Bad Boy RECOIL iS CREW 2015 Owner's Manual
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Bad Boy RECOIL iS CREW 2015 Owner's Manual

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OWNER'S MANUAL
RECOIL iS CREW
632441
ISSUED SEPTEMBER 2014
REVISED APRIL 2015

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Summary of Contents for Bad Boy RECOIL iS CREW 2015

  • Page 1 OWNER’S MANUAL RECOIL iS CREW 632441 ISSUED SEPTEMBER 2014 REVISED APRIL 2015...
  • Page 2 Most service procedures can be accomplished using common tools. Perform service procedures at intervals shown in the Periodic Service Schedule located elsewhere in this manual. Repair or replacement parts are available through your BAD BOY BUGGIES retailer. The following information is needed when contacting us concerning service or parts for your vehicle:...
  • Page 3 Bad Boy Buggies reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously. The information contained in this manual may be revised periodically by Bad Boy Buggies, and therefore is subject to change without notice.
  • Page 4 FORWARD This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS, AND DANGERS ........... 1 GENERAL OPERATION....................2 MAINTENANCE ........................ 4 VENTILATION........................4 LABELS AND PICTOGRAMS................... 5 GENERAL SPECIFICATIONS VEHICLE DIMENSIONS AND INCLINE INFORMATION ..........8 INTRODUCTION FEATURES ........................11 General Information ..................11 Key Switch / Direction Selector ................
  • Page 6 TABLE OF CONTENTS OPERATING PROCEDURES PIN AND SERIAL NUMBER LOCATION................. 15 BEFORE INITIAL USE..................... 16 PORTABLE CHARGER....................17 Using the Charger ....................18 OPERATING THE VEHICLE ................... 19 Key Switch Operation ..................20 Max Speed / Range Switch .................20 Light Switch Operation ..................20 Brake Operation ....................20 Park Brake Operation ..................20 Accelerator Operation ..................20...
  • Page 7 TABLE OF CONTENTS LIGHT BULB REPLACEMENT ..................31 Headlight Bulb ....................31 Taillight Bulb ....................... 31 WHEELS AND TIRES..................... 32 Tire Repair ......................32 Wheel Installation ....................33 Unidirectional Tires .................... 33 WHEEL ALIGNMENT ..................... 33 Wheel Alignment ....................33 BRAKES..........................
  • Page 8 TABLE OF CONTENTS PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE .................. 49 APPENDIX A DECLARATION OF CONFORMITY ................. A Owner’s Manual...

  • Page 9: Safety

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions on material content in this manual, contact an authorized representative for clarification. Read all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills, it is possible for vehicle to obtain higher speeds than possible on flat ground.

  • Page 10: General Operation

    E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual pay- ing particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein. For questions regarding this vehicle, contact your BAD BOY BUGGIES dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.
  • Page 11 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. and traffic conditions. Consider environmental factors which affect the terrain and the abil- ity to control the vehicle. Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of control.

  • Page 12: Maintenance

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Maintain adequate distance between vehicles. • Reduce speed and use extreme caution in wet areas. • Reduce speed and use extreme caution when approaching sharp or blind turns. •...

  • Page 13: Labels And Pictograms

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS OPERATOR MUST BE 4 FT-11 IN NO PUBLIC OPERATE FROM WARNING USE CAUTION IN OCCUPANT MUST (150 CM) MIN ROAD USE INCLEMENT WEATHER...
  • Page 14 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 15: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: RECOIL IS CREW TYPE: ELECTRIC OFF ROAD VEHICLE MODEL YEAR: 2015 Part No: 630348G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Programmable AC Drive System: Factory programmable to application...

  • Page 16: Vehicle Dimensions And Incline Information

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DIMENSIONS AND INCLINE INFORMATION 76.5” (194 cm) 52.5” (134 cm) 107” (178 cm) 146” 43.75” (371 cm) (111 cm) 53.75”...
  • Page 17 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 18 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 19: Introduction

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’...

  • Page 20: Light Switch

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 4. Light Switch Located on the left side of dash, this ON/OFF switch controls the lights. In the ON position, the headlights and taillights illuminate.

  • Page 21: Truck Bed Latch

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 14. Truck Bed Latch A truck bed latch is located at the front of the manual lift truck bed. It is used to raise and lower the manual lift truck bed.

  • Page 22: Rops / Top / Windshield

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 20. ROPS / Top / Windshield The standard vehicle is equipped with ROPS (Roll Over Protection Structure) certified to ISO 3471; vehicle may be equipped with an optional top, and/or windshield.

  • Page 23: Operating Procedures

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES PIN AND SERIAL NUMBER LOCATION The PIN plate is riveted to the frame below the seat wrap panel. Two serial number and manufacture date code plates are on the vehicle.

  • Page 24: Before Initial Use

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Slow down before and during turns. All turns should be made at reduced speed. Do not drive through water that is more than 12 inches (30 cm) deep. To prevent inadvertent movement when the vehicle is left unattended, engage the parking brake, turn key to OFF position and remove key from switch.

  • Page 25: Portable Charger

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INITIAL SERVICE CHART Item Service Operation Battery Charger Remove from vehicle and read operating instructions. Batteries Charge. Batteries must be fully charged before initial use. Seats Remove protective plastic covering.

  • Page 26: Using The Charger

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not touch uninsulated portion of output connector or uninsulated battery terminal. Disconnect the DC supply before making or breaking the connections to the battery while charging.

  • Page 27: Operating The Vehicle

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance.

  • Page 28: Key Switch Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Key Switch Operation Key Switch When key is turned to the far left, the vehicle electrical system is off and not operational.

