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KUSSMAUL 450-0700-0 Instruction Manual

Pure sine wave inverter
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MODEL #: 450-0700-0
MODEL #: 450-1000-0
MODEL #: 450-1500-0
MODEL #: 450-2000-0
MODEL #: 450-3000-0
MODEL #: 450-4000-0
File: IM_450-XXXX-0_revA.pdf
Rev: B
Revised By: SO
Dat: 12-17-2015
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
INVERTER
PURE SINE WAVE INVERTER
700/1000/1500/2000/3000/4000
700 Watt
1000 Watt
1500 Watt
2000 Watt
3000 Watt
4000 Watt
sales@kussmaul.com
Ph: 800-346-0857
Fax: 631-567-5826

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Summary of Contents for KUSSMAUL 450-0700-0

  • Page 1 INSTRUCTION MANUAL INVERTER PURE SINE WAVE INVERTER 700/1000/1500/2000/3000/4000 MODEL #: 450-0700-0 700 Watt MODEL #: 450-1000-0 1000 Watt MODEL #: 450-1500-0 1500 Watt MODEL #: 450-2000-0 2000 Watt MODEL #: 450-3000-0 3000 Watt MODEL #: 450-4000-0 4000 Watt File: IM_450-XXXX-0_revA.pdf...

  • Page 2: Table Of Contents

    2. FUNCTIONAL CHARACTERISTICS INTRODUCTION 2-1. System 2-2. Block Diagram 2-3. Electrical Specification 2-3-1. 450-0700-0 Specification (700 WATT, 100-120 VAC) 2-3-2. 450-0700-0 Specification (700 WATT, 200-240 VAC) 2-3-3. 450-1000-0 Specification (1000 WATT, 100-120 VAC) 2-3-4. 450-1000-0 Specification (1000 WATT, 200-240 VAC) 2-3-5.
  • Page 3 3-1-4. TRC Port (for optional kits TR-40, RJ-45) 3-1-5. AC output Interface 3-2. DC Input Side (Rear Panel) Introduction 3-2-1. Remote Port (RJ-11) 3-2-2. Remote Control Green Terminal 3-2-3. General instruction before DC Input ④ 3-2-4. Chassis Ground ③ 3-3. Maintenance 4.

  • Page 4: Safety Instructions

    1. Safety Instructions 1-1. General Safety Precautions Warning! Before using the Inverter, read the safety instructions.  Do not expose the inverter to rain, snow, spray or dust. To reduce the risk of fire hazard, do not cover or obstruct the ventilation openings and do not install the inverter in a zero-clearance compartment.
  • Page 5  Do not operate near water or in excessive humidity.  Do not open or disassemble the inverter, and warranty may be voided.  The DC side connections should be firm and tight.  Grounding: Reliable grounding should be maintained. ...

  • Page 6: Functional Characteristics Introduction

    2. Functional Characteristics Introduction 2-1. System The unit is a highly reliable DC-AC inverter system, designed with advanced power electronic and microprocessor technology offering the following features:  Pure sine wave output (THD < 5%) to operate  Optional bypass relay(TR-40) function ...

  • Page 7: Electrical Specification

    2-3. Electrical Specification 2-3-1. 450-0700-0 Specification (700 WATT, 100-120 VAC) Specification Model No. Electrical 24 Volt: Inquire 48 Volt: Inquire 450-0700-0 Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC Protection Input Under-Voltage 10.5 ±...

  • Page 8: 450-0700-0 Specification (700 Watt, 200-240 Vac)

    Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 1. 450-0700-0 for Output 100/110/115/120 VAC Specification. Note：  Voltage range：Please refer to Figure 1  Normal load Condition： Vin =12.5V/25V/50V, Vo=100/110/115/120 VAC 80% Full load (PF=1.0) ...
  • Page 9 Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 2. 450-0700-0 for Output 200/220/230/240 VAC Specification. Note：  Voltage range：Please refer to Figure 1  Normal load Condition： Vin =12.5V/25V/50V, Vo=200/220/230/240 VAC 80% Full load (PF=1.0)

  • Page 10: 450-1000-0 Specification (1000 Watt, 100-120 Vac)

    2-3-3. 450-1000-0 Specification (1000 WATT, 100-120 VAC) Specification Model No. Electrical 450-1000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ±...

