Sycamore 6000L Owner's Manual
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Sycamore 6000L Owner's Manual

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  • Page 2 PREFACE Thank you for purchasing products from SYCAMORE SCS, LLC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator.

  • Page 3: Table Of Contents

    Wheel and Handle Assembly ........................13 Wheel Assembly............................13 V-Leg Support Assembly..........................13 Handle Assembly ............................14 Specifications ..............................15 General Parts Listing............................16 Figure A..............................16 Generator Parts Listing ............................18 Figure B..............................18 © 2006, Sycamore SCS, LLC.
  • Page 4 FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY. SYCAMORE SCS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. © 2006, Sycamore SCS, LLC.

  • Page 5: Safety Guidelines - Definitions

    WHEN USING POWER TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. © 2006, Sycamore SCS, LLC.

  • Page 6: General Precautions

    Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate a generator with known leaks in the fuel system. • Use only the engine manufacturer’s recommended fuel and oil. © 2006, Sycamore SCS, LLC.

  • Page 7: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. SYCAMORE SCS IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED...

  • Page 8: Electrical Safety

    Do not attempt to connect or disconnect wires to the load while standing in water or on wet or soggy ground. • Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non-insulated conductive object. © 2006, Sycamore SCS, LLC.

  • Page 9: Personal Safety

    • Do not use the generator if the power switch does not turn the generator on or off. generator that cannot be controlled by the power switch is dangerous and must be fixed or replaced. © 2006, Sycamore SCS, LLC.

  • Page 10: Generator Use And Care

    • Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact SYCAMORE SCS immediately for a replacement. • Generator servicing must be performed by qualified repair personnel only. Service or maintenance performed by unqualified personnel could result in a risk of injury.

  • Page 11: Installation

    The trailer must be capable of supporting the weight of the generator, accessories, and all contents (tools, etc.). • Install weatherproofing and sound insulation only when it is not raining nor snowing to avoid trapping moisture within the generator or within surrounding insulation. © 2006, Sycamore SCS, LLC.

  • Page 12: Mechanical

    If fuel is swallowed, do not induce vomiting. For skin contact with fuel, immediately wash with soap and water. For eye contact with fuel, immediately flush eyes with clean water and seek medical attention. © 2006, Sycamore SCS, LLC.

  • Page 13: Noise

    Cords should have the correct gauge and length according to the following table: Cord Lengths Nameplate Amps (@ full load) 0'·50' 50'·100' 100'·150' 150'·200' 5.1 - 8 8.1 - 12 12.1 -15 15 - 20 © 2006, Sycamore SCS, LLC.

  • Page 14: Assembly

    1. Align V-leg support mounting holes with the mounting holes on the bottom of the frame. 2. Insert one mounting bolt completely through each mounting hole. 3. Twist mounting screws to catch the threads in the frame mounting holes and weld nuts and tighten until support leg is secure. © 2006, Sycamore SCS, LLC.

  • Page 15: Handle Assembly

    5. Return to first nut and tighten. 6. Align handle mounting holes with mounting holes on handle bracket. 7. Insert mounting bolt completely through handle and bracket. 8. Install a mounting nut onto bolt and tighten. Make sure handle can swivel. © 2006, Sycamore SCS, LLC.

  • Page 16: Specifications

    1.16 quart (1.1 liter) EPA Approved Fuel Type unleaded gasoline Capacity 5.5 gallons (21 liters) Running Time 8 hours (approx.) Fuel Gauge included Weight Approximate Weight 224.4 lbs Noise Level Operating Noise Level 76 dB (approx.) © 2006, Sycamore SCS, LLC.

  • Page 17: General Parts Listing

    6000 Watt Generator General Parts Listing Figure A This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. © 2006, Sycamore SCS, LLC.
  • Page 18 ISOLATOR(RUBBER MOUNT) PSYCG7000EA29 CLAMP PSYCG7000EA62 HEX BOLT M10x25 PSYCG7000EA30 SMALL FLANGED BOLT M6x8 PSYCG7000EA03 WASHER Ø10.2 x Ø20 PSYCG7000EA31 MUFFLER COVER PSYCG7000EA66 SPRING WASHER Ø10.2 x Ø16 PSYCG7000EA32 FLAT SCREW M6x10 PSYCG7000EA72 HEX NUT M10 PSYCG7000EA03 © 2006, Sycamore SCS, LLC.

  • Page 19: Generator Parts Listing

    RUBBER PAD PSYCG7000EB29 ENCLOSING BAND PSYCG6000LB08 GROUND PLATE PSYCG7000EB30 STATOR PSYCG6000LB09 OVAL HEAD BOLT M5x6 PSYCG7000EB31 ALTERNATOR BACK COVER PSYCG7000EB10 SPRING WASHER Ø8.2 PSYCG7000EA05 HEX BOLT M8x210 PSYCG6000LB11 DIODE FRAME PSYCG7000EB28 WASHER Ø8.2 x Ø16 PSYCG7000EB12 © 2006, Sycamore SCS, LLC.

  • Page 20: Panel Parts Listing

    3 PRONG SOCKET NEMA L5-30 PSYCG7000EC27 STOP SWITCH PSYCG6000LC09 CONTROL PANEL BOX PSYCG7000EC29 DECORATIVE CUPREW NUT M8 PSYCG7000EC35 OUTLET TRAP PSYCG7000EC30 CUPREW WASHER Ø8.2 x Ø16 PSYCG7000EC37 WIRING HARNESS PSYCG7000EC31 HEX CUPREW NUT M8 PSYCG7000EC36 © 2006, Sycamore SCS, LLC.

