1930 SP Data write → other address read discord check ROM → AVD RAM → Video OUT Error 10: ARP → RAM address bus error Error: Not detected. Caution: Address and data display in case of an error is The data including sub picture streams in ROM (IC205) different from the display of other diagnosis (de- are transferred to the RAM (IC402, IC403) in AVD (IC401),...
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Check Items List Error Codes List 00: Error not detected 01: RAM write/read data discord 2) Version 02: Gate array NG (2-2) Revision 03: EEPROM NG (2-3) ROM Check Sum 04: Flash memory clear error (2-4) Model Type 05: Flash memory write error (2-5) Region 06: Flash memory read data discord 08: ARP register read data discord...
6-4. DRIVE AUTO ADJUSTMENT 1. DVD-SL (single layer) [ENTER] Select , insert DVD single layer disc, and press key, On the Test Mode Menu screen, press key on the remote com- and the adjustment will be made through the following steps, then mander, and the drive auto adjustment menu will be displayed.
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2. CD 3. DVD-DL (dual layer) [ENTER] [ENTER] Select , insert CD disc, and press key, and the adjust- Select , insert DVD dual layer disc, and press key, ment will be made through the following steps, then adjusted val- and the adjustment will be made through the following steps, then ues will be written to the EEPROM.
4. SACD 6-5. DRIVE MANUAL OPERATION [ENTER] Select , insert SACD disc, and press key, and the On the Test Mode Menu screen, select , and the manual opera- adjustment will be made through the following steps, then adjusted tion menu will be displayed. For the manual operation, each servo values will be written to the EEPROM.
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0. Disc Check Memory Disc Type 1. Disc Type Auto Check Disc Check 2. DVD SL 12 cm 3. DVD DL 12 cm 4. CD 12cm 5. SACD 12 cm 1. SL Disc Check 6. DVD SL 8 cm 7. DVD DL 8 cm 2.
6-6. MECHA AGING Reset SLED TILT Reset the Sled and Tilt to initial posi- tion. ### Mecha Aging ### Turn ON/OFF the laser. Turn ON/OFF the spindle. Press OPEN key Focus Search the focus and turn on the focus. Turn ON/OFF the tracking servo. Sled Turn ON/OFF the sled servo.
How to see Emergency History 6-8. VERSION INFORMATION ## Version Information ## IF con. Ver. x. xxx (xxxx) Group SYScon. Ver. x. xxx (xxxx) Model Region 1 : Emergency Code 2 : Don’t Care These codes are used for verification of software designing. 3 : Historical order 1 to 9 Exit: RETURN Emergency Codes List...
DVP-K880D SECTION 7 ELECTRICAL ADJUSTMENTS 7-1. POWER SUPPLY ADJUSTMENT In making adjustment, refer to 7-3. Adjustment Related Parts Arrangement. 1. Power Supply Check (HS-030SH/030SU BOARD) Note: During diagnostic check, the characters and color bars can be seen only with the NTSC monitor. Therefore, for diag-...
7-2. ADJUSTMENT OF VIDEO SYSTEM 3. Checking Component Video Output B-Y (MB-82 BOARD) <Purpose> 1. Video Level Adjustment (MB-82 BOARD) This checks component video output B-Y. If it is incorrect, cor- <Purpose> rect colors will not be displayed when connected to, for instance, This adjustment is made to satisfy the NTSC standard, and if not projector.
5. Checking Component Video Output Y 7-3. ADJUSTMENT RELATED PARTS ARRANGEMENT (MB-82 BOARD) <Purpose> MB-82 BOARD (SIDE A) This checks component video output Y. If it is incorrect, correct brightness will not be attained when connected to, for instance, projector. CN005 Mode Video level adjustment in test mode...
DVP-K880D SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may • The mechanical parts with no reference number in The components identified by mark have some difference from the original one.
8-1-3. CHASSIS ASSEMBLY Mechanism deck supplied supplied supplied supplied supplied supplied supplied supplied The components identified by mark ! or dotted line with mark ! are criti- cal for safety. Replace only with part number speci- fied. Ref. No. Part No. Description Remark Ref.
8-1-4. MECHANISM DECK ASSEMBLY M001 The components identified by mark ! or dotted line with mark ! are criti- cal for safety. Replace only with part number speci- fied. Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 201 A-6065-275-A TK-51 BOARD, COMPLETE (EXCEPT Taiwan)
AU-213 8-2. ELECTRICAL PARTS LIST NOTE: The components identified by • Due to standardization, replacements in the • Items marked “*” are not stocked since they mark ! or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.