  • Page 29: Differential Lock Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Differential Lock Operation To reduce the possibility of severe injury or death from loss of control while vehicle is in motion, do not engage front differential lock while turning steering wheel.

  • Page 30: Seat Belt Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Belt Operation Seat belts must be worn by all occupants whenever vehicle is in motion. Ensure seat belts are free from twists and latch securely. Position shoulder belt across the top of the shoulder;...

  • Page 31: Environmental Concerns

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. This vehicle is not a toy. If not operated properly and responsibly, it can cause severe injury or death to the operator, passengers or bystanders.

  • Page 32: Starting The Vehicle On A Hill

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Starting the Vehicle on a Hill Do not hold vehicle on hill by using accelerator and motor. This will cause premature and excessive wear to drive train components.

  • Page 33: Truck Bed

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRUCK BED Do not allow passengers to ride in truck bed. Severe injury or death could result if a passenger should fall out, if vehicle is involved in an accident, or if vehicle makes a sudden maneuver.
  • Page 34 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not pull vehicle at an angle. If the vehicle is pulled at an angle, it could turn over causing severe injury or death to anyone in the area.
  • Page 35 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Incorrect Correct Do Not Pull at Angle Do not pull at an angle. This will cause the wire cable to pile up on one end of the winch. This may jam the winch causing damage to the cable and/or the winch.
  • Page 36 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 37: Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer.

  • Page 38: Lifting The Vehicle

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIFTING THE VEHICLE Tool List Floor Jack..............1 Jack Stands ..............4 Wheel Chocks ............. 4 To reduce the possibility of severe injury or death from a vehicle falling from a jack: Always place chocks in front and behind the wheels not being raised.

  • Page 39: Lift Front Of Vehicle

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Lift Front of Vehicle Place wheel chocks in front and behind rear wheels. Place the jack under the center front of the car just behind the bumper. Raise the vehicle with jack and position the jack stands under the frame where the instrument panel support is attached to the frame.

  • Page 40: Wheels And Tires

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. WHEELS AND TIRES A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall.

  • Page 41: Wheel Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Wheel Installation Front of Vehicle To reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. lbs. (115 Nm) torque. Valve Stem Cap It is important to follow the ‘cross sequence’...

  • Page 42: Brakes

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Adjust both tie rods equally to obtain the correct toe-in. Hold tie rod (2) with an open end wrench, loosen the jam nut (1) and turn the adjustment shaft (3) to move the wheel in the desired direction.

  • Page 43: Park Brake Adjustment

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Use a clean cloth to wipe off the master cylinder reservoir and wheel cylinder bleeder valves. Clean each fitting before opening to prevent contaminating the system.

  • Page 44: Powertrain

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. POWERTRAIN To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual.

  • Page 45: Axles

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. AXLES Front and Rear Axles The only maintenance required for the first five years is the periodic inspection of the axles for lubricant leakage. Unless leakage is evi- dent, the lubricant need only be replaced after five years.

  • Page 46: Battery Disposal

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from shorting out a battery, which could result in an explosion and severe personal injury or death.

  • Page 47: Temperature Affects Battery Capacity

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Coat battery terminals with commercially available protectant. • Replace all terminal covers. • Replace battery compartment cover and note service date on chart. Temperature Affects Battery Capacity Battery storage capacity is affected by the temperature;...
  • Page 48 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Over the life of the battery, a considerable amount of water is Impurity Parts Per consumed. It is important that the water used be pure and free Million of contaminants that could reduce the life of the battery by Color...

  • Page 49: Cleaning Batteries

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Cleaning Batteries When cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the batteries with a solution of baking soda (sodium bicarbonate) and water to neutralize any acid deposits.

  • Page 50: Battery Removal And Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Removal and Installation Improper handling of high voltage wiring, batteries, or control systems could result in serious or fatal injury by electric shock.

  • Page 51: Prolonged Storage

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Prolonged Storage During periods of storage, the batteries must be maintained to prevent discharge. In winter conditions, the batteries must be fully charged to prevent the possibility of freezing.

  • Page 52: Battery Troubleshooting

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY TROUBLESHOOTING In general, troubleshooting will be done for two distinct reasons: • A battery that performs poorly and is outside of the manufacturers specification should be identified in order to replace it under the terms of the manufacturer’s warranty.

  • Page 53: Using A Hydrometer

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Specific gravity is the measurement of a liquid that is com- pared to a baseline. The baseline is water which is assigned a ELECTROLYTE TEMPERATURE base number of 1.000.

  • Page 54: Hardware

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners, refer to the Techni- cian’s Repair and Service Manual for specific torque values.
  • Page 55 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 56 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 57: Periodic Service Schedule

    PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE CH - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS Tires - pressure, condition of tires &...
  • Page 58 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 59: Declaration Of Conformity

    APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A DECLARATION OF CONFORMITY Owner’s Manual...
  • Page 60 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Manual...
  • Page 61 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Manual...
  • Page 62 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 63 Read the following warnings before operating vehicle: Read the following information and warnings before operating vehicle: In any product, components will eventually fail to perform prop- erly as the result of normal use, age, wear or abuse. It is virtually impossible to anticipate all possible component failures or the manner in which they may fail.
  • Page 64 CONTACT US: Bad Boy Buggies 1451 Marvin Griffin Road Augusta, Georgia 30906-3852 USA FAX: 855-256-9900 E-mail: info@badboybuggies.com For parts and repair, contact local dealer. Dealers can be located at www.BADBOYBUGGIES.com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.,...

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