  • Page 11: 450-1000-0 Specification (1000 Watt, 200-240 Vac)

    Specification Model No. Electrical 450-1000-0 Inquire Inquire Item Dimension(WxHxD) 200mm X 83mm X 372mm Weight 3.26 KG Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 3. SP-1000 for Output 100/110/115/120 VAC Specification. Note：  Voltage range：Please refer to Figure 1 ...
  • Page 12 Specification Model No. Electrical Inquire Inquire Inquire Item Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control By a relay Terminal Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal Input Protection Over / Under Voltage, Reverse Polarity (Internal Fuse)

  • Page 13: 450-1500-0 Specification (1500 Watt, 100-120 Vac)

    2-3-5. 450-1500-0 Specification (1500 WATT, 100-120 VAC) Specification Model No. Electrical 450-1500-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ±...

  • Page 14: 450-1500-0 Specification (1500 Watt, 200-240 Vac)

    Specification Model No. Electrical 450-1500-0 Inquire Inquire Item Certified UL 458 Safety Standards ---- (UL only for GFCI receptacles) Safety & EMC EMC standards Certified FCC class B E-mark ---- Dimension(WxHxD) 248mm X 83mm X 421mm Weight 4.14 KG Cooling Temperature &...
  • Page 15 Specification Model No. Electrical Inquire Inquire Inquire Item Efficiency max. Output Short-Circuit 1 Sec Shutdown Characteristics Protection Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control...

  • Page 16: 450-2000-0 Specification (2000 Watt, 100-120 Vac)

    2-3-7. 450-2000-0 Specification (2000 WATT, 100-120 VAC) Specification Model No. Electrical 450-2000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC    Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ±...

  • Page 17: 450-2000-0 Specification (2000 Watt, 200-240 Vac)

    Specification Model No. Electrical 450-2000-0 Inquire Inquire Item Certified UL 458 Safety Standards ---- (UL only for GFCI receptacles) Safety & EMC EMC standards Certified FCC class B E-mark ---- Dimension(WxHxD) 248mm X 83mm X 443mm Weight 5.24 KG Cooling Temperature &...
  • Page 18 Specification Model No. Electrical Inquire Inquire Inquire Item Short-Circuit 1 Sec Shutdown Output Protection Characteristics Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control...

  • Page 19: 450-3000-0 Specification (3000 Watt, 100-120 Vac)

    2-3-9. 450-3000-0 Specification (3000 WATT, 100-120 VAC) Specification Model No. Electrical 450-3000-0 Inquire Inquire Item Voltage 12VDC 24VDC 48VDC Input Over-Voltage ± ± ± 16.5 0.3VDC 0.5VDC 1.0VDC    Protection Input Under-Voltage ± ± ± Input 10.5 0.3VDC 0.5VDC 1.0VDC Characteristics...

  • Page 20: 450-3000-0 Specification (3000 Watt, 200-240 Vac)

    Specification Model No. Electrical 450-3000-0 Inquire Inquire Item Safety Standards Certified UL 458 ---- Safety & EMC EMC standards Certified FCC class A E-mark ---- Dimension(WxHxD) 255mm X 158mm X 442mm Weight 8.2 KG Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 9.
  • Page 21 Specification Model No. Electrical Inquire Inquire Inquire Item Efficiency max. Output Short-Circuit 1 Sec Shutdown Characteristics Protection Output Waveform Pure Sine Wave (THD < 5%@ Normal Load)  Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control...

  • Page 22: 450-4000-0 Specification (4000 Watt, 100-120 Vac)

    2-3-11. 450-4000-0 Specification (4000 WATT, 100-120 VAC) Specification Model No. Electrical Inquire Inquire Item Voltage 24VDC 48VDC Input Over-Voltage ± ± 0.5VDC 1.0VDC   Protection Input Under-Voltage Input ± ± 0.5VDC 1.0VDC Characteristics Protection Voltage Range 21~33 VDC 42~66 VDC No Load Current <1.9 A @24VDC <1.0 A @48VDC...