  • Page 21: Engine Parts Listing

    6000 Watt Generator Engine Parts Listing Figure D © 2006, Sycamore SCS, LLC.
  • Page 22 PAN HEAD SCREW M5X15 PSYCG7000ED24 INLET GASKET PSYCG7000ED10 PAN HEAD SCREW M6X15 PSYCG7000ED25 CARBURETOR PSYCG6000ED11 AIR FILTER C PSYCG7000ED26 CARBURETOR GASKET PSYCG6000ED12 PAN HEAD SCREW M5X15 PSYCG7000ED24 CARBURETOR INSULATOR PSYCG6000ED13 AIR FILTER A PSYCG7000ED28 INSULATOR GASKET PSYCG7000ED14 © 2006, Sycamore SCS, LLC.

  • Page 23: Figure E

    PISTON PSYCG6000EE08 FLANGED BOLT M8 x38 PSYCG7000EE03 E09K RING KIT (E9, 10, 11) PSYCG6000EE09K CONNECTING ROD CAP PSYCG7000EE04 OIL RING PSYCG6000EE09 CONNECTING ROD PSYCG7000EE05 2ND COMPRESSION RING PSYCG6000EE10 PISTON PIN PSYCG7000EE06 1ST COMPRESSION RING PSYCG6000EE11 © 2006, Sycamore SCS, LLC.

  • Page 24: Figure F

    REGULATING SPRING PSYCG7000EF04 BACK SPRING PSYCG7000EF12 LINK ROD PSYCG7000EF05 AIR FLOW COVER PSYCG7000EF13 GOVERNOR ARM PSYCG7000EF06 FLANGED BOLT M6 x 12 PSYCG7000EF14 SQUARE HEAD BOLT M6 PSYCG7000EF07 OIL SEAL GOVERNOR SHAFT PSYCG7000EF15 WASHER Ø8.2 Xø16 PSYCG7000EF08 © 2006, Sycamore SCS, LLC.

  • Page 25: Figure G

    PSYCG7000EG06 M6 x0.75 NUT PSYCG7000EG16 EXHAUST VALVE ETAINER PSYCG7000EG07 FLANGED BOLT 10x1.25x80-8.8 PSYCG7000EG17 SPARK PLUG PSYCG7000EG08 AIR FLOW GUIDE PSYCG7000EG18 LOCATING RING PSYCG7000EG09 FLANGED BOLT M6 x12 PSYCG7000EF14 EXHAUST VALVE PSYCG7000EG10 OIL SEAL INTAKE PSYCG7000EG20 © 2006, Sycamore SCS, LLC.

  • Page 26: Figure H

    Owner's Manual Engine Parts Listing (cont’d) Figure H © 2006, Sycamore SCS, LLC.
  • Page 27 CYLINDER HEAD RUBBER WASHER PSYCG7000EH46 VALVE LIFTER PSYCG7000EH22 WASHER Ø6 x Ø10 PSYCG7000EH47 H23K GEAR CASE SEAL KIT (Includes H23 & 27) PSYCG7000EH23K OIL CAP PSYCG7000EH48 CRANK CASE GASKET PSYCG7000EH23 HEAD COVER WASHER PSYCG7000EH49 OIL LEVEL PLUG PSYCG7000EH24 © 2006, Sycamore SCS, LLC.

  • Page 28: Installation

    Place the generator as close as possible to the electrical tools and equipment being powered to limit the need for and reduce the length of extension cords. • If the generator is located indoors, the engine exhaust must be ventilated to the outdoors using leak-proof, heat resistant, and flexible tubing. © 2006, Sycamore SCS, LLC.

  • Page 29: Support And Mounting

    (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator. © 2006, Sycamore SCS, LLC.

  • Page 30: Operation

    If necessary, refill the fuel tank with unleaded gasoline. generator must be turned off and cooled down before refilling the fuel tank. 3. Before each use, check oil and fill if needed. © 2006, Sycamore SCS, LLC.

  • Page 31: Starting

    Pull the rope all the way out using two hands if needed. If necessary, repeat several times until the engine starts. 6. Allow the engine to run for several seconds. Then, open choke all the way. © 2006, Sycamore SCS, LLC.

  • Page 32: Powering 120 Volt Ac Tools And Equipment

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. SYCAMORE SCS IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED...

  • Page 33: Inspection, Cleaning, And Maintenance

    Every 300 hours of use, have a qualified and certified technician perform thorough maintenance on the generator and engine. • For long term storage, either drain fuel into a suitable container fuel preservative/stabilizer (not included) to prevent fuel breakdown. © 2006, Sycamore SCS, LLC.

  • Page 34: Trouble Shooting

    1. Move choke to halfway position till engine 1. Choke is opened too soon. Engine hunts or runs smoothly. 2. Carburetor is running too rich or too lean. 2. Contact your local service dealer. surges. © 2006, Sycamore SCS, LLC.

  • Page 35: Wiring Diagram

    6000 Watt Generator Wiring Diagram © 2006, Sycamore SCS, LLC.

  • Page 36: Compliance

    40 CFR 90. This certificate does not cover small non-road engines sold, offered for sale, introduced, or delivered for introduction into commerce in the U.S. prior to the effective date of the certificate. © 2006, Sycamore SCS, LLC.

  • Page 37: Limited Warranty

    6000 Watt Generator Limited Warranty SYCAMORE SCS warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for two years from the date of purchase.
  • Page 38 Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use. • Merchandise sold by SYCAMORE SCS which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
  • Page 39 SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SYCAMORE SCS, LLC 12540 Westport Rd. Ste. 2 Louisville, KY 40245 Ph (800) 801-2051 (502) 292-4850 © 2006, Sycamore SCS, LLC.

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