  • Page 23: 450-4000-0 Specification (4000 Watt, 200-240 Vac)

    Specification Model No. Electrical Inquire Inquire Item Dimension(WxHxD) 255mm X 158mm X 462mm Weight 10 KG Cooling Temperature & Load Controlled cooling Fan AC Transfer Function Accessories TR-40 (optional) Table 11. SP-4000 for Output 100/110/115/120 VAC Specification. Note：  Voltage range：Please refer to Figure 1 ...
  • Page 24 Specification Model No. Electrical Inquire Inquire Item Signal and Dry Contact Terminal By a relay Control Remote Control Terminal 6-port Green terminal (for inverter ON / OFF) Over / Under Voltage, Reverse Polarity Input Protection (Internal Fuse) Protection AC Output Protection Short-Circuit, Overload Over / Under Temperature Protection Others...

  • Page 25: Voltage & Temperature Performance

    2-3-13. Voltage & temperature performance Figure 1. Output power vs. input voltage Figure 2. Output power vs. temperature...

  • Page 26: Mechanical Drawings

    2-4. Mechanical Drawings Figure 3. 450-XXXX-X Series drawing (Top View) Figure 4. 450-XXXX-X Series drawing (AC output/Front View) Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) 450-0700-0 SP-1000 SP-1500 SP-2000 SP-3000 SP-4000 Table 13. 450-XXXX-X Series Dimension...

  • Page 27: Installation And Maintenance

    3. Installation and Maintenance 3-1. AC Output Side (Front Panel) Introduction Figure 5. 450-0700-0/450-1000-0 AC output panel view Figure 6. 450-1500-0/450-2000-0 AC output panel view Figure 7. 450-3000-0/450-4000-0 AC output panel view 450-0700-0 450-1000-0 450-1500-0 450-2000-0 450-3000-0 450-4000-0 Model Saving power adjustment...

  • Page 28: Main Switch

    >62.0V Table 15. Input Voltage Level LED Indicator 3-1-2-2. Output Load Level to display AC Loads (PF=1) LED status Green Orange 450-0700-0 0 ~ 700 VA > 805 VA 700 ~ 805 VA SP-1000 0 ~ 1000 VA > 1150 VA...

  • Page 29: Function Switch Introduction

    LED status Status Recovery point Device startup Orange — process abnormal Under > 0 degree C Temperature Orange Fast Blink Protection (Heat sink temp. under -20 degree) Over Temperature < 60 degree C Orange Slow Protection (heat sink temperature) Blink (Heat sink temp.

  • Page 30: Trc Port (For Optional Kits Tr-40, Rj-45)

    User can use variable resistor (VR) to set the input and wake up power saving threshold according to the load condition, and the setting range shows below: Input Saving Power Saving Wake up (Min) Power (Min) 450-0700-0 <20 VA >40 VA 450-1000-0 <20 VA >40 VA 450-1500-0 <20 VA...

  • Page 31: Ac Output Interface

    Table 24. 450-XXXX-X Series TRC Port : RJ-45. Figure 9. Wiring between 450-XXXX-X Series and TR-40 Note! The detail information. Please refer to TR-40 user manual. 3-1-5. AC output Interface 3-1-5-1. 450-0700/1000/1500/2000 AC output interface Socket Type Applicable Model 450-0700-0/450-1000-0 (100-120V) 450-1500-0/450-2000-0 (100-120V)
  • Page 32 Socket Type Applicable Model 450-0700-0/1000/1500/2000/3000 212/224/248 450-0700-0/1000/1500/2000 (100-120V) 450-0700-0/1000/1500/2000/3000 (200-240V) 450-3000-0 450-4000-0 450-0700-0/1000/1500/2000/3000 (200-240V) Table 25. 450-XXXX-X Series AC Socket vs. Model 3-1-5-2. SP-3000/4000 AC output interface Terminal Wire color Wire length / gauge Line (L) Black Within 16 feet / AWG#...

  • Page 33: Dc Input Side (Rear Panel) Introduction

    3-2. DC Input Side (Rear Panel) Introduction Figure 10. 450-0700-0/450-1000-0 Figure 11. 450-1500-0/450-2000-0 Figure 12. 450-3000-0/450-4000-0 450-0700-0 450-1000-0 450-1500-0 450-2000-0 450-3000-0 450-4000-0 Model Remote port (RJ11) ① Remote control green terminal ② Chassis ground ③ DC input connector ④ Table 27. Series DC input side introduction...

  • Page 34: Remote Port (Rj-11)

    3-2-1. Remote Port (RJ-11) The 450-XXXX-X Series Inverter can be compatible with CR-8, and CR-16 remote control via RS-232 Communication. Before using the remote control, make sure the main switch on inverter must be at “ REMOTE” position. Signal Description ① Pin Number Reserved The same polarity as the battery negative...

  • Page 35: General Instruction Before Dc Input ④

    Note! Fault conditions include Input under / over voltage, output short circuit / over load, over / under temperature. Caution! Please follow the following steps for the installation  Before installing the inverter, make sure the main switch is at “OFF”...

  • Page 36: Chassis Ground ③

    Model Wire AWG Inline fuse 450-0700-0 ≧150A Inquire (700W, 24vDC) ≧80 A Inquire (700W, 48vDC) ≧50 A 450-1000-0 ≧225A Inquire (1000W, 24vDC) ≧125A Inquire (1000W, 48vDC) ≧80A 450-1500-0 ≧350A Inquire (1500W, 24vDC) ≧175A Inquire (1500W, 48vDC) ≧90A 450-2000-0 #1/0 ≧500A Inquire (2000W, 24vDC) ≧225A...

  • Page 37: Operation

    4. Operation 4-1. Connection the DC cable Connect DC input terminals to 12V / 24V /48V battery or other DC power source [ + ] is positive, [ - ] is negative. Reverse polarity connection can blow the internal fuse and may damage the inverter permanently.

  • Page 38: Connecting The Input Power

    Figure 16. Battery cabling 4-2. Connecting the input power Before making the DC input side connections ④, the main switch must be at “OFF”. 4-3. Connecting the loads Calculate the total power consumption of the output load. Make sure that the total power consumption does not exceed the rated power.

  • Page 39: Protection Mechanism

    4-5. Protection Mechanism Under Over Voltage (DC) Under Voltage Model Voltage Shutdown Restart Shutdown Restart Alarm 16.5V ± 0.3V 14.5V± 0.3V 11V ± 0.3V 10.5V ± 0.3V 12.5V± 0.3V 33V ± 0.5V 29V ± 0.5V 22V± 0.3V 21V ± -0.5V 25V ±...

  • Page 40: Rs232 Port Operating

    450-XXXX-X Series Computer PIN Number Description PIN Number Description Not used Not used Not used Table 33. RS232 interface definition 5-2. RS232 Port Operating The following steps show the connection among inverter and computer. Step 1 Connect the RS232 port to the 450-XXXX-X Series unit on the front panel Step 2 Run the computer communication program...

  • Page 41: Command Format

    5-3-2. Command format The following table shows the useful command to operate 450-XXXX-X Series. Function Command and description Format : Power <value> <value> can be one of the following. Turn ON / OFF “0” : Power OFF 450-XXXX-X Series “1” : Power ON Query the 450-XXXX-X Format: FRQ? Series output frequency...
  • Page 42 Function Command and description 0:No PLL Fail BIT2 1:PLL Fail 0:No Poff Protection BIT3 1:Poff Protection 0:No Short Protection BIT4 1:Short Protection 0:No OOCP Protection BIT5 1: OOCP Protection 0:NoOVP Protection BIT6 1:OVP Protection 0:No UVP Protection BIT7 1:UVP Protection 0:No OTP Protection BIT8 1: OTP Protection...
  • Page 43 5-3-2-1. FUN 0: OVP setting SETT <value> Default Model 150 ~ 165 @100=1V 16.5V <165> 12 Volt 300 ~ 330 @100=1V 33.0V <330> 24 Volt 600 ~ 640 @100=1V 64.0V <640> 48 Volt Table 35. OVP setting 5-3-2-2. FUN 1 : OVP Recovery SETT <value>...

  • Page 44: Information

    6-2. Warranty All products of Kussmaul Electronics are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 2 years from the date the equipment was shipped.

This manual is also suitable for:

450-1000-0450-4000-0450-1500-0450-2000-0450-3000-0

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